EP0219610B1 - Giessform zur Herstellung von Gitterplatten für Bleiakkumulatoren - Google Patents
Giessform zur Herstellung von Gitterplatten für Bleiakkumulatoren Download PDFInfo
- Publication number
- EP0219610B1 EP0219610B1 EP86108888A EP86108888A EP0219610B1 EP 0219610 B1 EP0219610 B1 EP 0219610B1 EP 86108888 A EP86108888 A EP 86108888A EP 86108888 A EP86108888 A EP 86108888A EP 0219610 B1 EP0219610 B1 EP 0219610B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- casting mould
- mold
- mould
- mould according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
- B22C9/061—Materials which make up the mould
Definitions
- the invention relates to a casting mold from two mold halves for the production of grid plates for lead accumulators, which are used as a negative mold in the respective parts of an outer metallic mold carrier.
- Casting molds according to the generic term above are only recently, z. B. from EP-A-65 996, became known after it had succeeded, a ceramic coating of the actual metal casting mold made of cast iron, which should make cumbersome powdering with cork powder unnecessary, also in the form of an exchangeable mold lining, namely as separate insert parts, to manufacture.
- the metal mold then only functions as a carrier for the insert parts mentioned.
- Both the still common coating with cork powder or a sizing and the lining of the cast iron mold halves with ceramic material have the primary task of thermally isolating the melt material from the good heat-conducting mold metal and thus preventing premature solidification of the melt when pouring it in, before filling all the cavities in the mold. Furthermore, these measures serve to allow the air displaced during the filling process to escape from the mold cavity and to enable the solidified casting to be removed from the mold properly by being non-wettable.
- the casting requirements - which are placed on an insert for the formation of a shaping separating layer - are therefore high thermal insulation properties combined with high temperature stability, porosity and non-wettability due to molten lead and lead alloys.
- Ceramic insert parts as negative molds largely meet these requirements;
- the inherent shape accuracy of the material comes into its own particularly when casting very fine grid plates with a filigree structure.
- a long service life of a few thousand castings can also be expected with such insert parts.
- their production from individual ceramic foils, which are cut, laminated together, embossed using a heatable die and finally sintered at over 1,000 ° C requires a corresponding price.
- the invention is therefore based on the object of replacing the conventional cork powder coating of the lattice casting mold by shaping insert parts with the same insulating effect as the cork powder, but with greater economy in use.
- a fleece constructed from microfibers is highly porous and, due to its high air content, is an ideal insulator. It therefore fulfills the requirement of thermal insulation. Due to the high air permeability of the fleece according to the invention, the mold ventilation is also ideally ensured.
- a particularly favorable casting mold results if the fiber material is borosilicate glass.
- the fiber material is borosilicate glass.
- part of the silicon dioxide is replaced by boron and aluminum oxide.
- the boron oxide reduces the coefficient of expansion of the glass and thus its sensitivity to rapid heating and cooling.
- lead does not wet the borosilicate glass. It also fulfills the third requirement with regard to demoldability and represents a good separation layer.
- the borosilicate glass fibers should have a diameter of 0.5 to 10 ⁇ m.
- the base material for the fleece lining of the casting mold is highly heat-resistant plastics, preferably Teflon, or graphite.
- a mixture of microfibers is whipped up in water so that a homogeneous slurry of the fibers is formed.
- the slurry comparable to the pulp in the preparation of handmade paper, is then skimmed off with a sieve and dewatered, the positive of a lattice mold half being inserted into the sieve.
- the positive of the lattice mold half like a watermark in the paper - is molded in the resulting microfiber fleece.
- the dried fleece is still on the sieve. fixed with a binder. This gives it a cardboard-like stiffening and is now finished as one mold half.
- the second half of the mold is produced in the same way.
- Both fiber fleece mold halves are then inserted into the corresponding halves of a divided outer metal mold carrier, which is provided with a corresponding recess, and fixed thereon.
- the metal mold itself is equipped in the usual way with ventilation slots, heating and cooling devices and means for temperature control.
- the highly porous nonwoven forms according to the invention do not require any further surface treatment with a release agent or insulating material for metal casting.
- particularly hardened inserts made of nonwoven fabric can be used win by skimming without the above-mentioned sieve insert and pressing the pulp after dewatering with a stamp having the positive shape of the lattice casting, whereby binder is fed in simultaneously with the embossing process. After the binder has fully cured, the negative form is precisely fixed in the cardboard-like non-woven material.
- the single figure shows a lattice mold half according to the invention.
- Half a negative 2 of a starter grid is pressed into the cardboard-like fleece plate 1 by means of a corresponding embossing mold.
- micro-fleece forms are not free from wear. However, they can quickly be exchanged for a new pair of shapes. In view of their very simple and inexpensive production method, the limited service life is of minor importance. In contrast, the advantages of the invention lie in the fact that the mold coating is no longer dependent on the manual skill and the care of the caster, that close tolerances can be maintained in the casting due to the easy interchangeability of worn molds, and that a quick change to molds of another type of grid is also possible the changeover time is in the range of minutes.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mold Materials And Core Materials (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Cell Electrode Carriers And Collectors (AREA)
- Breakers (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Producing Shaped Articles From Materials (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT86108888T ATE38001T1 (de) | 1985-09-20 | 1986-06-30 | Giessform zur herstellung von gitterplatten fuer bleiakkumulatoren. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3533581 | 1985-09-20 | ||
DE19853533581 DE3533581A1 (de) | 1985-09-20 | 1985-09-20 | Giessform zur herstellung von gitterplatten fuer bleiakkumulatoren |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0219610A2 EP0219610A2 (de) | 1987-04-29 |
EP0219610A3 EP0219610A3 (en) | 1987-09-02 |
EP0219610B1 true EP0219610B1 (de) | 1988-10-19 |
Family
ID=6281491
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86108888A Expired EP0219610B1 (de) | 1985-09-20 | 1986-06-30 | Giessform zur Herstellung von Gitterplatten für Bleiakkumulatoren |
Country Status (7)
Country | Link |
---|---|
US (1) | US4744540A (ja) |
EP (1) | EP0219610B1 (ja) |
JP (1) | JPS6268672A (ja) |
AT (1) | ATE38001T1 (ja) |
CA (1) | CA1259469A (ja) |
DE (2) | DE3533581A1 (ja) |
NO (1) | NO167012C (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4224078A1 (de) * | 1992-07-21 | 1994-01-27 | Hagen Batterie Ag | Gittergießform zum Gießen von Akkumulatoren-Bleigittern und Verfahren zu deren Herstellung |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6440168A (en) * | 1987-08-07 | 1989-02-10 | Yuasa Battery Co Ltd | Mold for lead alloy |
US6701998B2 (en) * | 2002-03-29 | 2004-03-09 | Water Gremlin Company | Multiple casting apparatus and method |
US8701743B2 (en) | 2004-01-02 | 2014-04-22 | Water Gremlin Company | Battery parts and associated systems and methods |
US20060216595A1 (en) * | 2005-03-22 | 2006-09-28 | Holliday Rex W | Battery assembly having improved lug profile |
PL3059785T3 (pl) | 2009-04-30 | 2020-03-31 | Water Gremlin Company | Części akumulatora mające cechy utrzymujące i uszczelniające |
WO2011090946A1 (en) * | 2010-01-19 | 2011-07-28 | Water Gremlin Company | Mold assemblies including removable inserts and associated methods of use and manufacture |
US9748551B2 (en) | 2011-06-29 | 2017-08-29 | Water Gremlin Company | Battery parts having retaining and sealing features and associated methods of manufacture and use |
CN102527927B (zh) * | 2012-02-27 | 2013-06-05 | 超威电源有限公司 | 一种板栅脱模剂 |
US9954214B2 (en) | 2013-03-15 | 2018-04-24 | Water Gremlin Company | Systems and methods for manufacturing battery parts |
CN103624211B (zh) * | 2013-11-26 | 2015-09-16 | 河南超威电源有限公司 | 蓄电池板栅脱模剂及其制备方法 |
HU230572B1 (hu) | 2014-05-20 | 2016-12-28 | Andrew Sárosi George | Akkumulátorrács kialakítás, az akkumulátorrácsokkal kialakított akkumulátor cella és az akkumulátor cellákkal kialakított akkumulátor |
MX2021006454A (es) | 2018-12-07 | 2021-07-02 | Water Gremlin Co | Partes de bateria que tienen barreras contra acidos sin solventes y sistemas y metodos asociados. |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE860242C (de) * | 1943-10-20 | 1952-12-18 | Philips Nv | Verfahren zur Herstellung von Gussstuecken |
DE825454C (de) * | 1948-11-30 | 1951-12-20 | Noleiko Norddeutsche Leichtmet | Dauerform fuer Metallguss |
US2882568A (en) * | 1954-10-12 | 1959-04-21 | Int Nickel Co | Lining for ingot molds |
US3023468A (en) * | 1959-12-02 | 1962-03-06 | Union Carbide Corp | Mold liner |
US3534803A (en) * | 1967-04-20 | 1970-10-20 | Nat Res Dev | Method of casting in a permanent carbon mold |
JPS5117936B1 (ja) * | 1971-04-01 | 1976-06-05 | ||
US3761047A (en) * | 1971-08-09 | 1973-09-25 | Gould Inc | Mold coating |
JPS5549033B2 (ja) * | 1974-05-15 | 1980-12-09 | ||
JPS52340A (en) * | 1974-12-26 | 1977-01-05 | Shin Kobe Electric Machinery | Casting mold for plate grid of storage battery |
US4031283A (en) * | 1975-11-20 | 1977-06-21 | E. I. Du Pont De Nemours And Company | Polytetrafluoroethylene felt |
FR2362800A1 (fr) * | 1976-08-27 | 1978-03-24 | Doittau Sa Produits Metallurg | Perfectionnement au moulage par filtration des elements de garnissage pour reservoirs contenant des metaux en fusion |
JPS53123330A (en) * | 1977-04-04 | 1978-10-27 | Toray Industries | Mold |
FR2399136A1 (fr) * | 1977-07-26 | 1979-02-23 | Dba | Dispositif de moulage pour grille-support d'electrode de batterie, et procedes de fabrication d'une grille-support |
US4196769A (en) * | 1978-03-20 | 1980-04-08 | Remet Corporation | Ceramic shell mold |
JPS56134047A (en) * | 1980-03-22 | 1981-10-20 | Sumitomo Metal Ind Ltd | Production of hollow steel ingot |
JPS5779063A (en) * | 1980-11-06 | 1982-05-18 | Honda Motor Co Ltd | Production of fiber reinforced composite material |
EP0065996B1 (de) * | 1981-05-29 | 1984-08-22 | Rosenthal Technik AG | Keramikauskleidung für Metallgiessformen und ein Verfahren zu ihrer Herstellung |
SU1177026A1 (ru) * | 1981-12-16 | 1985-09-07 | Smirnov Vladimir E | Состав дл обсыпки оболочковых форм |
US4614630A (en) * | 1984-04-02 | 1986-09-30 | Minnesota Mining And Manufacturing Co. | Mold having ceramic insert, method for injection molding using the same |
-
1985
- 1985-09-20 DE DE19853533581 patent/DE3533581A1/de not_active Withdrawn
-
1986
- 1986-06-30 DE DE8686108888T patent/DE3660945D1/de not_active Expired
- 1986-06-30 AT AT86108888T patent/ATE38001T1/de not_active IP Right Cessation
- 1986-06-30 EP EP86108888A patent/EP0219610B1/de not_active Expired
- 1986-07-18 NO NO862914A patent/NO167012C/no not_active IP Right Cessation
- 1986-09-11 US US06/906,739 patent/US4744540A/en not_active Expired - Lifetime
- 1986-09-18 CA CA000518445A patent/CA1259469A/en not_active Expired
- 1986-09-19 JP JP61219894A patent/JPS6268672A/ja active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4224078A1 (de) * | 1992-07-21 | 1994-01-27 | Hagen Batterie Ag | Gittergießform zum Gießen von Akkumulatoren-Bleigittern und Verfahren zu deren Herstellung |
Also Published As
Publication number | Publication date |
---|---|
US4744540A (en) | 1988-05-17 |
EP0219610A3 (en) | 1987-09-02 |
EP0219610A2 (de) | 1987-04-29 |
NO862914L (no) | 1987-03-23 |
DE3533581A1 (de) | 1987-04-02 |
ATE38001T1 (de) | 1988-11-15 |
NO862914D0 (no) | 1986-07-18 |
DE3660945D1 (en) | 1988-11-24 |
JPS6268672A (ja) | 1987-03-28 |
NO167012B (no) | 1991-06-17 |
NO167012C (no) | 1991-09-25 |
CA1259469A (en) | 1989-09-19 |
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