EP0333988A2 - Contact électrique rond miniaturisé avec douille ronde et fiche ronde - Google Patents

Contact électrique rond miniaturisé avec douille ronde et fiche ronde Download PDF

Info

Publication number
EP0333988A2
EP0333988A2 EP89101049A EP89101049A EP0333988A2 EP 0333988 A2 EP0333988 A2 EP 0333988A2 EP 89101049 A EP89101049 A EP 89101049A EP 89101049 A EP89101049 A EP 89101049A EP 0333988 A2 EP0333988 A2 EP 0333988A2
Authority
EP
European Patent Office
Prior art keywords
area
circular
plug
spring
spring arm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP89101049A
Other languages
German (de)
English (en)
Other versions
EP0333988A3 (en
EP0333988B1 (fr
Inventor
Bernd Zinn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Grote and Hartmann GmbH and Co KG
Original Assignee
Grote and Hartmann GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Grote and Hartmann GmbH and Co KG filed Critical Grote and Hartmann GmbH and Co KG
Publication of EP0333988A2 publication Critical patent/EP0333988A2/fr
Publication of EP0333988A3 publication Critical patent/EP0333988A3/de
Application granted granted Critical
Publication of EP0333988B1 publication Critical patent/EP0333988B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/04Pins or blades for co-operation with sockets
    • H01R13/05Resilient pins or blades
    • H01R13/052Resilient pins or blades co-operating with sockets having a circular transverse section
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/15Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/18Pins, blades or sockets having separate spring member for producing or increasing contact pressure with the spring member surrounding the socket
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42Securing in a demountable manner
    • H01R13/436Securing a plurality of contact members by one locking piece or operation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42Securing in a demountable manner
    • H01R13/436Securing a plurality of contact members by one locking piece or operation
    • H01R13/4361Insertion of locking piece perpendicular to direction of contact insertion

Definitions

  • the invention relates to electrical round plug contacts with a miniaturized round plug-in sleeve having a spring and a miniaturized round plug pin.
  • a circular spring sleeve having an over-spring which has two contact spring arms, on which two over-spring arms press from the outside.
  • the contact spring arms and the spring arms are not distributed symmetrically around the circumference, so that only a one-sided contact force can be guaranteed.
  • This circular socket is not suitable for a miniaturized design because the asymmetrically acting spring forces do not result in reliable contacting.
  • the over-spring has locking spring arms which are intended to engage behind a locking edge in a connector housing.
  • the detent spring tongues are cumbersome when used in a lockable connector housing, because they at least make it difficult to remove the circular plug-in sleeve from the housing after unlocking it and would also destroy a rubber seal when pulled out, which could be found in the insertion opening of a chamber of the plug, for example Housing is attached. It is also almost impossible to arrange snap tabs on miniaturized circular receptacles.
  • circular pins which have a crimp area lined up in the longitudinal direction, followed by a connecting web and then a support area and a hollow cylindrical round pin with a rounded tip.
  • the known circular pins are not suitable for a miniaturized embodiment and for use in a lockable connector housing, because the transition zones between the crimp area and the support area and between the support area and the round pin do not have sufficient strength against bending moments.
  • a lockable connector housing with two side walls, two end walls and housing chambers separated by chamber walls.
  • At least one chamber wall which is aligned parallel to the side walls and has holes aligned in the longitudinal direction for the passage of a locking slide, runs from one end face to the other end face.
  • the bar-like locking slide can be inserted into the connector housing through a corresponding end wall hole. It has laterally projecting cams which, when inserted, protrude into the interior of a chamber and engage behind an edge or the like of a plug-in sleeve or a plug-in pin, so that the plug contact is secured in the chamber of the plug housing against being pulled out.
  • plug contacts that are already crimped onto electrical conductors require great care and effort.
  • the plug contacts sit loosely in one chamber and do not find any in the chambers Resistance against pulling out or falling out and only the cams of the inserted locking slide ensure this resistance.
  • the known plug contacts that can be inserted into the housing chamber usually have a sharp-edged cutting edge that is engaged by a cam of the locking slide. When pulling out the plug contact, this sharp edge can destroy the rubber seal.
  • the known plug contacts also have other sharp-edged projections, which can destroy the rubber seal even when the plug element is inserted into the chamber of the plug housing.
  • the object of the invention is to provide circular plug-in contacts in a miniaturized embodiment, which ensure very good electrical contacting and are very sturdy and preferably also have a good positive fit in a housing chamber and a pre-locking when inserted into a housing chamber before the locking slide is inserted.
  • the plug contacts should not have any sharp-edged projections on the side.
  • the miniature version of the pin 1 rolled from a stamped sheet metal part is e.g. 16 mm long and has a crimp area 2, a hollow cylindrical base area 3 and a round pin-shaped hollow cylindrical plug or contact area 4 with a tapered tip 5.
  • the outer diameter of the contact area 4 in the miniature version is e.g. 1 mm, as can be seen from Fig. 2.
  • the stability against bending moments is expediently ensured by a short cylindrical transition area 6 between crimp area 2 and base area 3 and a step 7 between base area 3 and plug-in area 4, the edges 8 and corners 9 of which are rounded, the outer diameter of the base area 3 being larger than the outer diameter of the contact area 4 and the transition area 6 and the outer diameter of the transition area 6 is larger than the outer diameter of the contact area 4.
  • This configuration or gradation of the areas 4, 3 and 6 results in a very high resistance to bending moments.
  • the area of the base area 3 adjoining the transition area 6 is designed as a bulge 10 which is pressed outwards and is semicircular in cross section, so that there is a relatively large undercut or a relatively deep undercut for the transition between the bead 10 and the transition area 6 Step with an embossed transition, which makes the shaping considerably easier and also provides a relatively large annular locking surface 11 and also makes it possible to create the transition region 6 in a cylindrical and embossed manner and with a relatively large outer diameter.
  • a plurality of plug pins 1 can be inserted into a pin housing 12 of rectangular cross section of an electrical connector having a pin housing and a sleeve housing 63.
  • the pin housing 12 consists of the pin trough 13 and the chamber housing 14, which are arranged one above the other.
  • the pin pan 13 has a bottom wall 15, two parallel side walls 16, 17 and two end walls 18, 19. Holes 20 are made in the bottom wall 15 perpendicular to the bottom surface plane 15a, each of which is penetrated by the contact area 4 of a plug pin 1.
  • the chamber housing 14 arranged under the pin trough 13 has side walls 21, 22 which run parallel to the side walls 16, 17 of the pin trough 13, offset somewhat inwards, so that a step edge 23 is formed in each case.
  • the side walls 21, 22 are delimited frontally by the end walls 24, 24a.
  • a longitudinal chamber wall 25 is provided in the longitudinal center and a plurality of transverse chamber walls 26 are provided transversely thereto, so that essentially rectangular chambers 27 for pin contacts are formed.
  • the bottom web connecting the U-legs is arranged just above or at the level of the floor surface level 15b, elastically pivotable outward locking webs 29 are introduced in the region of each chamber 27, the bottom with a is directed towards the chamber interior, rounded, protruding into the interior of the chamber with a chamfer 31.
  • the holes 20 widen in a step-like manner in the direction of the chambers 27 towards the holes 20a in such a way that the holes 20 can receive the contact areas 4 approximately in a form-fitting manner and the holes 20a can accommodate the base areas 3 of the plug pin 1.
  • the bead 10 of the plug pin 1 can be supported directly on the base area 15b on the base area side or is arranged above the base area 15b and is overlapped by the latching lug 30 on the transition area side.
  • a recess 32 extends from the end wall 24a through the longitudinal wall 25 and the transverse walls 26 to the end wall 24, in which a width-shaped locking slide 33 can be inserted and pulled out.
  • the slide 33 is adapted to the cross-sectional shape of the recess 32 and, as is known per se, has locking cams 34 projecting laterally on both sides into the chamber interior, which are arranged opposite the latching lugs 30 in the inserted state of the slide and have approximately the same cross-sectional shape as the latching lugs.
  • the locking cams 34 also overlap the bead 10 of the pin 1 (Fig. 11).
  • pins 1 can be inserted into the chambers 27 if the slide 33 is not in the housing or assumes a position in which the cams 34 do not protrude into the interior of the chambers. Since the pre-locking bars 29 engage behind the bead 10 of the pin 1 with their latching lugs 30, a type of pre-locking is formed, but this can be lifted again if the pin 1 is pulled with a corresponding force against the spring force of the pre-locking bar 29. The pre-locking webs 29 make the insertion and exchange of plug contacts considerably easier by holding the plug contacts inserted.
  • the circular plug-in sleeve 35 has a crimp area 36, a cylindrical short transition area 37, an adjoining bead 38 with an annular locking edge 39 and a somewhat conical tapering contact area 40.
  • the contact area 40 begins after the bead 38 with a cylindrical spring arm base 41, the diameter of which is larger than the diameter of the transition area 37.
  • the contact area 40 has a butt seam 42 in the longitudinal direction.
  • a circular punch 43 is made in the area of the butt seam 42; a further second circular punch 44 is located opposite in the spring arm base 41.
  • 44 wedge-shaped slots 45 extend towards the front, which converge towards the end of the contact area 40 or towards the circular mouth 46, so that two are opposite one another Spring arms 47, 48 result.
  • the end region 49 of the spring arms 47, 48 is bent inwards towards the plug-in opening 46 and cut out in such a way that the circular plug-in opening 46 is formed, the diameter of which corresponds to the outer diameter of the plug-in region 4 of the round plug-in pin 1.
  • a rectangular punched-out 50 is made in the spring arm base 41 between the punched-out 44 and the bead 38, the purpose of which is explained below.
  • each spring arm 47, 48 a longitudinally extending, approximately rectangular punched-out 51 is made in the spring arms, each beginning approximately at the level of the punched-out 43, 44 and ending a bit in front of the mouth 46 with an edge 52.
  • a short incised flap 53 which extends to the spring arm base 41 and which corresponds in width to the width of the punched-out portion 51 and which is bent in the form of a criss-cross to the interior of the contact area 40, which results in a cross-section abutment web 54 (FIG. 15), the latter Function explained below.
  • the spring arm webs 55, 56 of each spring arm 47, 48 resulting from the punched-out portion 51 are cranked outward by a material thickness in connection with the spring arm base 41, so that a cranking edge 57 results.
  • the circular plug-in sleeve 35 is equipped with an over-spring 58, which has a cylindrical over-spring arm base 59 which sits in a form-fitting manner on the spring arm base 41, the butt seam of the over-arm base 59 being arranged opposite the butt seam 42.
  • flaps 60 which are cut in the circumferential direction and which are bent into the punched-out 50 and flanged the edges of the punched-out 50 so that the spring-over 58 is firmly seated on the circular sleeve 35.
  • the spring arm base 59 extends from the bead 38 to the cranking edge 57.
  • Two spring arms 61, 62 which extend towards the front and are arcuate in cross section are connected to the spring arm base 59 and extend into the recesses 51 as far as the connecting edge 52, the latter free end engages over the corresponding abutment webs 54 and is supported on them.
  • This configuration of the circular socket 35 results in that the spring 58 does not protrude beyond the contour of the circular socket.
  • the spring arms 61, 62 practically fill through the punched holes 51 gaps in the spring arms 47, 48 almost form-fitting again.
  • the depression of the spring arm base 41 which is created by the offset 57 of the spring arms 47, 48, is filled by the spring arm base 59.
  • an edge-free contact area 40 of the circular plug-in sleeve 35 has been created, which can be inserted, for example, through corresponding holes in a rubber seal or pulled out of the rubber seal without fear of the rubber seal being destroyed or impaired.
  • the spring arms 61, 62 press on the abutment webs 54 and increase the spring force of the spring arms 47, 48.
  • the spring arms 47, 48 run conically towards one another, which results from the wedge-shaped course of the slots 45. Accordingly, the spring arms 61, 62 are designed to converge accordingly, so that the outer diameter of the spring arm base 59 is larger than the outer diameter of the plug-in area 46a of the spring arms 47, 48 (FIGS. 13, 15, 18).
  • the sleeve housing 63 fits into the pin trough 13 of the pin housing 12 and results in a connector (Fig. 19).
  • the sleeve housing 63 has longitudinal side walls (64, 65, end walls 66, 67 and a bottom wall 68.
  • a longitudinal chamber wall 69 extends parallel to the side walls 64, 65 in the longitudinal center of the sleeve housing 63 from one end wall 66 to the other end wall 67 with the side walls 64, 65 and the longitudinal chamber wall 69 chambers 71 for, for example, circular receptacles 35.
  • the height of a chamber 71 corresponds approximately to the length of a circular receptacle, the contact region 40 being supported in a cylindrical chamber region 72, so that the spring arms 47, 48 have free space 73 for find the feathers outward.
  • the slider 33 is adapted to the cross-sectional shape of the recess 32a and, as is known per se, has locking cams 34 projecting laterally on both sides into the chamber interior, which are arranged opposite the latching lugs 30a in the inserted state of the slider and have approximately the same cross-sectional shape as the latching lugs 30a .
  • the locking cams 34 like the locking lugs 30a, overlap the bead 38 of the circular plug-in sleeve 35 (FIG. 18).
  • the function of the locking slide 33 and the pre-locking webs 29a corresponds to the corresponding parts in the pin housing 12.
  • FIGS. 20 and 21 A different position of the locking slide 33 can be seen from FIGS. 20 and 21.
  • the locking slide has arcuate recesses 34a between the cams 34, the radius of curvature of which corresponds to the radius of curvature of the bead 10 or 38. If the locking slide 33 is in the position shown in FIG. 20, then the recesses 34a are located in the area of the chambers 71. Then only the locking lugs 30 and 30a protrude into the interior of the chamber. After this
  • the described plug contacts according to the invention can also be used in other housings or can be used without housings, in particular the circular plug-in sleeve in the area behind the spring can be designed differently than described above.
  • the stepped shape of the areas 4, 3 and 6 is essential to the invention.
  • the plug contacts can also be combined with other plug constants, i.e. a plug pin 1 can be plugged together into another socket and a socket 35 with another pin. In this respect, both the plug pin 1 and the plug sleeve 35 have features that justify an invention.

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
EP89101049A 1988-03-25 1989-01-21 Contact électrique rond miniaturisé avec douille ronde et fiche ronde Expired - Lifetime EP0333988B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE8804092U DE8804092U1 (de) 1988-03-25 1988-03-25 Elektrischer miniaturisierter Steckverbinder mit Rundsteckhülse und Rundsteckstift
DE3810210A DE3810210A1 (de) 1988-03-25 1988-03-25 Elektrische miniaturisierte rundsteckkontakte mit rundsteckhuelse und rundsteckstift
DE3810210 1988-03-25

Publications (3)

Publication Number Publication Date
EP0333988A2 true EP0333988A2 (fr) 1989-09-27
EP0333988A3 EP0333988A3 (en) 1990-08-29
EP0333988B1 EP0333988B1 (fr) 1993-09-15

Family

ID=39343474

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89101049A Expired - Lifetime EP0333988B1 (fr) 1988-03-25 1989-01-21 Contact électrique rond miniaturisé avec douille ronde et fiche ronde

Country Status (4)

Country Link
US (1) US4923416A (fr)
EP (1) EP0333988B1 (fr)
JP (1) JPH01283781A (fr)
DE (2) DE8804092U1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2713833A1 (fr) * 1993-12-15 1995-06-16 Cinch Connecteurs Sa Organe femelle de contact électrique et élément de boîtier de connecteur électrique destiné à recevoir un tel organe.

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US5405487A (en) * 1992-06-30 1995-04-11 Cms Gilbreth Packaging Systems, Inc. Apparatus and method for applying labels onto small cylindrical articles and web and adhesive delivery mechanism
US5281168A (en) * 1992-11-20 1994-01-25 Molex Incorporated Electrical connector with terminal position assurance system
US5342221A (en) 1993-01-08 1994-08-30 Molex Incorporated Keying system for electrical connectors
JP2929407B2 (ja) * 1993-06-10 1999-08-03 矢崎総業株式会社 ピンターミナル
DE4323891A1 (de) * 1993-07-16 1995-01-19 Abb Patent Gmbh Aufnahmebehälter für wenigstens eine Batterie
WO1995017027A2 (fr) * 1993-12-13 1995-06-22 United Technologies Automotive, Inc. Connecteurs electriques males et femelles necessitant de faibles forces d'insertion
US5567187A (en) * 1994-06-16 1996-10-22 Belden Wire & Cable Company Reverse insulation grip blade
ES2117799T3 (es) * 1994-07-27 1998-08-16 United Technologies Automotive Terminal electrico.
CN1076525C (zh) * 1995-01-20 2001-12-19 Cinch连接装置股份公司 阴性电接触元件及适于容纳该元件的电连接器外壳件
US6139374A (en) * 1995-07-25 2000-10-31 Framatome Connectors Interlock Inc. Connector assembly
US5928020A (en) * 1998-01-27 1999-07-27 Mattel, Inc. Power connector system for a ride-on vehicle
US6377026B1 (en) 1999-07-19 2002-04-23 Mattel, Inc. Battery for a children's ride-on vehicle
US20040229520A1 (en) * 2003-05-13 2004-11-18 Han-Yi Tsai Contact to connect a wire to an electronic instrument
JP4377736B2 (ja) * 2004-04-07 2009-12-02 株式会社オートネットワーク技術研究所 シールド電線用コネクタおよびそのシールド電線との接続方法
US20070027517A1 (en) * 2005-07-29 2007-02-01 Bischoff Thomas C Medical electrical lead connector ring
US7210971B1 (en) 2006-01-23 2007-05-01 Detroit Diesel Corporation Injector wire connector
DE102010020346A1 (de) * 2010-05-12 2011-11-17 Harting Electric Gmbh & Co. Kg Elektrisches Kontaktelement
JP5674120B2 (ja) * 2010-12-13 2015-02-25 矢崎総業株式会社 コネクタ端子の電線接続構造およびその製造方法
JP5308544B2 (ja) * 2012-01-04 2013-10-09 日本航空電子工業株式会社 電池ユニット用のコネクタ、およびそれを備えた電池ユニット
FR2988228B1 (fr) * 2012-03-13 2014-03-28 Amphenol Air Lb Contact male pour dispositif de raccordement electrique de conducteurs et connecteur electrique pourvu de tels contacts
JP6401966B2 (ja) * 2014-08-08 2018-10-10 ホシデン株式会社 コンタクト
JP6279540B2 (ja) * 2015-12-16 2018-02-14 矢崎総業株式会社 圧着端子
JP1620509S (fr) * 2018-04-26 2018-12-17
US20230402768A1 (en) * 2022-06-10 2023-12-14 Fci Usa Llc Cylindrical stamped electrical power terminal
DE102022125029A1 (de) 2022-09-28 2024-03-28 Harting Ag Hybrides Kontaktelement

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US4070088A (en) * 1975-08-05 1978-01-24 Microdot, Inc. Contact construction
EP0108878A1 (fr) * 1982-11-10 1984-05-23 Grote & Hartmann GmbH & Co. KG Douille circulaire à ressort superposé

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Publication number Priority date Publication date Assignee Title
US4070088A (en) * 1975-08-05 1978-01-24 Microdot, Inc. Contact construction
EP0108878A1 (fr) * 1982-11-10 1984-05-23 Grote & Hartmann GmbH & Co. KG Douille circulaire à ressort superposé

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2713833A1 (fr) * 1993-12-15 1995-06-16 Cinch Connecteurs Sa Organe femelle de contact électrique et élément de boîtier de connecteur électrique destiné à recevoir un tel organe.
EP0658952A1 (fr) * 1993-12-15 1995-06-21 Connecteurs Cinch Organe femelle de contact électrique et élément de boîtier de connecteur électrique destiné à recevoir un tel organe
US5591051A (en) * 1993-12-15 1997-01-07 Connecteurs Cinch, Societe Anonyme Female electric contact member and electric connector casing element adapted to receive same

Also Published As

Publication number Publication date
US4923416A (en) 1990-05-08
EP0333988A3 (en) 1990-08-29
EP0333988B1 (fr) 1993-09-15
JPH01283781A (ja) 1989-11-15
DE8804092U1 (de) 1988-06-30
DE3810210A1 (de) 1989-10-05
DE3810210C2 (fr) 1991-06-13

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