EP0142607B1 - Verfahren und Vorrichtung zum Färben und/oder Ausrüsten, Trocknen und Fixieren einer textilen Warenbahn - Google Patents
Verfahren und Vorrichtung zum Färben und/oder Ausrüsten, Trocknen und Fixieren einer textilen Warenbahn Download PDFInfo
- Publication number
- EP0142607B1 EP0142607B1 EP84107919A EP84107919A EP0142607B1 EP 0142607 B1 EP0142607 B1 EP 0142607B1 EP 84107919 A EP84107919 A EP 84107919A EP 84107919 A EP84107919 A EP 84107919A EP 0142607 B1 EP0142607 B1 EP 0142607B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zone
- drying
- setting
- cylinders
- drying zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000001035 drying Methods 0.000 title claims description 54
- 238000000034 method Methods 0.000 title claims description 20
- 239000000463 material Substances 0.000 title claims description 14
- 239000004753 textile Substances 0.000 title claims description 13
- 238000004043 dyeing Methods 0.000 title claims description 8
- 239000007789 gas Substances 0.000 claims description 33
- 238000002485 combustion reaction Methods 0.000 claims description 23
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- -1 polytetrafluoroethylene Polymers 0.000 claims description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 238000010924 continuous production Methods 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 2
- 239000012752 auxiliary agent Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000005470 impregnation Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000004744 fabric Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 239000003344 environmental pollutant Substances 0.000 description 4
- 231100000719 pollutant Toxicity 0.000 description 4
- 238000013508 migration Methods 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/02—Solvent-treatment of textile materials solvent-dyeing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
- D06C2700/09—Various apparatus for drying textiles
Definitions
- the invention relates to a method (corresponding to the preamble of claim 1) for dyeing and / or finishing, drying and fixing a textile web in continuous operation, and also a device for carrying out this method.
- this minimum temperature is approx. 600 ° C for methanol, for example.
- the drying must - in order to achieve a constant residual moisture - be started at a slow fabric speed and can only be increased to the final speed after a certain time (about half an hour). This makes continuous operation of the drying zone with upstream and downstream systems extremely difficult, if not impossible.
- the invention is therefore based on the object of developing a method of the type required in the preamble of claim 1 in such a way that a flawless continuous operation is achieved at a constant speed for goods of all kinds, the method having the advantages of gentle low-migration drying with that of economical thermal insulation should connect.
- the method according to the invention can be used with much shorter dye fixing times than with conventional methods (with a tenter or separately running cylinder fixing machines).
- the main reason for this is likely to be found in the high proportion of water vapor contained in the exhaust gases from the drying zone (this proportion of water vapor is based on the evaporation of the water contained in the dye liquor and the water formed during the combustion of the organic solvent).
- this proportion of water vapor is based on the evaporation of the water contained in the dye liquor and the water formed during the combustion of the organic solvent.
- the dye is not fixed in dry air, but in an atmosphere enriched with high temperature steam.
- the degree of drying ie. H. control the desired residual moisture of the web, through the amount of air supplied to the burning zone and thus through the degree of combustion of the organic solvent, since complete combustion is guaranteed by the afterburning of the exhaust gases in the fixing zone.
- this takes account of environmental and safety requirements and, on the other hand, increases profitability.
- this fixing zone can also be provided with a second and / or third chamber segment, in order to thereby increase the performance range, based on the speed of the goods.
- this system can also be used for drying heavy cotton fabrics if the evaporation capacity is otherwise insufficient.
- the advantages of the method according to the invention also include considerable energy savings through the complete afterburning of the exhaust gases from the drying zone in the fixing zone.
- the arrangement of the fixing zone (thermosol system) in the immediate vicinity of the drying zone also enables shorter heating times than in the known systems.
- the device shown for dyeing and / or finishing, drying and fixing a textile web 1 contains an impregnation zone 2, a drying zone 3 and a fixing zone 4.
- the impregnation zone 2 is provided with a trough 5 and a pair of squeeze rollers 6.
- a dwell section 7 is arranged between the impregnation zone 2 and the drying zone 3.
- the drying zone 3 contains a combustion chamber 8, through which the material web 1 travels in the vertical direction and in which an organic solvent, for example methanol, burns, which in the impregnation zone 2 together with the dye or another finishing agent in the padding liquor onto the material web 1 is applied.
- an organic solvent for example methanol
- An ignition device 9 consisting, for. B. from infrared radiators and a gas flame, in the lower region of the drying zone 3, the organic methanol evaporates and ignites it.
- the resulting combustion gases flow into the combustion chamber 8 upwards (arrows 10) and then along the arrows 11, 12 down along radiation walls 13 to exhaust gas outlet openings 14 which are connected to a fan.
- the web 1 is deflected by a deflecting roller 15 and drawn off from the drying zone 3 by a pull roller 16.
- Fresh air is supplied to the drying zone 3 via suction openings 17.
- the metered entry of fresh air into the combustion chamber 8 takes place via an air lock 18, which at the same time prevents hot combustion gases from escaping.
- the fixing zone contains a number of cylinders 19 which are arranged one above the other in two planes in such a way that adjacent cylinders of both planes are offset from one another by half a spacing.
- a hot-air nozzle system 20 or 21 is arranged on each of the two outer sides (i.e. above and below) of the cylinder arrangement, the only indicated nozzles 22 being provided in the region of the central plane of adjacent cylinders and in the gap region between successive cylinders.
- the hot gas flowing out of the nozzles 22 therefore preferably strikes the web 1 on the one hand in the region of the apex zones of the cylinders and on the other hand the gap between successive cylinders (cf. arrows 23, 24). This ensures that the material web is subjected to good heat, especially since the cylinders 19, which are open on their end faces, are also kept at the temperature of the circulating hot gas from the inside.
- a fan 25 or 26 and a burner 27 are assigned to each of the upper and lower nozzle systems 20 and 21 (the burner 27 belonging to the fan 25 of the upper nozzle system is visible in FIG. 2).
- the hot gas flowing out of the nozzle systems 20, 21 is drawn in from the interior of the chamber containing the cylinders 19 via grilles 28 by the fans 25, 26 and, after heating by the burners 27, is fed back to the nozzle systems 20, 21.
- An exhaust pipe 29 adjoining the drying zone 3 opens - cf. Fig. 2 - on the suction side of the fan 25 or 26 in the system of the circulated hot gas, so that the exhaust gases withdrawn from the drying zone 3 in the fixing zone 4 are subjected to afterburning by the burner 27 used to heat the circulated hot gases.
- the heat content of the exhaust gases from drying zone 3 is optimally used.
- An exhaust air fan 30 is used to remove the excess exhaust air from inside the fixing zone 4.
- the web 1 After leaving the fixing zone 4, the web 1 is guided over two cooling rollers 31, 32 and then wound up into a roll 33.
- the not yet dyed textile web is located on a roll 34, from which the web of the impregnation zone 2 runs.
- a temperature sensor (not shown) is arranged in the combustion chamber 8 of the drying zone 3 and is connected to a fan for regulating the temperature prevailing in the combustion chamber, which fan is connected to the exhaust gas line 29 and determines the air throughput through the combustion chamber 8. If the temperature in the combustion chamber rises above the setpoint, the air throughput is increased and the temperature is returned to the setpoint.
- a temperature sensor 36 is arranged, which measures the temperature of the escaping hot air and is connected to the exhaust air fan 30 to regulate the temperature prevailing in the fixing zone 4. If the temperature in the fixing zone 4 exceeds the predetermined target value, the exhaust air fan 30 is actuated in the sense of increasing the exhaust air quantity.
- a flap 37 is arranged in the exhaust line 29, which connects the drying zone 3 to the fixing zone 4.
- Another flap 38 is located in an exhaust air line 39 adjoining the exhaust gas line 29.
- the two flaps 37, 38 can be actuated together and in opposite directions.
- flap 37 is initially closed and flap 38 is open.
- the flap 37 is opened and the flap 38 is closed.
- the exhaust gases from the combustion chamber 8 of the drying zone 3 then enter the fixing zone 4 and are afterburned here.
- the first cylinders 19 of the fixing zone 4 expediently have a coating made of plastic, preferably of polytetrafluoroethylene, in order to enable easy cleaning of these cylinders if dye should be lubricated from the web onto the first cylinder when the system is not optimally adjusted.
- the padded fabric is then dried in the drying zone by burning the applied methanol, the fabric passing through a 1.60 m long vertical drying section and the product temperature remaining below 100 ° C.
- the residual moisture of the web when leaving the drying zone is less than 1%.
- the web is continuously moved into the described fixing zone at a constant speed and thermosolated therein.
- the air temperature in the fusing zone is 200 to 220 ° C.
- the dwell time of the web in the fixing zone equipped with 10 cylinders is approx. 26 s.
- the gas consumption for heating the circulating air in the fixing zone is reduced to 7 cbm / h (in comparison, the heating gas consumption without exhaust gas recycling from the drying zone is approx. 11 cbm / h).
- the exhaust air released from the fixing zone 4 is completely free of pollutants.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
- Drying Of Solid Materials (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3330055 | 1983-08-19 | ||
DE19833330055 DE3330055A1 (de) | 1983-08-19 | 1983-08-19 | Verfahren und vorrichtung zum faerben und/oder ausruesten, trocknen und fixieren einer textilen warenbahn |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0142607A1 EP0142607A1 (de) | 1985-05-29 |
EP0142607B1 true EP0142607B1 (de) | 1986-12-30 |
Family
ID=6207000
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84107919A Expired EP0142607B1 (de) | 1983-08-19 | 1984-07-06 | Verfahren und Vorrichtung zum Färben und/oder Ausrüsten, Trocknen und Fixieren einer textilen Warenbahn |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0142607B1 (enrdf_load_stackoverflow) |
JP (1) | JPS6052667A (enrdf_load_stackoverflow) |
AT (1) | AT391712B (enrdf_load_stackoverflow) |
DE (2) | DE3330055A1 (enrdf_load_stackoverflow) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4409953A1 (de) * | 1993-04-03 | 1994-10-06 | Sandoz Ag | Vorrichtung und Verfahren für das kontinuierliche Färben von Maschenware in Schlauchform |
DE102007007460A1 (de) * | 2007-02-15 | 2008-08-21 | Goller Textilmaschinen Gmbh | Färbeeinrichtung und -verfahren |
CN109162058B (zh) * | 2018-09-05 | 2023-11-21 | 东莞市忠信机电科技有限公司 | 一种燃气红外线定型机 |
CN114264138A (zh) * | 2021-11-26 | 2022-04-01 | 嘉兴市食品药品与产品质量检验检测院 | 一种工作效果好的纺织品印染加工设备 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1383633A (en) * | 1972-02-21 | 1974-02-12 | Brueckner Apparatebau Gmbh | Liquid treatment of textiles |
DE2246781C3 (de) * | 1972-03-25 | 1975-10-16 | Hoechst Ag, 6000 Frankfurt | Verfahren und Vorrichtung zum Imprägnieren und Trocknen von Textilmaterial |
DE2214714C3 (de) * | 1972-03-25 | 1974-07-25 | Farbwerke Hoechst Ag, Vormals Meister Lucius & Bruening, 6000 Frankfurt | Verfahren und Vorrichtung zum Imprägnieren und Trocknen von Textilmaterial |
BE794793A (fr) * | 1972-03-25 | 1973-07-31 | Hoechst Ag | Procede et appareillage pour l'impregnation et le sechage des matieres textiles |
-
1983
- 1983-08-19 DE DE19833330055 patent/DE3330055A1/de not_active Withdrawn
-
1984
- 1984-07-06 DE DE8484107919T patent/DE3461838D1/de not_active Expired
- 1984-07-06 EP EP84107919A patent/EP0142607B1/de not_active Expired
- 1984-07-28 JP JP59158526A patent/JPS6052667A/ja active Granted
- 1984-08-20 AT AT0265784A patent/AT391712B/de not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
JPS6052667A (ja) | 1985-03-25 |
DE3330055A1 (de) | 1985-02-28 |
DE3461838D1 (en) | 1987-02-05 |
EP0142607A1 (de) | 1985-05-29 |
AT391712B (de) | 1990-11-26 |
ATA265784A (de) | 1990-05-15 |
JPS6156348B2 (enrdf_load_stackoverflow) | 1986-12-02 |
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