EP0299230B1 - Kathode für eine Hochdruckentladungslampe - Google Patents
Kathode für eine Hochdruckentladungslampe Download PDFInfo
- Publication number
- EP0299230B1 EP0299230B1 EP88109786A EP88109786A EP0299230B1 EP 0299230 B1 EP0299230 B1 EP 0299230B1 EP 88109786 A EP88109786 A EP 88109786A EP 88109786 A EP88109786 A EP 88109786A EP 0299230 B1 EP0299230 B1 EP 0299230B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cathode
- tip
- cone
- carbide layer
- carbide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000007423 decrease Effects 0.000 claims abstract 3
- 239000003870 refractory metal Substances 0.000 claims abstract 3
- 239000000654 additive Substances 0.000 claims abstract 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 6
- 229910052721 tungsten Inorganic materials 0.000 claims description 6
- 239000010937 tungsten Substances 0.000 claims description 6
- ZCUFMDLYAMJYST-UHFFFAOYSA-N thorium dioxide Chemical compound O=[Th]=O ZCUFMDLYAMJYST-UHFFFAOYSA-N 0.000 claims description 2
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 4
- 229910052724 xenon Inorganic materials 0.000 description 4
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 230000002028 premature Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- ZSLUVFAKFWKJRC-IGMARMGPSA-N 232Th Chemical compound [232Th] ZSLUVFAKFWKJRC-IGMARMGPSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 244000090125 Solidago odora Species 0.000 description 1
- 229910052776 Thorium Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000005324 grain boundary diffusion Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/04—Electrodes; Screens; Shields
- H01J61/06—Main electrodes
- H01J61/073—Main electrodes for high-pressure discharge lamps
- H01J61/0735—Main electrodes for high-pressure discharge lamps characterised by the material of the electrode
Definitions
- the invention relates to a cathode for a high-pressure discharge lamp according to the preamble of claim 1.
- an electrode for high-pressure discharge lamps with gas or steam filling is known, which is made of a thorium dioxide-containing tungsten rod. Since these lamps are preferably used in devices with an optical beam path, the problems of arc disturbance and intensity fluctuation, associated with the premature destruction of the tip of the electrode serving as the cathode, occur more frequently than electrodes for electron tube construction. In recent years, increased demands have been placed on such lamps in this regard. Among other things this is due to the development of new areas of application.
- the invention has for its object to reduce the intensity fluctuations of the arc, to contain the uneven arc and to prevent premature destruction of the cathode tip.
- a region at the tip of the cathode can be particularly advantageously completely free of carbide.
- Such cathodes are used in short-arc lamps (high-pressure xenon lamps and high-pressure mercury lamps), which may have temperatures in the area of the cathode tip which exceed the melting temperature of tungsten carbide (2710 ° C.). If tungsten carbide were present in this area, this would lead to a partial melting of the tip. The result would be a difficult post-diffusion of thorium and an increase in the work function, combined with an increase in the uneven arch.
- GB-PS 929 668 and DE-OS 32 05 746 are generally concerned with electrodes for electron tube construction.
- These electrodes consist of a high-melting material, usually tungsten, which is doped with an electron-emitting material, usually Th0 2 .
- the proportion of Th0 2 can vary within wide limits (0.1-5% by weight) depending on the application.
- elemental emitter material is formed due to the high temperature, which migrates to the surface preferably by diffusion along the grain boundaries. This process is crucial for the quality of the electrode and can be influenced by various measures.
- the grain structure can also be changed by further doping (e.g. potassium, aluminum) so that the grain boundary diffusion is further facilitated.
- further doping e.g. potassium, aluminum
- FIG. 1 schematically shows a xenon short arc lamp 1 operated with direct current and having a low wattage (e.g. 150 W), which e.g. is used as a projection light source and in spectrophotometers and color reproduction devices.
- the elliptical discharge vessel 2 made of quartz glass is filled with xenon (operating pressure approx. 50 bar).
- the anode 3 and the cathode 4 are arranged axially in the discharge vessel at a distance of approximately 2 mm from one another.
- Each electrode has a shaft 5.
- the electrical supply takes place in a known manner via molybdenum foils 6, which are connected to the metal sleeve bases 7 via pins.
- the molybdenum foils 6 are sealed in a vacuum-tight manner in the two ends of the discharge vessel 2.
- another technique e.g. Rod melting or cup melting can be used.
- the anode 3 is made as a solid cylinder block from hammered tungsten and has a wide, slightly bevelled end face.
- the comparatively small cathode 4 is made of tungsten which is doped with 0.4% by weight Th0 2 . It is shown enlarged in FIG. 2 (but not to scale).
- the cylindrical base body 8 of the cathode 4 tapers in the manner of a cone 9, the tip 10 of which is truncated.
- the cone forms an opening angle a of 25 ° and has an overall length of approximately 4 mm.
- the cone 9 is surrounded by a layer 11 of tungsten carbide over two thirds of its length. The layer thickness is approximately 10 ⁇ m.
- the remaining third of the cone length is kept free of carbide.
- the minimum width of the free zone at the cathode tip is 0.7 mm. This minimum width is essentially determined by the temperature distribution at the cathode tip. This free zone ensures that the tip cannot melt due to the lower melting temperature of the tungsten carbide layer compared to tungsten.
- the carbide layer is produced by separating carbon from a carbon-containing gas, for example CH 4 (CVD process). To achieve a layer thickness of 10 ⁇ m, egg Maintain a gas flow of approx. 1 l / min over 10 minutes at 2100 ° C. The zone to be kept clear at the top of the cone is covered by depressions in the batch carrier. In this process, the cylindrical body is also partially covered with a carbide layer. However, this is meaningless for the essence of the invention.
- a carbon-containing gas for example CH 4 (CVD process
- lamps which were equipped with these cathodes were able to keep the luminance fluctuation caused by the uneven arc below 4% and the intensity drift occurring in continuous operation below 1% per hour. Premature failures due to melting of the tip were not observed.
- the entire cone is covered by a carbide layer, the thickness of the layer continuously decreasing from the base to the tip of the cone. This can be done by dipping, brushing, spraying or the like. achieve, with adequate measures (drainage, etching) ensuring sufficient thinning towards the tip.
- the shape of the cathode can be designed differently; e.g. can instead of a cone a hemisphere or similar be used.
Landscapes
- Discharge Lamp (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3723271 | 1987-07-14 | ||
DE19873723271 DE3723271A1 (de) | 1987-07-14 | 1987-07-14 | Kathode fuer eine hochdruckentladungslampe |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0299230A1 EP0299230A1 (de) | 1989-01-18 |
EP0299230B1 true EP0299230B1 (de) | 1990-09-12 |
Family
ID=6331556
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88109786A Expired - Lifetime EP0299230B1 (de) | 1987-07-14 | 1988-06-20 | Kathode für eine Hochdruckentladungslampe |
Country Status (4)
Country | Link |
---|---|
US (1) | US4906895A (enrdf_load_stackoverflow) |
EP (1) | EP0299230B1 (enrdf_load_stackoverflow) |
JP (1) | JPS6424355A (enrdf_load_stackoverflow) |
DE (2) | DE3723271A1 (enrdf_load_stackoverflow) |
Families Citing this family (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3904552A1 (de) * | 1989-02-15 | 1990-08-16 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Hochdruckentladungslampe fuer den betrieb mit wechselstrom |
US5107165A (en) * | 1990-11-01 | 1992-04-21 | General Electric Company | Initial light output for metal halide lamp |
US6243057B1 (en) | 1990-11-16 | 2001-06-05 | Digital Projection Limited | Deformable mirror device driving circuit and method |
US6561675B1 (en) | 1995-01-27 | 2003-05-13 | Digital Projection Limited | Rectangular beam generating light source |
US5420477A (en) * | 1993-01-15 | 1995-05-30 | Welch Allyn, Inc. | Electrode for metal halide discharge lamp |
DE9415217U1 (de) * | 1994-09-21 | 1996-01-25 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH, 81543 München | Hochdruckentladungslampe |
EP0714118B1 (en) * | 1994-11-25 | 2002-07-24 | Ushiodenki Kabushiki Kaisha | Metal halide lamp of the short arc type |
DE19738574A1 (de) * | 1997-09-04 | 1999-03-11 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Elektrode und Verfahren sowie Vorrichtung zur Herstellung derselben |
US6215247B1 (en) * | 1997-10-03 | 2001-04-10 | Orc Manufacturing Co., Ltd. | Construction of electrode for high pressure discharge lamp and process for producing the same |
AU2956899A (en) | 1998-03-20 | 1999-10-18 | Hamamatsu Photonics K.K. | Discharge tube for light source |
DE19835476A1 (de) * | 1998-08-06 | 2000-02-10 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Elektrode für eine Hochdruckentladungslampe mit langer Lebensdauer |
NL1010374C2 (nl) * | 1998-10-22 | 2000-04-26 | Orc Manufacturing Co | Constructie van elektrode voor hogedruk ontladingslamp en werkwijze voor de vervaardiging daarvan. |
JP2000306546A (ja) | 1999-04-21 | 2000-11-02 | Ushio Inc | ショートアーク放電ランプ |
JP2000323091A (ja) | 1999-05-12 | 2000-11-24 | Hamamatsu Photonics Kk | 光源用放電管 |
JP2005108435A (ja) * | 1999-06-30 | 2005-04-21 | Hamamatsu Photonics Kk | フラッシュランプ |
JP2001319617A (ja) * | 2000-05-08 | 2001-11-16 | Ushio Inc | 超高圧水銀ランプ |
JP3596453B2 (ja) * | 2000-09-28 | 2004-12-02 | ウシオ電機株式会社 | ショートアーク放電ランプ |
JP3926211B2 (ja) * | 2002-05-29 | 2007-06-06 | 日本碍子株式会社 | 高圧水銀灯および高圧水銀灯用封止材 |
JP4295527B2 (ja) * | 2003-02-27 | 2009-07-15 | 株式会社アライドマテリアル | 放電ランプ及びその電極構造 |
DE102006023970A1 (de) * | 2006-05-22 | 2007-11-29 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Elektrode für eine Entladungslampe sowie ein Verfahren zum Herstellen einer derartigen Elektrode |
DE102008014096A1 (de) | 2008-03-05 | 2009-09-10 | Osram Gesellschaft mit beschränkter Haftung | Wolframelektrode für Hochdruckentladungslampen und Hochdruckentladungslampe mit einer Wolframelektrode |
JP5293172B2 (ja) * | 2008-12-26 | 2013-09-18 | ウシオ電機株式会社 | 放電ランプ |
JP5299132B2 (ja) * | 2009-07-07 | 2013-09-25 | ウシオ電機株式会社 | デジタルプロジェクター用キセノンショートアークランプ |
CN102366837A (zh) * | 2011-08-10 | 2012-03-07 | 厦门虹鹭钨钼工业有限公司 | 一种高压气体放电灯用钍钨-钨复合电极的制作方法 |
JP6493796B2 (ja) * | 2015-04-06 | 2019-04-03 | ウシオ電機株式会社 | ショートアーク型放電ランプ |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL253509A (enrdf_load_stackoverflow) * | 1959-07-08 | |||
GB929668A (en) * | 1960-09-28 | 1963-06-26 | Gen Electric Co Ltd | Improvements in or relating to electrodes for electric discharge apparatus |
JPS5572352A (en) * | 1978-11-28 | 1980-05-31 | Ushio Inc | Anode for electric discharge lamp and its production method |
JPS579044A (en) * | 1980-06-19 | 1982-01-18 | Mitsubishi Electric Corp | Electrode for discharge lamp |
DE3205746A1 (de) * | 1982-02-18 | 1983-08-25 | Philips Patentverwaltung Gmbh, 2000 Hamburg | Thermionische kathode und verfahren zu ihrer herstellung |
JPS60131751A (ja) * | 1983-12-20 | 1985-07-13 | Hamamatsu Photonics Kk | 光源用放電管 |
-
1987
- 1987-07-14 DE DE19873723271 patent/DE3723271A1/de not_active Withdrawn
-
1988
- 1988-06-20 JP JP63150391A patent/JPS6424355A/ja active Granted
- 1988-06-20 EP EP88109786A patent/EP0299230B1/de not_active Expired - Lifetime
- 1988-06-20 DE DE8888109786T patent/DE3860599D1/de not_active Expired - Lifetime
- 1988-07-06 US US07/215,829 patent/US4906895A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE3723271A1 (de) | 1989-01-26 |
JPH0586026B2 (enrdf_load_stackoverflow) | 1993-12-09 |
US4906895A (en) | 1990-03-06 |
JPS6424355A (en) | 1989-01-26 |
DE3860599D1 (de) | 1990-10-18 |
EP0299230A1 (de) | 1989-01-18 |
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