EP0157927B1 - Elektronisches Bauteil, insbesondere für eine Chip-Induktivität - Google Patents
Elektronisches Bauteil, insbesondere für eine Chip-Induktivität Download PDFInfo
- Publication number
- EP0157927B1 EP0157927B1 EP84115156A EP84115156A EP0157927B1 EP 0157927 B1 EP0157927 B1 EP 0157927B1 EP 84115156 A EP84115156 A EP 84115156A EP 84115156 A EP84115156 A EP 84115156A EP 0157927 B1 EP0157927 B1 EP 0157927B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core part
- chip inductance
- inductance according
- recess
- electrical contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004804 winding Methods 0.000 claims description 21
- 229910000859 α-Fe Inorganic materials 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 4
- 239000012811 non-conductive material Substances 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 230000005294 ferromagnetic effect Effects 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 230000005291 magnetic effect Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000004020 conductor Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000003302 ferromagnetic material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004382 potting Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 229910001252 Pd alloy Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- SWELZOZIOHGSPA-UHFFFAOYSA-N palladium silver Chemical compound [Pd].[Ag] SWELZOZIOHGSPA-UHFFFAOYSA-N 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/02—Fixed inductances of the signal type without magnetic core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F2017/048—Fixed inductances of the signal type with magnetic core with encapsulating core, e.g. made of resin and magnetic powder
Definitions
- the present invention relates to a chip inductor with a solid core part with a vertical prismatic three-dimensional shape, in particular cuboids or cubes, consisting of ferromagnetic or electrically non-conductive material, in particular ferrite, ceramic or plastic, with electrical contact surfaces arranged on preferably separate side surfaces of the core part and with one serving as a winding space hollow cylindrical recess in which a winding carrier including the winding is accommodated.
- Chip inductors are smaller than conventional wired inductors, can be manufactured with less effort and are more suitable for use in automatic assembly machines for printed circuit boards.
- the known chip inductors are partly manufactured using layer technology or equipped with rectangular or cylindrical wire-wound magnetic cores.
- a carrier is coated with a magnetic layer and a conductor track formed into a coil is applied to this layer, the partial inductance produced in this way being combined with further partial inductances to form a stack, depending on the desired inductance.
- Numerous methods are known for through-contacting the ends of the coils.
- chip inductors are characterized by their space-saving design, can be soldered directly to printed circuit boards and do not require any additional wires as connection elements.
- a disadvantage is their complicated manufacture due to the layering technique. Variations in the layer thickness of the magnetic layer that are unavoidable in production cause undesirable fluctuations in the L and Q values of the inductors. Silver or a silver-palladium alloy, for example, must be used as the material for the coil conductor tracks and a high ohmic resistance of the conductor tracks must be accepted. Since the conductor tracks are embedded in the magnetic layer, magnetic saturation occurs due to the closed magnetic circuit, even at low values; the DC bias properties of the chip inductance are consequently deteriorated. In addition, the number of coil turns cannot be selected to any desired height and therefore no inductance of any desired value can be set.
- EP-A-25605 shows a chip inductance of the type mentioned at the outset, that is to say an inductance equipped with a solid core part.
- the core part of this inductance is provided with a blind hole and an opening arranged centrally in the bottom of the blind hole, into which an isolated, i.e. is not glued in one piece with the core part of the roll core by means of its pin.
- the electrodes are brought up to the edge of the blind hole and contacted there with the winding ends.
- EP-A-79 659 shows a chip inductance with two core parts, one being designed as a balancing element and the other as a roller core, which is connected in one piece to a base designed with contact feet.
- GB-A-567963 describes a well-known shell core consisting of a cover part and a core part with a slug connected in one piece to this core part.
- DE-OS 3 225 782 AI also shows a chip inductor equipped with a ferrite roll core, in which the wound roll core is embedded in a rectangular potting, against the one end face of which the ends of strip-shaped connecting elements lie, the other ends of which are electrically connected conductive, solderable layers of the end faces of the roller core flanges are contacted.
- the outer connection elements require two additional processing steps interrupted by a casting process, namely first the contacting with the outer end faces of the ferrite roller core and finally, after casting, the final flanging in the direction parallel to the corresponding end faces of the Potting created cuboid.
- the present invention is based on the object, e.g. to provide chip inductance of the type mentioned at the outset which can be used as an HF choke, which can be produced only with little effort and can be largely shielded, can be contacted without impairing the quality, and i. u. optionally both small and large inductors with high quality enabled.
- the invention provides for a chip inductor according to the preamble of claim 1 that the recess is a hollow cylindrical, which surrounds a slug connected in one piece to the core part and serving as a support for the winding, that the side surfaces of the electrical contact surfaces Core part are connected to the recess via open-edge channels and that the ends of the winding are guided through the channels to the electrical contact surfaces and are contacted with them.
- the solid core part consists of electrically non-conductive material such as ceramic or plastic, it is suitable, for example, for the production of so-called Air coils in chip design.
- Air coils in chip design When using ferromagnetic materials for the core part, this is preferably used to create RF choke chips, transformer chips, etc.
- a magnetic closure of the chip inductance can be brought about by covers made of ferromagnetic material, which is applied to the side surface of the core part formed with the recess.
- the required magnetic closure can also be achieved by a cover made of cast resin, which is mixed with carbonyl iron or ferrite powder, which fills the free space in the channels and the recess.
- the solid core part 1 shown in Fig. 1 for a chip inductance e.g. HF choke or transformer, depending on the inductance to be created, consists of a ferromagnetic material, in particular ferrite, or, if e.g. an air coil in chip design is to be manufactured from electrically non-conductive material, in particular ceramic or plastic.
- the core part 1 itself has a vertical prismatic spatial shape, preferably a cube or cuboid shape. Vertical prismatic spatial shapes with pentagonal and polygonal floor plans are also conceivable.
- a winding 16 shown in FIG. 2 serves a hollow cylindrical recess 2 which surrounds a slug 10.
- the hollow cylindrical recess 2 can be replaced by a slot-free, exclusively blind hole-like recess.
- the end face 11 of the slug 10 can, according to FIGS. 1 to 3, be level with the recessed side face of the core part 1 or, as shown in FIGS. 4 and 6, set back with respect to the end edge of the recess 2.
- the core part also has a e.g. Circular disk-shaped cover 14 (see FIG. 4) or the rectangular cover 15 shown in FIG. 5.
- the free end faces of the covers 14 and 15 are preferably flat to the recessed side surface of the core part 1.
- the side surface carrying the cover 15 together with the end surface 11 of the slug 10 can be set back by the amount of the cover thickness relative to the edge regions 21 of this side surface.
- the cover is also designed as a solid core part, and that both core parts form what are known as shell core halves, which, depending on the desired air gap, have corresponding slug end faces 11. Arranged in pairs and mirror images on top of each other, this results in cores with excellent magnetic closure.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Coils Or Transformers For Communication (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3410811 | 1984-03-23 | ||
DE3410811 | 1984-03-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0157927A1 EP0157927A1 (de) | 1985-10-16 |
EP0157927B1 true EP0157927B1 (de) | 1989-03-22 |
Family
ID=6231462
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84115156A Expired EP0157927B1 (de) | 1984-03-23 | 1984-12-11 | Elektronisches Bauteil, insbesondere für eine Chip-Induktivität |
Country Status (4)
Country | Link |
---|---|
US (1) | US4717901A (enrdf_load_stackoverflow) |
EP (1) | EP0157927B1 (enrdf_load_stackoverflow) |
JP (1) | JPS60214510A (enrdf_load_stackoverflow) |
DE (1) | DE3477438D1 (enrdf_load_stackoverflow) |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63188918U (enrdf_load_stackoverflow) * | 1987-05-27 | 1988-12-05 | ||
JPH0729612Y2 (ja) * | 1988-06-23 | 1995-07-05 | 株式会社村田製作所 | ノイズ除去用インダクタ |
US5192832A (en) * | 1990-08-31 | 1993-03-09 | Amp Incorporated | Electromagnet insert for data current coupler |
WO1992005568A1 (en) * | 1990-09-21 | 1992-04-02 | Coilcraft, Inc. | Inductive device and method of manufacture |
US5294749A (en) * | 1991-09-23 | 1994-03-15 | Motorola, Inc. | Surface mountable molded electronic component |
US5572180A (en) * | 1995-11-16 | 1996-11-05 | Motorola, Inc. | Surface mountable inductor |
TW362222B (en) * | 1995-11-27 | 1999-06-21 | Matsushita Electric Ind Co Ltd | Coiled component and its production method |
DE19615185C1 (de) * | 1996-04-17 | 1997-06-19 | Siemens Ag | Elektromagnetisches Relais |
US5877667A (en) * | 1996-08-01 | 1999-03-02 | Advanced Micro Devices, Inc. | On-chip transformers |
US6198373B1 (en) * | 1997-08-19 | 2001-03-06 | Taiyo Yuden Co., Ltd. | Wire wound electronic component |
JP4216917B2 (ja) * | 1997-11-21 | 2009-01-28 | Tdk株式会社 | チップビーズ素子およびその製造方法 |
JP3449222B2 (ja) * | 1998-06-23 | 2003-09-22 | 株式会社村田製作所 | ビーズインダクタの製造方法及びビーズインダクタ |
JP2000040626A (ja) * | 1998-07-24 | 2000-02-08 | Matsushita Electric Ind Co Ltd | チョークコイル |
US6285272B1 (en) | 1999-10-28 | 2001-09-04 | Coilcraft, Incorporated | Low profile inductive component |
JP2007067177A (ja) * | 2005-08-31 | 2007-03-15 | Nec Tokin Corp | 線輪部品 |
DE102006058336A1 (de) * | 2006-12-11 | 2008-06-19 | Vacuumschmelze Gmbh & Co. Kg | Induktives SMD-Bauteil |
US9636741B2 (en) * | 2007-04-19 | 2017-05-02 | Indimet, Inc. | Solenoid housing and method of providing a solenoid housing |
JP6072443B2 (ja) * | 2011-08-04 | 2017-02-01 | アルプス電気株式会社 | インダクタの製造方法 |
JP6451081B2 (ja) * | 2014-05-16 | 2019-01-16 | Tdk株式会社 | コイル装置 |
DE102019204950A1 (de) * | 2019-04-08 | 2020-10-08 | Robert Bosch Gmbh | Induktives Bauelement und Verfahren zur Herstellung eines induktiven Bauelements |
KR102198533B1 (ko) * | 2019-05-27 | 2021-01-06 | 삼성전기주식회사 | 코일 부품 |
JP7578534B2 (ja) | 2021-04-07 | 2024-11-06 | Tdk株式会社 | コイル装置 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0079659A1 (en) * | 1981-11-17 | 1983-05-25 | Koninklijke Philips Electronics N.V. | Inductive device |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB567963A (en) * | 1943-10-18 | 1945-03-09 | Neosid Ltd | An improved iron dust core for variable inductances |
GB694559A (en) * | 1951-04-17 | 1953-07-22 | Philips Electrical Ind Ltd | Improvements in or relating to coils comprising a core of ferromagnetic material |
US3201729A (en) * | 1960-02-26 | 1965-08-17 | Blanchi Serge | Electromagnetic device with potted coil |
US3287678A (en) * | 1962-11-17 | 1966-11-22 | Fujitsu Ltd | Miniature magnetic cores having perpendicular annular recesses |
DE1907881U (de) * | 1963-06-20 | 1965-01-07 | Fujitsu Ltd | Magnetisierbarer, im wesentlichen quaderfoermiger schalenkern. |
GB1055808A (en) * | 1964-08-20 | 1967-01-18 | Cole E K Ltd | Improvements in or relating to inductance coil assemblies |
US3325760A (en) * | 1965-10-01 | 1967-06-13 | Gen Motors Corp | Electromagnet with resinous ferromagnetic cladding |
US3663913A (en) * | 1967-12-22 | 1972-05-16 | Tohoku Metal Ind Ltd | Core coil having a improved temperature characteristic |
US3585553A (en) * | 1970-04-16 | 1971-06-15 | Us Army | Microminiature leadless inductance element |
US3750069A (en) * | 1972-02-22 | 1973-07-31 | Coilcraft Inc | Low reluctance inductor |
DE2452252A1 (de) * | 1974-11-04 | 1976-05-06 | Standard Elektrik Lorenz Ag | Drosselspule |
US4245207A (en) * | 1977-05-20 | 1981-01-13 | Toko, Inc. | Miniature high frequency coil assembly or transformer |
JPS5926577Y2 (ja) * | 1979-09-17 | 1984-08-02 | ティーディーケイ株式会社 | 小型インダクタンス素子 |
US4490706A (en) * | 1981-07-09 | 1984-12-25 | Tdk Corporation | Electronic parts |
JPS5851412U (ja) * | 1981-10-02 | 1983-04-07 | 東光株式会社 | 高周波コイル |
JPH114716A (ja) * | 1997-06-17 | 1999-01-12 | Mitsubishi Heavy Ind Ltd | グリップ部材ならびにこれを利用した歯ブラシおよび洋食器 |
-
1984
- 1984-12-11 DE DE8484115156T patent/DE3477438D1/de not_active Expired
- 1984-12-11 EP EP84115156A patent/EP0157927B1/de not_active Expired
-
1985
- 1985-03-22 JP JP60057677A patent/JPS60214510A/ja active Granted
-
1987
- 1987-04-06 US US07/035,191 patent/US4717901A/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0079659A1 (en) * | 1981-11-17 | 1983-05-25 | Koninklijke Philips Electronics N.V. | Inductive device |
Also Published As
Publication number | Publication date |
---|---|
DE3477438D1 (en) | 1989-04-27 |
JPH0449763B2 (enrdf_load_stackoverflow) | 1992-08-12 |
JPS60214510A (ja) | 1985-10-26 |
EP0157927A1 (de) | 1985-10-16 |
US4717901A (en) | 1988-01-05 |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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STAA | Information on the status of an ep patent application or granted ep patent |
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