EP0013355A1 - Procédé de fabrication de nappes de filage - Google Patents
Procédé de fabrication de nappes de filage Download PDFInfo
- Publication number
- EP0013355A1 EP0013355A1 EP79104995A EP79104995A EP0013355A1 EP 0013355 A1 EP0013355 A1 EP 0013355A1 EP 79104995 A EP79104995 A EP 79104995A EP 79104995 A EP79104995 A EP 79104995A EP 0013355 A1 EP0013355 A1 EP 0013355A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fleece
- stretched
- strength
- longitudinal
- tensile strength
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/105—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by needling
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/007—Addition polymers
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
Definitions
- the present invention relates to a method for producing spunbonded nonwovens from thermoplastic materials, in which the properties, especially their tear strength, are improved.
- Spunbonded nonwovens which are made up of practically endless threads made of thermoplastic materials and deposited in an approximately tangled position, have been known for some time. They are usually produced by depositing the threads immediately after spinning and after stretching them, primarily by means of air. The extent to which remnants of parallel thread bundles are present also varies with the storage method used. An ideal, completely unoriented tangle is usually not achieved, so that such nonwovens almost always have a higher tensile strength in one direction than in the direction perpendicular to them.
- DE-OS 2,639,466 describes that the properties of staple fiber nonwovens, the individual fibers of which are oriented in the transverse direction of the web, can be improved by first stretching in the longitudinal direction, then needling, then again in the longitudinal direction and finally in the transverse direction. This increases the dimensional stability and strength of these nonwovens.
- nonwovens which have a strong orientation in the upward direction due to paneling, improve the tensile strength in the longitudinal direction in that they are stretched in the longitudinal direction during needling.
- This stretching which at the same time results in an uncontrollable transverse entry, is intended to cause the fiber web, which is laid at an angle of 10-15 ° to one another in the panel, to be distorted during the first needling in such a way that the fibers are finally at an angle of 45 0 come to rest and are thus fixed.
- the present invention accordingly relates to a process for the production of spunbonded nonwovens from thermoplastic materials with improved properties, which is characterized in that spunbonded nonwovens are practically endless, approximately tangled threads which have a higher tensile strength in one direction than in the perpendicular one Rich tion and which are solidified by needling, at 85-25 ° C below the crystallite melting point, temperatures in the direction of lower tensile strength are stretched by 20-200% of the original length, with the length in the direction perpendicular thereto either being maintained or this is changed beforehand or simultaneously in the range of + 10% of the original length.
- a prerequisite for the success of the method according to the invention is that it is assumed that the fleece has been consolidated by needling. To achieve good properties, especially with higher stretching ratios, it is advisable not to choose needles that are too light.
- Nonwovens are preferred which are needled to such an extent that their increase in strength through needling is at least 50% of the optimally achievable increase in strength through needling. That is e.g. B. when using needles of the type 15x18x34 / 3 inches at about 100 punctures / cm 2 or those of the type 15x18x36 / 3 inches at 120 punctures / cm 2 . Particularly favorable results are obtained if nonwovens are used which have been processed with the needle types mentioned with about 180-200 punctures / cm 2 .
- Continuous thread fleeces of the type mentioned above usually have a lower tear strength in the transverse direction. According to the present invention, these nonwovens are stretched in the transverse direction to the extent according to the invention. B. is possible in a known stenter.
- the continuous thread fleece is brought to a certain fleece thickness by paneling before needling, it is usually the longitudinal direction which has the lower tear strength.
- the nonwoven must then be stretched in the longitudinal direction, which can be done particularly favorably, for example, by a roll stretching method known per se with a short roll gap.
- a roll stretching method known per se with a short roll gap.
- any other known longitudinal stretching method in which case the fleece has to be broken too far in order to comply with the limits according to the invention. This can be done e.g. B. in which longitudinal stretching zones are interrupted by zones in which the fleece is brought back in a cross-tensioning device to the width prescribed according to the invention, which should be within + 10% of the original width.
- the tangle of the continuous filaments is influenced in the stretching process according to the invention.
- the stretching process according to the invention has, even if it is with paneled continuous thread nonwovens is used to do nothing.
- the choice of the degree of stretching within the range according to the invention depends on the values that are to be achieved. Do you want z. B. the tensile strength in the weaker direction z. B. raise by 15 - 20% without wanting to lose longitudinal strength, a slight stretching of 20 - 30% will be advisable. The higher the degree of stretching is chosen in the weak direction, the more the tensile strength is reduced in the stronger direction, so that, for. B. with stretching by 60 - 100% in terms of tear strength, approximately isotropic nonwovens are obtained, the tensile strengths in the middle range between the original longitudinal and transverse strength. Since the lowest tear strength is decisive for the intended use, the nonwoven can be subjected to a greater load than the starting nonwoven after the treatment according to the invention.
- the method according to the invention is applicable to continuous filament nonwovens made of all thermoplastic materials such as polyamide, polyester, polyolefin. Nonwovens made from propylene homo- and copolymers and polyester are particularly preferred.
- the process according to the invention is to be explained in more detail with the aid of the present examples.
- the tensile strength and elongation at break values specified therein are determined in accordance with DIN 53857.
- the fleece thus has a transverse strength increased by 50 N while the longitudinal tensile strength remains approximately the same.
- the same fleece as described in Example 1 is introduced into a stenter and pulled off at such a speed that it is stretched 10% in the longitudinal direction in the longitudinal direction at room temperature before the side edges are grasped. Then it is stretched 20% at 130 ° C.
- the fleece obtained after stretching and cooling has the following key figures:
- a continuous filament nonwoven made of polypropylene with a basis weight of 200 g / m 2 produced by spinning and laying has only a tensile strength of 570 N and 230 N across, and the elongation at break of 90% lengthways and 135% crosswise.
- a nonwoven with 236 g / m 2 produced like the nonwoven used as the starting material, has a tensile strength along the length of 650 N and transversely of only 290 N. As well as an elongation at break along the length of 85% and transverse of 125%.
- a nonwoven fabric which is produced according to the same process as the starting nonwoven fabric, but has a basis weight of 180 g / m 2 , a longitudinal strength of 530 N and a transverse strength of 200 N, and an elongation at break of 95% and across 150%.
- the fleece described in Example 4 is stretched 60% at 140 ° C., at the same time being allowed to shrink 10% in the longitudinal direction. This gives a fleece with the following key figures:
- a nonwoven fabric which is produced by the same method as the starting nonwoven fabric, but has a basis weight of 200 g / m 2, has a tensile strength along 570 N, tensile strength across 230 N and an elongation at break along 90%, as well an elongation at break of 135%.
- a needled continuous thread fleece made of polypropylene with the following key figures. is clamped in a clamping frame without longitudinal distortion, stretched in the transverse direction by 80% at a temperature of 135 ° C in a continuous driving style. After leaving the convection oven, the fleece is removed from the stenter and wound up continuously. It owns. following key figures:
- a non-stretched nonwoven fabric with a weight per unit area of 150 g / m 2 produced by the usual spinning process has the following characteristics: If the same fleece with a basis weight of 230 g / m2 is only stretched 80% in the transverse direction at 136 ° C after it had previously been stretched in the longitudinal direction by 10% at room temperature, a fleece with the following key figures is obtained:
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Detergent Compositions (AREA)
- Peptides Or Proteins (AREA)
- Bidet-Like Cleaning Device And Other Flush Toilet Accessories (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT79104995T ATE680T1 (de) | 1979-01-11 | 1979-12-07 | Verfahren zur herstellung von spinnvliesen. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19792900888 DE2900888A1 (de) | 1979-01-11 | 1979-01-11 | Verfahren zur herstellung von spinnvliesen |
DE2900888 | 1979-01-11 | ||
DE19792924652 DE2924652A1 (de) | 1979-06-19 | 1979-06-19 | Verfahren zur herstellung von spinnvliesen |
DE2924652 | 1979-06-19 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0013355A1 true EP0013355A1 (fr) | 1980-07-23 |
EP0013355B1 EP0013355B1 (fr) | 1982-02-10 |
Family
ID=25777362
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP79104995A Expired EP0013355B1 (fr) | 1979-01-11 | 1979-12-07 | Procédé de fabrication de nappes de filage |
Country Status (20)
Country | Link |
---|---|
US (1) | US4497097A (fr) |
EP (1) | EP0013355B1 (fr) |
AR (1) | AR220806A1 (fr) |
AU (1) | AU530367B2 (fr) |
BG (1) | BG41826A3 (fr) |
BR (1) | BR8000157A (fr) |
CA (1) | CA1120244A (fr) |
DD (1) | DD148650A1 (fr) |
DE (1) | DE2962106D1 (fr) |
DK (1) | DK147487C (fr) |
FI (1) | FI63787C (fr) |
FR (1) | FR2446342A1 (fr) |
HU (1) | HU181004B (fr) |
MX (1) | MX152229A (fr) |
NO (1) | NO150725C (fr) |
PL (1) | PL120662B1 (fr) |
RO (1) | RO82802B (fr) |
SU (1) | SU974937A3 (fr) |
UA (1) | UA7726A1 (fr) |
YU (1) | YU40863B (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0156234A3 (en) * | 1984-03-17 | 1989-05-10 | Asahi Kasei Kogyo Kabushiki Kaisha | Heat-resistant non-woven fabric having a high elongation at breakage |
EP0469558A1 (fr) * | 1990-08-02 | 1992-02-05 | Hoechst Aktiengesellschaft | Matière textile emboutie et pièces moulées obtenues |
EP1233097A1 (fr) * | 2001-02-19 | 2002-08-21 | Carl Freudenberg KG | Support pour tapis touffeté et procédé de fabrication |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4937925A (en) * | 1983-04-12 | 1990-07-03 | Highland Industries, Inc. | Method for producing reinforced V-belt containing fiber-loaded non-woven fabric |
DE4115190A1 (de) * | 1991-05-10 | 1992-11-12 | Akzo Nv | Vlies aus filamenten |
AT399169B (de) * | 1993-08-19 | 1995-03-27 | Polyfelt Gmbh | Verfahren zur steuerung der anisotropie von spinnvliesen |
US5657520A (en) * | 1995-01-26 | 1997-08-19 | International Paper Company | Method for tentering hydroenhanced fabric |
US5806155A (en) * | 1995-06-07 | 1998-09-15 | International Paper Company | Apparatus and method for hydraulic finishing of continuous filament fabrics |
WO1997019213A1 (fr) * | 1995-11-17 | 1997-05-29 | International Paper Company | Amelioration de l'uniformite et des produits de tissus lyocellulaires par traitement par fluide hydraulique |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3772417A (en) * | 1970-10-28 | 1973-11-13 | C Vogt | Method for improving physical properties of spray spun fibrous sheet materials |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1134401A (en) * | 1964-11-21 | 1968-11-20 | Ici Ltd | Nonwoven fabrics and methods of, and apparatus for, making them |
DE1635634A1 (de) * | 1965-03-11 | 1970-07-16 | Klaus Sievers | Verfahren und Vorrichtung zur Herstellung von Nadelvliesen |
GB1213441A (en) * | 1968-01-04 | 1970-11-25 | Celanese Corp | Improvements in fibrous products |
US3747161A (en) * | 1971-08-20 | 1973-07-24 | Johnson & Johnson | Method for producing a rearranged fabric having improved cross-strength |
US3808639A (en) * | 1973-01-15 | 1974-05-07 | Kendall & Co | Apparatus for altering the width, weight and thickness of fabric webs |
US4154889A (en) * | 1974-08-19 | 1979-05-15 | Phillips Petroleum Company | Nonwoven fabric, method and apparatus for it's manufacture |
US4042655A (en) * | 1975-09-05 | 1977-08-16 | Phillips Petroleum Company | Method for the production of a nonwoven fabric |
DE2632875C2 (de) * | 1976-04-29 | 1982-01-14 | E.I. du Pont de Nemours and Co., 19898 Wilmington, Del. | Verfahren zur Herstellung eines genadelten Vliesstoffes aus kristallisierten Poly-(m-phenylenisophthalamid)-Fasern und daraus hergestellte genadelte, dimensionsstabile Vliesstoffe |
-
1979
- 1979-12-07 DE DE7979104995T patent/DE2962106D1/de not_active Expired
- 1979-12-07 EP EP79104995A patent/EP0013355B1/fr not_active Expired
- 1979-12-18 FI FI793962A patent/FI63787C/fi not_active IP Right Cessation
- 1979-12-20 NO NO794199A patent/NO150725C/no unknown
-
1980
- 1980-01-01 AR AR279581A patent/AR220806A1/es active
- 1980-01-03 CA CA000342963A patent/CA1120244A/fr not_active Expired
- 1980-01-03 YU YU3/80A patent/YU40863B/xx unknown
- 1980-01-03 BG BG8046155A patent/BG41826A3/xx unknown
- 1980-01-07 AU AU54378/80A patent/AU530367B2/en not_active Expired
- 1980-01-08 US US06/110,320 patent/US4497097A/en not_active Expired - Lifetime
- 1980-01-09 RO RO99827A patent/RO82802B/ro unknown
- 1980-01-10 DK DK10780A patent/DK147487C/da active
- 1980-01-10 PL PL1980221310A patent/PL120662B1/pl unknown
- 1980-01-10 MX MX180756A patent/MX152229A/es unknown
- 1980-01-10 FR FR8000491A patent/FR2446342A1/fr active Granted
- 1980-01-10 BR BR8000157A patent/BR8000157A/pt not_active IP Right Cessation
- 1980-01-10 DD DD80218393A patent/DD148650A1/de not_active IP Right Cessation
- 1980-01-10 HU HU808045A patent/HU181004B/hu unknown
- 1980-01-10 SU SU802869296A patent/SU974937A3/ru active
- 1980-01-10 UA UA2869296A patent/UA7726A1/uk unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3772417A (en) * | 1970-10-28 | 1973-11-13 | C Vogt | Method for improving physical properties of spray spun fibrous sheet materials |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0156234A3 (en) * | 1984-03-17 | 1989-05-10 | Asahi Kasei Kogyo Kabushiki Kaisha | Heat-resistant non-woven fabric having a high elongation at breakage |
EP0469558A1 (fr) * | 1990-08-02 | 1992-02-05 | Hoechst Aktiengesellschaft | Matière textile emboutie et pièces moulées obtenues |
EP1233097A1 (fr) * | 2001-02-19 | 2002-08-21 | Carl Freudenberg KG | Support pour tapis touffeté et procédé de fabrication |
US7437807B2 (en) | 2001-02-19 | 2008-10-21 | Firma Carl Freusenberg Kg | Tufted backing and method of manufacturing same |
Also Published As
Publication number | Publication date |
---|---|
SU974937A3 (ru) | 1982-11-15 |
NO794199L (no) | 1980-07-14 |
FI63787B (fi) | 1983-04-29 |
BR8000157A (pt) | 1980-10-29 |
AR220806A1 (es) | 1980-11-28 |
FI793962A (fi) | 1980-07-12 |
RO82802B (ro) | 1984-01-30 |
HU181004B (en) | 1983-05-30 |
FR2446342B1 (fr) | 1981-04-30 |
US4497097A (en) | 1985-02-05 |
BG41826A3 (en) | 1987-08-14 |
UA7726A1 (uk) | 1995-12-26 |
DD148650A1 (de) | 1981-06-03 |
CA1120244A (fr) | 1982-03-23 |
DK10780A (da) | 1980-07-12 |
AU530367B2 (en) | 1983-07-14 |
FR2446342A1 (fr) | 1980-08-08 |
NO150725C (no) | 1984-12-05 |
PL221310A1 (fr) | 1980-09-22 |
DK147487B (da) | 1984-08-27 |
AU5437880A (en) | 1980-07-17 |
RO82802A (fr) | 1984-01-14 |
DK147487C (da) | 1985-03-25 |
NO150725B (no) | 1984-08-27 |
YU40863B (en) | 1986-06-30 |
YU380A (en) | 1983-02-28 |
EP0013355B1 (fr) | 1982-02-10 |
FI63787C (fi) | 1983-08-10 |
PL120662B1 (en) | 1982-03-31 |
DE2962106D1 (en) | 1982-03-18 |
MX152229A (es) | 1985-06-12 |
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