CN201613327U - Automatic riveting machine - Google Patents
Automatic riveting machine Download PDFInfo
- Publication number
- CN201613327U CN201613327U CN2010201168238U CN201020116823U CN201613327U CN 201613327 U CN201613327 U CN 201613327U CN 2010201168238 U CN2010201168238 U CN 2010201168238U CN 201020116823 U CN201020116823 U CN 201020116823U CN 201613327 U CN201613327 U CN 201613327U
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- rivet
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- anchor clamps
- power source
- automatic riveting
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Abstract
The utility model provides an automatic riveting machine which comprises a machine tool, a manipulator, a stamping device and a blanking device, wherein a workpiece feeding device, a rivet feeding device and an automatic clamp for fixing riveted workpieces are arranged on the machine tool, and the automatic clamp is adjacent to the tail end of the workpiece feeding device; the manipulator is used for fetching and delivering the rivet to a riveting position and positioned on one side of the automatic clamp and is adjacent to the tail end of rivet feeding device; the stamping device is used for stamping and riveting and is positioned above the automatic clamp; and the blanking device is adjacent to the automatic clamp. The automatic riveting machine has the advantages of high production efficiency, safe and reliable processing process and good quality of processed products.
Description
[technical field]
The utility model relates to a kind of automated machine equipment, particularly a kind of automatic riveting installation.
[background technology]
Riveting installation has realized that mainly mechanical distortion connects, and riveted joint has that technology is simple, antidetonation, advantage such as shock-resistant and solid and reliable.Riveting installation is widely used in that auto parts and components, handware, metal and nonmetallic connector, electron trade are hollow, the riveted joint of solid rivet etc.At present, the riveting installation all rests on the manual mode substantially, in manual process, make Connection Element and be connected workpiece motion s, location by manual operations, carry, feeding style is manual, and the riveted joint mode also is manual, adopt manual operations, cooperative mechanical, hydraulic pressure or the pneumatic driving force in power aspect of drift.
In the electrical apparatus industry, great majority also all adopt manual type to carry out riveting operation, the artificial feeding of adopting in the riveted joint process, the manual mode of production, and its production efficiency is low, poor safety performance, difficult quality guarantee can't satisfy the needs of electric apparatus manufacture.Fast development along with electrical apparatus industry, the continuous decline of part manufacturing cost and the raising year by year of labor cost, the assembling that the focus of production cost compression is progressively transferred to product comes up, and the economic benefit that the raising efficiency of assembling brings is more remarkable more than reducing part manufacturing cost simply.Also begin to develop for riveting production line to high efficiency, high-quality, automation, flexibility direction.
In the prior art, the liquid crystal board wall hanging piece in the electrical apparatus industry is shown in Fig. 1 a to Fig. 1 c, and it is to be with the liquid crystal board wall hanging piece of rivet to make things convenient for user installation on wall by rivet to adopt through drifts by riveting parts 10 and rivet 20.Need artificial rivet 20 to be put into prefabricated hole 101 in the riveted joint process, because productivity ratio is low, poor safety performance, quality also are difficult to guarantee.
[utility model content]
The technical problems to be solved in the utility model is to provide a kind of automatic riveting installation, and it is low to solve the production efficiency that artificial assembling exists in the prior art, poor safety performance, the problem of difficult quality guarantee.
The utility model is by solving the problems of the technologies described above by the following technical solutions: a kind of automatic riveting installation wherein, comprises lathe, and is located at each workpiece on the lathe that described workpiece comprises: a workpiece pay-off; One rivet pay-off; One automation anchor clamps, the end of these automation anchor clamps next-door neighbour workpiece pay-off; One manipulator, this manipulator is close to the end of rivet pay-off, and is positioned at a side of automation anchor clamps; One decompressor, this decompressor be positioned at the automation anchor clamps directly over, a blanking device, this blanking device next-door neighbour automation anchor clamps.
Further, this workpiece pay-off comprises the Workpiece vibration sieve, workpiece feed appliance and the workpiece that connect successively every material-pulling device, and this workpiece is every material-pulling device next-door neighbour automation anchor clamps.
Described vibratory sieve comprises that one is fixed on the vibrating disk on the lathe, the slot type screening track that the edge of this vibrating disk sheathed spirals up, and the port of export of described screening track connects an end of described workpiece feed appliance;
The slot type rail structure that described workpiece feed appliance is a downward-sloping setting;
Describedly comprise a feed bin and a push rod with power source every material-pulling device, this feed bin comprises sloping portion and vertical part, and sloping portion connects described workpiece feed appliance, and vertically the outlet at bottom of part is between the working position and push rod of automation anchor clamps.
Further, described blanking device comprises push rod, a workpiece slide track and a magazine with power source, this push rod with power source is the push rod with power source in the described workpiece pay-off, this magazine is positioned at the below of automation anchor clamps, and this workpiece slide track is between described automation anchor clamps and magazine.
Further, this rivet pay-off comprises rivet vibratory sieve, rivet feed appliance and the rivet separated material device that connects successively, and this rivet separated material device is close to described manipulator, and is positioned at a side of automation anchor clamps.
Described rivet vibratory sieve comprises that one is fixed on the vibrating disk on the lathe, the slot type screening track that the edge of this vibrating disk sheathed spirals up, and the port of export of described screening track connects an end of described rivet feed appliance;
The straight line slot type track that described rivet feed appliance is a downward-sloping setting.
Further, described rivet separated material device comprises power source.
Further, described manipulator comprises that a horizontal power source, a vertical power source and clamp power source.
Further, described automation anchor clamps and decompressor include power source.
Further, described each power source is cylinder or hydraulic cylinder.
The utility model is realized has following advantage: by full automatic workpiece and rivet pay-off, under the percussion of the clamping of the cooperation of manipulator, automation anchor clamps and decompressor, realize rivet with by the riveted joint of riveter spare.Automatically the riveting installation had both improved production efficiency, had improved the security reliability of producing again, and quality also can be guaranteed.
[description of drawings]
In conjunction with specific embodiments the utility model is further described with reference to the accompanying drawings.
Fig. 1 a, Fig. 1 b, Fig. 1 c are the riveted joint schematic diagrames of liquid crystal board wall hanging piece in the prior art.
Fig. 2 is the stereogram of automatic riveting installation described in the utility model.
Fig. 3 is the riveting dress flow chart of automatic riveting installation described in the utility model.
[specific embodiment]
See also shown in Figure 2, the automatic riveting installation that the utility model is related, comprise lathe 1, and be located on the lathe 1: a manipulator 2, automation anchor clamps 3, a decompressor 4, a workpiece pay-off 5, a rivet pay-off 6 and a blanking device (not shown).Described workpiece pay-off 5 is used to carry by the working position of riveter spare to automation anchor clamps 3; Described rivet pay-off 6 is used to carry rivet to manipulator to grasp the position; The end of described automation anchor clamps 3 next-door neighbour's workpiece pay-offs 5 is used for fixing by riveter spare automation anchor clamps 3 (not shown) with power source; The end of described manipulator 2 next-door neighbour's rivet pay-offs 6, and be positioned at a side of automation anchor clamps 3, be used for grasping the position from manipulator and fetch and deliver rivet to the riveted joint position, this manipulator 2 comprises that a horizontal power source (not shown), a vertical power source (not shown) and clamp power source (not shown); Described decompressor 4, this decompressor 4 be positioned at automation anchor clamps 3 directly over, be used for punching press riveted joint, decompressor 4 comprises power source (not shown); Described blanking device (not shown) next-door neighbour automation anchor clamps 3.
Described workpiece pay-off 5 comprises that the Workpiece vibration sieve 51, workpiece feed appliance 52 and the workpiece that connect successively are every material-pulling device 53, vibratory sieve 51 comprises that one is fixed on the vibrating disk 511 on the lathe, the slot type screening track 512 that the edge of this vibrating disk 511 sheathed spirals up, the port of export of screening track 512 connects an end of described workpiece feed appliance 52; Workpiece feed appliance 52 is the slot type rail structure of a downward-sloping setting; Comprise a feed bin 531 and a push rod 532 with power source every material-pulling device 53, this feed bin 531 comprises sloping portion and vertical part, sloping portion connects described workpiece feed appliance 52, and vertically the outlet at bottom of part is between the working position and push rod 532 of automation anchor clamps 3.
Described rivet pay-off 6 comprises rivet vibratory sieve 61, rivet feed appliance 62 and the rivet separated material device 63 that connects successively, rivet vibratory sieve 61 comprises that one is fixed on the vibrating disk 611 on the lathe, the slot type screening track 612 that the edge of this vibrating disk 611 sheathed spirals up, the port of export of described screening track 612 connects an end of described rivet feed appliance 62; Rivet feed appliance 62 is the straight line slot type track of a downward-sloping setting; Described rivet separated material device 63 is close to described manipulator 2, and is positioned at a side of automation anchor clamps 3, and described rivet separated material device 63 also comprises power source (not shown).
Described blanking device (not shown) comprises a push rod with power source, an one workpiece slide track (not shown) and a magazine (not shown), this push rod with power source can be the push rod with power source 532 in the described workpiece pay-off 5, the also push rod with power source that can establish for other, in the present embodiment, push rod with power source 532 in push rod in the described blanking device and the described workpiece pay-off 5 is shared, this magazine (not shown) is positioned at the below of automation anchor clamps 3, and this workpiece slide track (not shown) is positioned between described automation anchor clamps 3 and the magazine (not shown).
In the present embodiment, for the structure that makes automatic riveting installation is compact more, above-mentioned each power source is a cylinder, and replacedly, power source also can be hydraulic cylinder.
Liquid crystal board wall hanging piece with electrical apparatus industry is an example, and cooperate Fig. 2 and 3 describe in detail automatic riveting installation be how with rivet on the liquid crystal board wall hanging piece.In the present embodiment, we study the automatic riveting installation of realization, under the percussion of the clamping of the cooperation of manipulator, automatic fixture and cylinder, the rivet riveting are contained on the liquid crystal board wall hanging piece.
Workflow is as follows: be placed on the vibration effect of workpiece by vibratory sieve 51 in the Workpiece vibration sieve 51, arrive the edge of vibratory sieve 51, enter the slot type screening track 512 that spirals up, by the screening of track realization to workpiece, as run into underproof workpiece, can eliminate voluntarily by screened track, do not enter subsequent processing, outlet at slot type screening track 512, the shape of being riveted as required by riveter spare is provided with the back from coming out, enter the slot type feed appliance 52 of downward-sloping setting, arrive then in the feed bin 531, carry out feeding by workpiece every the push rod 532 of material-pulling device 53, the separated material operation makes workpiece arrive the working position of automation anchor clamps 3, and 3 pairs of automation anchor clamps are fixedly clamped by riveter spare then; On the other hand, be placed on the vibration effect of rivet by vibratory sieve 61 in the rivet vibratory sieve 61, arrive the edge of vibratory sieve 61, enter the slot type screening track 612 that spirals up, by the screening of track realization to rivet, as run into underproof rivet, can eliminate voluntarily by screened track, do not enter subsequent processing, outlet at slot type screening track 612, the shape that rivet needs according to riveted joint is provided with the back from coming out, and enters the straight line feeder 62 of downward-sloping setting, arrives manipulator through rivet separated material device 63 and grasps the position.Then, manipulator 2 moves by the power source of vertical level, arrives and grasps the position, by clamping the extracting of power source realization to rivet, delivers to the riveted joint position on the automation anchor clamps 3 then; At this moment, being positioned at 4 pairs of decompressors directly over the automation anchor clamps 3 is preset in and is carried out the punching press riveted joint by riveter spare and rivet on automation anchor clamps 3 working positions; The finished product of riveted joint after finishing by in the blanking device (not shown) with workpiece pay-off 5 in shared push rod 532 be pushed to from working position along workpiece slide track (not shown) the set magazine (not shown) in automation anchor clamps 3 belows.Please emphasis with reference to figure 3, the course of work of riveting installation is carried out automatically, and by PLC controller programming Control, each working link all has sensor to detect, to guarantee each action all accurately, reliably and fast, therefore qualified reliable by the end product quality of finished product station output.
In sum, the automatic riveting installation that the utility model is realized is mainly used in the automatic riveting of part, and riveting process mainly is plastic deformation to take place and part is riveted by the stressed back of rivet.Automatically the riveting installation can be assembled together one or more parts and use the rivet rivet clasp, thus the automation of the industry of realization.The riveting installation adopts workpiece pay-off, rivet pay-off to carry out the feeding of workpiece and rivet, and automation anchor clamps fixation workpiece, manipulator grasp rivet to the riveted joint position, are riveted by the decompressor of cylinder or hydraulic cylinder then.The course of work of riveting installation can automatically be carried out by PLC controller programming Control, avoids the danger that the contingent device that is stamped is accidentally injured in the manual type process.
Automatic riveting installation of the present utility model can be with rivet by on the riveter spare, be not limited to the riveted joint of electrical apparatus industry or above-described liquid crystal board wall hanging piece, the riveted joint of described liquid crystal board wall hanging piece only is an embodiment of the present utility model, all equalizations of being done according to the utility model claim change and modify, and all should belong to covering scope of the present utility model.
Claims (10)
1. automatic riveting installation is characterized in that: comprise lathe, and be located on the lathe:
One workpiece pay-off;
One rivet pay-off;
One automation anchor clamps, the end of these automation anchor clamps next-door neighbour workpiece pay-off;
One manipulator, this manipulator is close to the end of rivet pay-off, and is positioned at a side of automation anchor clamps;
One decompressor, this decompressor be positioned at the automation anchor clamps directly over;
One blanking device, this blanking device next-door neighbour automation anchor clamps.
2. automatic riveting installation according to claim 1 is characterized in that: this workpiece pay-off comprises the Workpiece vibration sieve, workpiece feed appliance and the workpiece that connect successively every material-pulling device, and this workpiece is every material-pulling device next-door neighbour automation anchor clamps.
3. automatic riveting installation according to claim 2 is characterized in that:
Described vibratory sieve comprises that one is fixed on the vibrating disk on the lathe, the slot type screening track that the edge of this vibrating disk sheathed spirals up, and the port of export of described screening track connects an end of described workpiece feed appliance;
The slot type rail structure that described workpiece feed appliance is a downward-sloping setting;
Describedly comprise a feed bin and a push rod with power source every material-pulling device, this feed bin comprises sloping portion and vertical part, and sloping portion connects described workpiece feed appliance, and vertically the outlet at bottom of part is between the working position and push rod of automation anchor clamps.
4. automatic riveting installation according to claim 3, it is characterized in that: described blanking device comprises push rod, a workpiece slide track and a magazine with power source, this push rod with power source is the push rod with power source in the described workpiece pay-off, this magazine is positioned at the below of automation anchor clamps, and this workpiece slide track is between described automation anchor clamps and magazine.
5. automatic riveting installation according to claim 1, it is characterized in that: this rivet pay-off comprises rivet vibratory sieve, rivet feed appliance and the rivet separated material device that connects successively, this rivet separated material device is close to described manipulator, and is positioned at a side of automation anchor clamps.
6. automatic riveting installation according to claim 5 is characterized in that:
Described rivet vibratory sieve comprises that one is fixed on the vibrating disk on the lathe, the slot type screening track that the edge of this vibrating disk sheathed spirals up, and the port of export of described screening track connects an end of described rivet feed appliance;
The straight line slot type track that described rivet feed appliance is a downward-sloping setting.
7. automatic riveting installation according to claim 5, it is characterized in that: described rivet separated material device comprises power source.
8. automatic riveting installation according to claim 1 is characterized in that: described manipulator comprises that a horizontal power source, a vertical power source and clamp power source.
9. automatic riveting installation according to claim 1, it is characterized in that: described automation anchor clamps and decompressor include power source.
10. according to each the described automatic riveting installation in the claim 3,6,7,8, it is characterized in that: described power source is cylinder or hydraulic cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201168238U CN201613327U (en) | 2010-02-22 | 2010-02-22 | Automatic riveting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201168238U CN201613327U (en) | 2010-02-22 | 2010-02-22 | Automatic riveting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201613327U true CN201613327U (en) | 2010-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201168238U Expired - Fee Related CN201613327U (en) | 2010-02-22 | 2010-02-22 | Automatic riveting machine |
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