EP0082238B1 - Relais - Google Patents
Relais Download PDFInfo
- Publication number
- EP0082238B1 EP0082238B1 EP82102813A EP82102813A EP0082238B1 EP 0082238 B1 EP0082238 B1 EP 0082238B1 EP 82102813 A EP82102813 A EP 82102813A EP 82102813 A EP82102813 A EP 82102813A EP 0082238 B1 EP0082238 B1 EP 0082238B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coil
- terminal
- pin
- intermediate piece
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H49/00—Apparatus or processes specially adapted to the manufacture of relays or parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/44—Magnetic coils or windings
- H01H50/443—Connections to coils
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/04—Arrangements of electric connections to coils, e.g. leads
- H01F2005/046—Details of formers and pin terminals related to mounting on printed circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/58—Electric connections to or between contacts; Terminals
- H01H1/5822—Flexible connections between movable contact and terminal
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/44—Magnetic coils or windings
- H01H2050/446—Details of the insulating support of the coil, e.g. spool, bobbin, former
Definitions
- the invention relates to a relay with the features of the preamble of claim 1.
- Such a relay is known from US-A-2 992 370.
- Its coil former has two opposing end plates, on each of which there is a coil connecting part, which is integrally formed with a fastening part on the respective end plate.
- the coil connection part has an intermediate piece adjoining the fastening part.
- a separate angle piece is fastened with a rivet bolt in such a way that one leg of the angle piece projects slightly beyond the free end of the intermediate piece with a connecting pin.
- a coil wire end is attached to the connecting pin.
- the other leg of the elbow strives across from the intermediate piece.
- This striving leg is designed as a plug that can be inserted into a circuit board.
- the intermediate piece with the connecting pin and the striving plug pin is initially outside the coil winding area.
- the intermediate piece After winding the coil, the intermediate piece is bent at right angles directly on the fastening part, so that the connecting pin and the plug pin reach the coil winding area.
- the two intermediate pieces are bent and aligned in a single plane so that the two connecting pins of the two coil connecting parts face each other, so that there is only a relatively small distance between the two connecting pins. Due to the arrangement and design of the coil connection parts on the end plates of the coil body, the production is complex and there is a risk of functional impairment in the case of the connection pins lying close together, in particular in the case of loosely sagging coil connection wires.
- the intermediate pieces and connecting pins which are bent towards one another, there is a strong restriction in this coil winding area due to the remaining small space between the two coil connection parts, so that additional relay contact connection parts cannot be provided in a space-saving manner here.
- the plug pins which are produced separately from the coil connection part are located in a base plate of a housing.
- the connection pin of the coil connection part mounted on the coil body is bent into the coil winding area after the coil has not been wound, but the coil connection parts must subsequently be soldered for connection to the plug pin, one plug pin being located outside the coil winding area.
- the pins protruding from the base plate of the housing are aligned transversely to one another in such a way that they essentially form a rectangle. A space-saving arrangement of the pins directly on the coil body is not provided here.
- the coil connection part is designed with an intermediate piece as an elongated profile rail.
- the profile rail has such bends at both end regions that the connecting rail can be clipped onto the wall of an insulating body in the manner of a clamp.
- the insulating body is located inside an insulating housing, on the inside of which the coil connecting bar rests. A bending of the intermediate piece of the connecting bar after winding the coil is not provided in this relay, so that neither the connecting pin for the coil wire end nor a plug pin that can be inserted into a printed circuit board get into the coil winding area.
- the object of the invention is to provide a compact, easy to manufacture and reliable relay.
- the relay 1 shown in the drawing is provided for attachment to a printed circuit board 2, which has been indicated by dashed lines in FIG. 1 and has conductor tracks, not shown, on its underside.
- the relay 1 has a yoke 3, which is designed with a rear wall 4 and an upper leg 5 as an angle piece.
- a coil 6 In the angular area of the yoke 3 there is a coil 6, the coil wire 7 of which has been wound on a coil former 8 made of insulating material.
- the coil former 8 has an end plate 9 and a back plate 10, which limit the coil 6 on its end faces.
- the coil body 8 is penetrated by a core, the axis 11 of which runs parallel to the leg 5 of the yoke 3 and also forms the axis of the coil 6.
- This core, which carries the bobbin 8 is fastened to the rear wall 4 of the yoke 3 by means of a rivet attachment 12.
- two fastening pins 13 are formed on the side edge facing the printed circuit board 2, which are spaced apart and run parallel.
- the fastening pins 13 are in corresponding holes of the circuit board 2 can be inserted and can be fixed at the projecting free end areas, for example by soldering, riveting, spreading or the like.
- two further fastening pins can also be formed on the two parallel edge sides 14 of the rectangular rear wall 4 of the yoke 3, which are designed essentially like the first fastening pins 13, but extend at right angles to them in the plane of the rear wall 4.
- the fastening pins 13 and the possibly further provided lateral fastening pins are expediently made in one piece with the rear wall 4 of the yoke 3 and are formed in one step in the manufacture of the yoke 3.
- a projecting pin part 15 is arranged, on which a helical tension spring 16 is fastened.
- the other end of the tension coil spring 16 is fixed to a projection 17 of a plate-shaped armature 18.
- the armature 18 is mounted on front web parts of the leg 5 such that it can be folded and is located in front of the plane of the end plate 9 of the coil former 8.
- a thin contact spring plate 19 is fastened to the front surface of the armature 18 and has one or more switching contacts 20.
- a metal braid 21 is also attached to the armature 18 and is fixed at its other end to the upper side of the leg 5.
- the end plate 9 of the bobbin 8, as can also be seen in FIG. 4, is designed as a rectangular plate and has three narrow sides 22 which run at right angles to one another and are all arranged at the same distance from the axis 11 of the core. The distances are dimensioned such that the optional abutment of one of the narrow sides 22 on the inner surface of the leg 5 in a simple manner ensures that the bobbin 8, which can be rotated about the axis 11, is locked against the yoke 3 against rotation.
- the bobbin 8 has at the bottom of the end plate 9 a U-shaped projection 23, the connecting web 24 abuts the circuit board 2.
- One side leg of the extension 23 has one or more relay contacts 25, which are designed as working contacts, while the parallel free leg 26 of the extension 23 carries one or more relay contacts 27 designed as normally closed contacts.
- the switch contact 20 of the armature 18 bears against this normally closed contact 27 when the magnetic field is not switched on due to the force of the helical tension spring 16.
- In the middle region of the extension 23 there is a crossbar 28 for stiffening the free leg 26.
- two contact connection parts 29 protrude, which belong to the relay contacts 25. Furthermore, two contact connection parts 30 are provided, which belong to the relay contacts 27.
- two plug pins 31 are arranged in the area between the fastening pins 13 of the yoke 3 and the contact connection parts 29 and are formed on two connection parts 32, 32 '. 2 that the fastening pins 13, the plug pins 31 and the contact connection parts 29, 30 are arranged parallel to the axis 11 in two parallel rows.
- the distances between the fastening pin 13, the plug pin 31 and the contact connection parts 29, 30 are dimensioned such that they correspond to a grid pitch R.
- This grid pitch R is in accordance with a grid pitch of the holes in the printed circuit board 2.
- the relay 1 can be plugged into the printed circuit board 2 at any time without additional punching work being required in the printed circuit board 2.
- the distance between the two rows of pins transverse to the longitudinal direction of the axis 11 is twice as large as the distance between the pins in the row direction.
- the connecting part 32, 32 ' has an intermediate piece 33 which is held in a recess 35 of the coil former 8 via a fastening part 34.
- the part of the intermediate piece 33 adjoining the fastening part 34 is located in a U-shaped groove 36 of the coil former 8 between a contact connecting part 29 and a contact connecting part 30.
- the part of the intermediate piece 33 lying outside the U-shaped groove 36 is located in an L-shaped recess 37 on the side of the bobbin 8.
- the connection part 32, 32 ' is thus essentially angular in the finished relay 1 and is bent at a distance around the one contact connection part 29.
- the connecting part 32, 32 ' has a pin 38 at its free end region which extends parallel to the axis 11.
- This pin 38 has a largely angular rectangular cross section, around which a wire end 39 of the coil 6 is wound.
- the plug pin 31 of the connecting part 32, 32 ' is angled such that it extends essentially transversely to the pin 38.
- FIGS. 3 and 3 also show that a rounding 40 is formed in the transition region between the groove 36 and the L-shaped recess 37 on the connecting web 24 of the coil former 8.
- the L-shaped recess 37 is made somewhat wider in the direction of the axis 11 than the thickness of the intermediate piece 33, so that there is a free space here.
- the two connecting parts 32, 32 ' are arranged essentially mirror-symmetrically with respect to the axis 11. 1 and 2, the plug pins 31 with the wire ends 39 wound around the pins 38 are located in the lower area of the relay 1 under the coil 6 in the coil winding area 41 between the planes of the face plate 9 and the back plate 10 of the coil body 8 .
- the connecting parts 32, 32 ' When manufactured in the automatic bobbin winder, the connecting parts 32, 32 'are in a substantially stretched position as shown in FIGS. 5 to 5, the pins 38 and plug pins 31 being outside the bobbin winding area 41. Thereby, a wire end "39 (coil start) around the Pin 38 of the coil connection 32 coiled.
- This winding around the wire end 39 around the pin 38 can be carried out with such a defined wire pretension that the insulation of the coil wire 7 is severed in particular at the edges of the pin 38 and a flawless, reliable contact connection is produced. Alternatively or additionally, a solder connection can also be carried out at this point.
- the coil wire 7 is then wound around the coil former 8.
- the other wire end 39 (coil end) is wound around the pin 38 of the other connecting part 32 ', which, as described above, can also be carried out fully automatically and with appropriate wire pretension.
- this wire end 39 has also been fixed outside the coil winding area 41, the wire is cut off.
- the two connection parts 32, 32 ' are expediently bent together in mirror symmetry around the contact connection parts 29 in the direction of the coil winding area 41. This bending of the connecting parts 32, 32 'takes place with a radius in the area of the intermediate piece 33 around the essentially semicircular curve 40.
- the free space in the area of the L-shaped recess 37 makes it possible to bend the intermediate piece 33 a little more than 90 degrees .
- the connecting parts 32, 32 ' After the bending force has been removed, the connecting parts 32, 32 ', due to their material tension, move back so that there is an essentially 90 degree angle bend, as shown in FIG. 2.
- the plug 38 to which the wire end 39 is fastened, also at the same time pushes the plug-in pin 31 into the coil winding area 41, resulting in the row arrangement shown in the figure.
- the part of the coil wire 7 between its fixed wire end 39 and the body part of the coil 6 is free of prestress, so that in the operating state no force stresses occur and the resulting impairments are avoided.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT82102813T ATE21792T1 (de) | 1981-12-18 | 1982-04-02 | Relais. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3150125 | 1981-12-18 | ||
DE3150125A DE3150125C2 (de) | 1981-12-18 | 1981-12-18 | Relais |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0082238A1 EP0082238A1 (fr) | 1983-06-29 |
EP0082238B1 true EP0082238B1 (fr) | 1986-08-27 |
Family
ID=6149045
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82102813A Expired EP0082238B1 (fr) | 1981-12-18 | 1982-04-02 | Relais |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0082238B1 (fr) |
AT (1) | ATE21792T1 (fr) |
BR (1) | BR8203284A (fr) |
DE (2) | DE3150125C2 (fr) |
ES (2) | ES8401673A1 (fr) |
PT (1) | PT74690B (fr) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3338182A1 (de) | 1983-10-20 | 1985-05-02 | Siemens AG, 1000 Berlin und 8000 München | Elektromagnetische relais und verfahren zu dessen herstellung |
JPH0723882Y2 (ja) * | 1988-03-14 | 1995-05-31 | オムロン株式会社 | 電磁継電器におけるコイル接続構造 |
DE8815777U1 (fr) * | 1988-12-20 | 1990-04-26 | Stribel Gmbh, 7443 Frickenhausen, De | |
US5235301A (en) * | 1990-01-30 | 1993-08-10 | Siemens Aktiengesellschaft | Electromagnetic relay |
IL127484A (en) | 1998-12-09 | 2001-06-14 | Aprion Digital Ltd | Laser container printing method and method |
KR20210020336A (ko) * | 2019-08-14 | 2021-02-24 | 현대자동차주식회사 | 릴레이 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2992370A (en) * | 1956-09-11 | 1961-07-11 | Gen Motors Corp | Electrical coil structure |
FR1236552A (fr) * | 1959-06-08 | 1960-07-22 | Telemecanique Electrique | Perfectionnements aux relais dits débrochables |
DE2612582C3 (de) * | 1976-03-24 | 1978-11-30 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Verfahren zur Herstellung eines Spulenkörpers mit eingespritzten Anschlußstiften |
DE2737573A1 (de) * | 1977-08-17 | 1979-03-01 | Siemens Ag | Spule mit anschlusselementen, die zur zugentlastung der drahtenden abgebogen werden |
DE2835963C2 (de) * | 1978-08-17 | 1985-12-19 | Robert Bosch Gmbh, 7000 Stuttgart | Elektromagnetisches Relais |
-
1981
- 1981-12-18 DE DE3150125A patent/DE3150125C2/de not_active Expired
-
1982
- 1982-04-01 PT PT74690A patent/PT74690B/pt unknown
- 1982-04-02 AT AT82102813T patent/ATE21792T1/de active
- 1982-04-02 EP EP82102813A patent/EP0082238B1/fr not_active Expired
- 1982-04-02 DE DE8282102813T patent/DE3272826D1/de not_active Expired
- 1982-06-02 ES ES512795A patent/ES8401673A1/es not_active Expired
- 1982-06-03 BR BR8203284A patent/BR8203284A/pt not_active IP Right Cessation
-
1983
- 1983-09-01 ES ES1983274156U patent/ES274156Y/es not_active Expired
Also Published As
Publication number | Publication date |
---|---|
PT74690A (de) | 1982-05-01 |
ES274156U (es) | 1984-01-16 |
PT74690B (de) | 1983-11-08 |
DE3150125A1 (de) | 1983-07-07 |
ES274156Y (es) | 1984-08-01 |
DE3272826D1 (en) | 1986-10-02 |
ES512795A0 (es) | 1983-12-16 |
BR8203284A (pt) | 1983-12-20 |
EP0082238A1 (fr) | 1983-06-29 |
ES8401673A1 (es) | 1983-12-16 |
DE3150125C2 (de) | 1988-05-05 |
ATE21792T1 (de) | 1986-09-15 |
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Legal Events
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