CN102610415A - Full-automatic assembly production line for wiring switch - Google Patents
Full-automatic assembly production line for wiring switch Download PDFInfo
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- CN102610415A CN102610415A CN2012100506207A CN201210050620A CN102610415A CN 102610415 A CN102610415 A CN 102610415A CN 2012100506207 A CN2012100506207 A CN 2012100506207A CN 201210050620 A CN201210050620 A CN 201210050620A CN 102610415 A CN102610415 A CN 102610415A
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Abstract
The invention discloses a full-automatic assembly production line for a wiring switch. The full-automatic assembly production line consists of a vibration material feeding disc, a transmission mechanism, a positioning mechanism, an assembly manipulator, a grease injection mechanism, a pretightening force detection mechanism, a connection detection mechanism and a vision detection system, and is provided with 13 stations and a touch control panel for controlling the production line to work. According to the full-automatic assembly production line for the wiring switch, mechanical equipment replaces the conventional manual assembly switch, so that the wiring switch is assembled and detected automatically, the design production rate of the equipment is 20 pieces per minute and 5 times of the manual assembly speed, the running efficiency of the equipment is over or equal to 95 percent, and the qualification rate of an assembled product is over or equal to 98 percent; therefore, the production efficiency is improved greatly, and the labor resources are saved; and the full-automatic assembly production line is suitable for large-batch production of wiring switches and favorable for improvement of the competitiveness of enterprises.
Description
Technical field
The present invention relates to the equipment of industrial product, specifically is a kind of full-automatic assembling line of pull-switch.
Background technology
Pull-switch is made up of following of box core, supporting slice, lug plate, contact chip, box core loam cake and button, and each accessory is installed on following of the box core successively, is one procedure, also need on lug plate, add the conduction grease in its assembling process.Traditional pull-switch mode of production is through workman's hand assembled; Each procedure carries out to several workmans by one simultaneously, and the workman that the semi-finished product after the assembling are delivered to subsequent processing assembles, but because the assembly of switch is more; All the operation completion needs more manpower; And the efficient of hand assembled is low, and the production in enormous quantities of suitable pull-switch does not influence Enterprises'Competitiveness.
Therefore, the applicant designs a kind of production equipment that can assemble pull-switch automatically, comprise on this equipment each accessory installation procedure and lug plate add the fat operation, realize the full-automatic assembling of pull-switch.
Summary of the invention
In order to address the above problem, the purpose of this invention is to provide a kind of full-automatic assembling line of pull-switch, replace traditional-handwork to accomplish the assembling of switch automatically.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of full-automatic assembling line of pull-switch; Comprise frame, on the said frame transmission mechanism is installed, the frame of said transmission mechanism both sides is provided with a plurality of vibration feed tablies that are used for feeding; The vibration feed table is provided with feeding distribution mechanism; Said transmission mechanism is made up of stepping motor, the sprocket wheel that connects motor output shaft and the driving chain that is arranged on the sprocket wheel, is fixed with anchor clamps on the said driving chain, and said anchor clamps are provided with the mounting groove that is used for position-sensing switch; The two ends of said anchor clamps are provided with the inclined-plane; Said both sides along the driving chain direction of transfer are provided with many group detent mechanisms, said detent mechanism by positioning cylinder, clamp cylinder and be installed in positioning cylinder respectively, the V-block that clamps on the cylinder forms, the opening of said V-block is relative; Said positioning cylinder, clamping cylinder are separately positioned on the both sides of driving chain; Clamping device and match with the inclined-plane of anchor clamps positions V-block at two ends, and said frame is provided with the assembly mechanical hand that multicomponent is not used to install a kind of accessory, and said assembly mechanical hand is arranged on vibration feed table one side; Said assembly mechanical hand is arranged on the detent mechanism top; Said assembly mechanical hand comprises guide rail, connect the suction nozzle that is used to draw material of evacuator, drive installation cylinder that suction nozzle moves up and down, the drive installation cylinder is along the mobile cylinder of guide rail horizontal movement, the tapping channel of the corresponding vibration of an end of said guide rail feed table, the mounting groove position of the anchor clamps behind the corresponding location of the other end of guide rail.
Preferably; Said sprocket wheel is to drive the gear of making one-directional rotation by unilateral bearing, when equipment stops, and the situation that sprocket wheel can not occur reversing; Chain in the middle of when the two adjacent groups anchor clamps are located is in lax state; The vibration that produces when reducing clamp and decontroling improves locating accuracy to the influence of board, also prolongs the useful life of equipment simultaneously.
As the further improvement of technique scheme, the mounting groove position of corresponding anchor clamps is provided with little briquetting on the V-type briquetting of said clamping cylinder, and said little briquetting is movably arranged on the V-type briquetting through the compression spring.Little briquetting is used to compress following of the box core that is positioned on the mounting groove, improves locating accuracy.
Further; Also be provided with fat injecting mechanism on the said frame; Said fat injecting mechanism is arranged on the detent mechanism top; Said fat injecting mechanism comprise grease tube, the driven plunger of the band piston of splendid attire grease pressure fat cylinder, be arranged on adding the fat sheet, driving add that the fat sheet seesaws add the fat cylinder, be arranged on the greasing pin that adds fat sheet moving line top, drive the greasing cylinder that the greasing pin moves up and down of grease tube below outlet; The said fat sheet that adds is provided with the fat hole, and the aperture in the said fat hole that falls is greater than the diameter of greasing pin, said add the fat hole that falls when the fat sheet moves to the forefront be positioned at the greasing pin under.Fat injecting mechanism can be that the lug plate of switch adds grease automatically, and each amount of adding is fixed as the volume in fat hole, too much and wasting situation can not occur adding.
As the further improvement of technique scheme, the upper and lower side in the said fat hole that falls be provided with around fall the fat hole and with add the rubber ring that the fat sheet contacts, add fat sheet below and be provided with grease and reclaim box.Under adding the driving that the fat sheet adding the fat cylinder during motion; Rubber ring can scrape adding grease unnecessary on the fat sheet, and grease reclaims box the grease that scrapes is collected recovery, has both guaranteed that each grease that adds is a quantitative values; The grease that reclaims simultaneously can Recycling; Can not cause the waste of grease, conservation reduces production costs.
As the further improvement of technique scheme, also be provided with swage set piece on the cutting somebody's hair of said greasing cylinder, said swage set piece is provided with guide groove, and swage set piece is movably arranged on the greasing cylinder through the bolt that passes guide groove.Swage set piece is used for when adding grease, compressing that lug plate positions and when the greasing pin rises, compress lug plate makes it not follow the rising of greasing pin; Swage set piece is followed the motion of cutting somebody's hair of greasing cylinder, and swage set piece also can relative cutting somebody's hair of greasing cylinder move up and down in the scope of guide groove.The lower end of swage set piece is lower than the lower end of greasing pin before adding fat, and when greasing air cylinder driven greasing pin descended, swage set piece descended simultaneously, and contacts with lug plate earlier, and lug plate is compressed, and makes things convenient for the greasing pin to add grease; Finish greasing air cylinder driven greasing pin when rising when adding fat, and swage set piece continues to compress lug plate under the effect of gravity, wait the greasing pin to break away from lug plate fully after, swage set piece is just followed to rise under the effect of cutting somebody's hair and is got back to the origin-location.
Further; Also be provided with pretightning force testing agency on the said frame; Said pretightning force testing agency comprises the support that is arranged on the detent mechanism top; Said support is provided with maximum pretightning force and detects cylinder and minimum pretightning force cylinder; The position of the switch on said maximum, the corresponding anchor clamps in minimum pretightning force cylinder below is respectively arranged with by detection head maximum, minimum pretightning force air cylinder driven, and the route that said detection head descends is provided with the correlation Fibre Optical Sensor, and said correlation Fibre Optical Sensor connects the PLC control circuit.Whether whether pretightning force testing agency is used for sense switch has the elastic force of neglected loading contact chip and supporting slice suitable, guarantees the quality of product; Its testing process is: when anchor clamps are positioned at pretightning force testing agency below; Maximum pretightning force detects cylinder and drives the button (pressure of cylinder is by the control of precision pressure adjuster valve) that detection head compresses switch downwards; If distortion of the supporting slice of box core or support force are excessive; Button causes when can not commutate; Detection head can not arrive the height of appointment, and the correlation Fibre Optical Sensor arrives PLC through the change-detection of luminous flux to the box core unusually and with information feedback, and then sensor is normal to button if detection head can commutate button smoothly; In like manner; After maximum pretightning force detected the cylinder execution, minimum pretightning force detected the air cylinder driven detection head to push button (pressure of cylinder is by the control of precision pressure adjuster valve), if distortion of the supporting slice of box core or support force are too small; When causing the button switching-over; Detection head has surpassed the height of appointment, and the correlation Fibre Optical Sensor arrives PLC through the change-detection of luminous flux to the box core unusually and with information feedback, and then sensor is normal to button if detection head can not commutate button.
Further; Also be provided with conduction detection mechanism on the said frame; Said conduction detection mechanism comprises the detection cylinder that is arranged on the detent mechanism top; Cutting somebody's hair of said detection cylinder below upward is equipped with two detection contact that moved up and down by the detection air cylinder driven through insulation board, the current-carrying part of switch ends on the corresponding anchor clamps of said detection contact difference, and said detection contact is connected with power supply.Conduction detection mechanism is used for the quality whether sense switch Short Item and its ducting capacity occur; After detent mechanism is with the anchor clamps location; Detect cylinder and drive the lug plate of contact-making switch and supporting slice and the energising respectively downwards of two detection contact, then the box core is normal if connect, otherwise then unusual.
Further; Also be provided with at least one group of vision detection system on the said frame; Said vision detection system comprise the anchor clamps top that is arranged on behind the location camera, be arranged on light shield around the camera, be arranged on the anchor clamps top and towards the light source of anchor clamps irradiation, connect the computer that the camera output is used for the image that camera is taken is carried out analyzing and processing, the output of said computer is connected with warning device and/or discharger automatically.The camera of vision inspection apparatus is taken the product on the production line for image and is transferred on the computer; Through comparing with input data on computers; Judge whether product occurs that contact chip is instead adorned, button anti-dress, supporting slice or lug plate distortion or defectives such as anti-dress, the discontented mould of working of plastics; If be judged as qualified product; Then product continues transported to subsequent processing, if be judged as defective defective item, then reported to the police by the computer control warning device or controls automatic discharger product is discharged production line.Being provided with of vision detection system saved the step of sampling observation product, and can guarantee that product percent of pass that this production line produces is more than or equal to 98%.
Further, also be provided with the touch colored control panel that is used to control production line on the said frame, intuitively easy-to-use, be convenient to the course of work that people control production line.
The invention has the beneficial effects as follows: the full-automatic assembling line of a kind of pull-switch of the present invention adopts plant equipment to replace the traditional-handwork assembled switch; Realize the automation assembling and the detection of pull-switch; The Equipment Design throughput rate can reach 20/minute, is 5 times of artificial assembling speed, and the operational efficiency of equipment is more than or equal to 95%; The product percent of pass of assembling is more than or equal to 98%; Improve production efficiency greatly, saved human resources, be applicable to the production in enormous quantities of pull-switch, helped improving Enterprises'Competitiveness.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a complete machine sketch map of the present invention;
Fig. 2 is the structural representation of transmission mechanism of the present invention;
Fig. 3 is the structural representation of anchor clamps of the present invention;
Fig. 4 is the structural representation of detent mechanism of the present invention;
Fig. 5 is the structural representation of assembly mechanical hand of the present invention;
Fig. 6 is two (not having dust cover) of the structural representation of assembly mechanical hand;
Fig. 7 is the enlarged diagram at A place among Fig. 6;
Fig. 8 is the structural representation of fat injecting mechanism of the present invention;
Fig. 9 is the cutaway view of fat injecting mechanism;
Figure 10 is the structural representation that adds fat sheet and fixed mount of fat injecting mechanism;
Figure 11 is the vertical view that adds the fat sheet of fat injecting mechanism
Figure 12 is the structural representation of pretightning force of the present invention testing agency;
Figure 13 is the structural representation of conduction detection of the present invention mechanism;
Figure 14 is the structural representation of vision detection system of the present invention;
Figure 15 is the theory diagram of vision detection system.
Drawing reference numeral explanation: 1, frame, 2, the vibration feed table, 3, assembly mechanical hand, 9, control panel, 11, stepping motor, 12, sprocket wheel, 13, driving chain, 14, anchor clamps; 140, mounting groove, 141, convexity, 142, the inclined-plane, 21, positioning cylinder, 22, clamp cylinder, 23, the V-type briquetting, 24, the V-type briquetting; 25, little briquetting, 26, the compression spring, 31, guide rail, 32, move cylinder, 33, cylinder is installed, 34, suction nozzle, 35, stage clip; 36, briquetting, 37, dust cover, 38, buffer, 41, the grease tube, 42, piston, 43, press the fat cylinder, 44, add the fat sheet; 440, the fat hole that falls, 45, add the fat cylinder, 46, the greasing pin, 47, the greasing cylinder, 48, rubber ring, 49, rubber ring, 50, grease reclaims box; 51, swage set piece, 511, guide groove, 512, guide groove, 513, guide groove, 61, support, 62, maximum pretightning force cylinder, 63, minimum pretightning force cylinder; 64, detection head, 65, detection head, 66, the correlation Fibre Optical Sensor, 67, the correlation Fibre Optical Sensor, 71, detect cylinder, 72, insulation board, 73, detection contact; 74, detection contact, 81, camera, 82, light shield, 83, light source, 84, computer, 85, warning device, 86, discharger automatically.
Embodiment
With reference to Fig. 1; The invention provides a kind of full-automatic assembling line of pull-switch, form, have 13 stations by the vibration feed table 2, feeding distribution mechanism, transmission mechanism, detent mechanism, assembly mechanical hand 3, fat injecting mechanism, pretightning force testing agency, conduction detection mechanism, the vision detection system that are installed on the frame 1; Wherein all be provided with detent mechanism on each station; The quantity of assembly mechanical hand 3 in the present embodiment, has 5 assembly mechanical hands 3 altogether by the number decision of switch fitting; After fat injecting mechanism is positioned at the assembly mechanical hand 3 of installation connection sheet; The rear that pretightning force testing agency, conduction detection mechanism, vision detection system are in production line respectively is used for product is detected, and in addition, also is provided with the touch colored control panel 9 that is used to control production line work on the frame 1.
With reference to Fig. 2 to Fig. 4; Said transmission mechanism is made up of stepping motor 11, the sprocket wheel 12 that connects motor 11 output shafts and the driving chain 13 that is arranged on the sprocket wheel 12, and is preferred, and said sprocket wheel 12 is for being driven the gear of making one-directional rotation by unilateral bearing; Be fixed with anchor clamps 14 on the driving chain 13; Anchor clamps 14 are provided with the mounting groove 140 that is used for position-sensing switch, and mounting groove 140 inwalls are provided with the convexity 141 that is used for clamping switch, and the two ends of anchor clamps 140 are provided with inclined-plane 142.The both sides of driving chain 13 direction of transfers are provided with many group detent mechanisms.Detent mechanism by positioning cylinder 21, clamp cylinder 22 and be installed in positioning cylinder 21 respectively, the V- block 23,24 that clamps on the cylinder 22 forms; The opening of said V- block 23,24 is relative; Positioning cylinder 21, clamp the both sides that cylinder 22 is separately positioned on driving chain 13, clamping device 14 and match with the inclined-plane 142 of anchor clamps 14 positions at two ends for V-block 23,24.Further; Mounting groove 140 positions of corresponding anchor clamps 14 are provided with little briquetting 25 on the V-type briquetting 24 of clamping cylinder 22; Said little briquetting 25 is movably arranged on the V-type briquetting 24 through compression spring 26, and little briquetting 25 is used to compress following of the box core that is positioned on the mounting groove 140, improves locating accuracy.
With reference to Fig. 5 to Fig. 7; Said machine 1 is provided with several the assembly mechanical hands 3 that are used for installing various accessories; A kind of accessory of each assembly mechanical hand 3 corresponding installation, assembly mechanical hand 3 is arranged on vibration feed table 2 one sides, and assembly mechanical hand 3 is arranged on the detent mechanism top.Said assembly mechanical hand 3 comprises guide rail 31, connect the suction nozzle 34 that is used to draw material of evacuator, drive installation cylinder 33 that suction nozzle 34 moves up and down, drive installation cylinder 33 is along the mobile cylinder 32 of guide rail 31 horizontal movements; The tapping channel of the corresponding vibration of one end of guide rail 31 feed table 2 also is provided with buffer 38; Mounting groove 140 positions of the anchor clamps 14 behind the corresponding location of the other end of guide rail 31; Suction nozzle 34 utilizes the vacsorb material from the tapping channel of vibration feed table 2; And be transported to anchor clamps 14 tops along guide rail 31 by mobile cylinder 32; 34 times general who has surrendered's materials of cylinder 33 driving suction nozzles are installed are installed in the mounting groove 140 of anchor clamps 14, suction nozzle 34 is decontroled vacuum and is risen.Further, suction nozzle 34 is connected with the elasticity of cutting somebody's hair that cylinder 33 is installed through stage clip 35, and said suction nozzle 34 next doors are provided with and are used for decontroling the briquetting 36 that compresses material when vacuum rises at suction nozzle 34.Also be provided with dust cover 37 on the assembly mechanical hand 3.
With reference to Fig. 8 to Figure 11; Said fat injecting mechanism comprise grease tube 41, the driven plunger 42 of the band piston 42 of splendid attire grease pressure fat cylinder 43, be arranged on adding fat sheet 44, driving add that fat sheet 44 seesaws add fat cylinder 45, be arranged on the greasing pin 46 that adds fat sheet 44 moving lines top, drive the greasing cylinder 47 that greasing pin 46 moves up and down of grease tube 41 belows outlet; The said fat sheet 44 that adds is provided with fat hole 440; The aperture in the said fat hole 440 that falls is greater than the diameter of greasing pin 46, said add the fat hole 440 that falls when fat sheet 44 moves to the forefront be positioned at greasing pin 46 under.Further, the upper and lower side in the said fat hole 440 that falls be provided with around fall fat hole 440 and with add the rubber ring 48,49 that fat sheet 44 contacts, add fat sheet 44 belows and be provided with grease and reclaim box 50.Further, also be provided with swage set piece 51 on the cutting somebody's hair of said greasing cylinder 47, said swage set piece 51 is provided with guide groove 511,512,513, and swage set piece 51 is movably arranged on the greasing cylinder 47 through the bolt that passes guide groove.Fat injecting mechanism can be that the lug plate of switch adds grease automatically, and each amount of adding is fixed as the volume in fat hole, and the grease that has more is recycled, and too much and wasting situation can not occur adding.
With reference to Figure 12; Also be provided with pretightning force testing agency on the frame 1; Pretightning force testing agency comprises the support 61 that is arranged on the detent mechanism top; Said support 61 is provided with maximum pretightning force and detects cylinder 62 and minimum pretightning force cylinder 63; The position of the switch on said maximum, the corresponding anchor clamps 14 in minimum pretightning force cylinder 62,63 belows is respectively arranged with the detection head 64,65 that is driven by maximum, minimum pretightning force cylinder 62,63, and the route that said detection head 64,65 descends is provided with correlation Fibre Optical Sensor 66,67, and said correlation Fibre Optical Sensor 66,67 connects the PLC control circuit.Whether whether pretightning force testing agency is used for sense switch has the elastic force of neglected loading contact chip and supporting slice suitable, guarantees the quality of product.
With reference to Figure 13; Also be provided with conduction detection mechanism on the said frame 1; Said conduction detection mechanism comprises the detection cylinder 71 that is arranged on the detent mechanism top; Cutting somebody's hair of said detection cylinder 71 belows upward is equipped with two detection contact 73,74 that moved up and down by 71 drivings of detection cylinder through insulation board 72, the current-carrying part of switch ends on the corresponding anchor clamps 14 of said detection contact 73,74 difference, and said detection contact 73,74 is connected with power supply.Conduction detection mechanism is used for the quality whether sense switch Short Item and its ducting capacity occur; After detent mechanism is with anchor clamps 14 location; Detect cylinder 71 and drive two detection contact 73,74 lug plate of contact-making switch and supporting slice and energising respectively downwards; Then the box core is normal if connect, otherwise then unusual.
With reference to Figure 14,15; Also be provided with at least one group vision detection system on the said frame 1; Said vision detection system comprises the camera 81 that is arranged on anchor clamps 14 tops behind the location, be arranged on light shield 82 around the camera 81, be arranged on anchor clamps 14 tops and towards the light source 83 of anchor clamps 14 irradiations, connect the computer 84 that camera 81 outputs are used for the image that camera 81 is taken is carried out analyzing and processing; The output of said computer 84 is connected with warning device 85 and/or automatic discharger 86; Warning device 85 can be flashing lamp or buzzer, and discharger 86 can be for being cut somebody's hair by the electric cylinder and the cylinder of computer 84 controls automatically.The camera 81 of vision inspection apparatus is taken the product on the production line for image and is transferred on the computer 84; Through comparing with the data of input on computer 84; Judge whether product occurs that contact chip is instead adorned, button anti-dress, supporting slice or lug plate distortion or defectives such as anti-dress, the discontented mould of working of plastics; If be judged as qualified product; Then product continues transported to subsequent processing, if be judged as defective defective item, then reported to the police by computer 84 control warning devices 85 or controls automatic discharger 86 product is discharged production line.Being provided with of vision detection system saved the step of sampling observation product, and can guarantee that product percent of pass that this production line produces is more than or equal to 98%.
The full-automatic assembling line of pull-switch of the present invention adopts vibrating disk feeding 2; Stepping motor 11 drives driving chain 13 transmissions; Assembly mechanical hand 3 adopts the form of vacsorb to assemble, and has functions such as lacking material detection, pretightning force detection, conduction detection and vision system detection, and the control aspect is controlled by PLC; Operation interface is the color touch screen, and is intuitively easy-to-use.The operation principle of complete machine and motion flow: complete machine by on expect that discharging always has 13 work stations; PLC control step motor moves a station; And by electric eye detect put in place after; The detent mechanism of each station positions the anchor clamps on the driving chain 13 14, and first station carries out feeding by box core following vibration feed table 2 and feeding distribution mechanism thereof to following of box core, meanwhile; Remembering the place station when the actuator of other station at PLC has when expecting just to work, and does not expect that then the executive component of corresponding station is not worked if having.In order to improve the operating efficiency of complete machine; All actuators all work under hands-off situation simultaneously; For example: in the process of driving chain 13 transmissions; All assembly mechanical hands 3 are drawn corresponding material respectively, and take the station top of appointment to, treat just execution installation instruction of anchor clamps 14 location completion.The assembling sequence of switch on streamline is: the vibrating disk feeding; Feeding distribution mechanism is pushed into following of box core on the anchor clamps 14 → the vibrating disk feeding; Assembly mechanical hand 3 is installed to the supporting slice on the feeding distribution mechanism on following of the box core of place anchor clamps 14 → the vibrating disk feeding; Assembly mechanical hand 3 is installed to the lug plate on the feeding distribution mechanism on following of the box core of place anchor clamps 14 → and fat injecting mechanism is added on a small amount of grease on the contact of lug plate → the vibrating disk feeding; Assembly mechanical hand 3 is installed to the contact chip on the feeding distribution mechanism on following of the box core of place anchor clamps 14 → the vibrating disk feeding; Assembly mechanical hand 3 is installed to the box core loam cake on the feeding distribution mechanism on following of the box core of place anchor clamps 14 → detect contact chip whether to install correctly → the vibrating disk feeding, assembly mechanical hand 3 is installed to the button that adds lubricating oil on the feeding distribution mechanism automatically on the box core that belongs to anchor clamps 14 and covers → pretightning force of sense switch unusually → conducting of sense switch unusually → overall appearance → discharging of vision-based detection switch.
The full-automatic assembling line of a kind of pull-switch of the present invention adopts plant equipment to replace the traditional-handwork assembled switch, realizes the automation assembling and the detection of pull-switch, and the Equipment Design throughput rate can reach 20/minute; Be 5 times of artificial assembling speed; The operational efficiency of equipment is more than or equal to 95%, and the product percent of pass of assembling has improved production efficiency greatly, saved human resources more than or equal to 98%; Be applicable to the production in enormous quantities of pull-switch, help improving Enterprises'Competitiveness.
The above is merely preferential execution mode of the present invention, as long as realize that with basic identical means the technical scheme of the object of the invention all belongs within protection scope of the present invention.
Claims (10)
1. the full-automatic assembling line of a pull-switch; Comprise frame (1); Said frame is equipped with transmission mechanism on (1); The frame (1) of said transmission mechanism both sides is provided with a plurality of vibration feed tablies (2) that are used for feeding; Vibration feed table (2) is provided with feeding distribution mechanism; It is characterized in that: said transmission mechanism is made up of stepping motor (11), the sprocket wheel (12) that connects motor output shaft and the driving chain (13) that is arranged on the sprocket wheel (12); Be fixed with anchor clamps (14) on the said driving chain (13); Said anchor clamps (14) are provided with the mounting groove (140) that is used for position-sensing switch, and the two ends of said anchor clamps (14) are provided with inclined-plane (142), and said both sides along driving chain (13) direction of transfer are provided with many group detent mechanisms; Said detent mechanism by positioning cylinder (21), clamp cylinder (22) and form with the V-block (23,24) that is installed in respectively on positioning cylinder (21), the clamping cylinder (22); The opening of said V-block (23,24) is relative, said positioning cylinder (21), clamps the both sides that cylinder (22) is separately positioned on driving chain (13), and V-block (23,24) clamping devices at two ends (14) and match with the inclined-plane (142) of anchor clamps (14) position; Said frame (1) is provided with the assembly mechanical hand (3) that multicomponent is not used to install a kind of accessory; Said assembly mechanical hand (3) is arranged on vibration feed table (2) one sides, and said assembly mechanical hand (3) is arranged on the detent mechanism top, and said assembly mechanical hand (3) comprises guide rail (31), connect the suction nozzle that is used to draw material (34) of evacuator, drive installation cylinder (33) that suction nozzle (34) moves up and down, drive installation cylinder (33) is along the mobile cylinder (32) of guide rail (31) horizontal movement; The tapping channel of one end of said guide rail (31) corresponding vibration feed table (2), mounting groove (140) position of the anchor clamps (14) behind the corresponding location of the other end of guide rail (31).
2. the full-automatic assembling line of a kind of pull-switch according to claim 1 is characterized in that: said sprocket wheel (12) is for being driven the gear of making one-directional rotation by unilateral bearing.
3. the full-automatic assembling line of a kind of pull-switch according to claim 1; It is characterized in that: mounting groove (140) position that the V-type briquetting (24) of said clamping cylinder (22) is gone up corresponding anchor clamps (14) is provided with little briquetting (25), and said little briquetting (25) is movably arranged on the V-type briquetting (24) through compression spring (26).
4. the full-automatic assembling line of a kind of pull-switch according to claim 1; It is characterized in that: said frame (1) is provided with fat injecting mechanism; Said fat injecting mechanism is arranged on the detent mechanism top; Said fat injecting mechanism comprise grease tube (41), the driven plunger (42) of the band piston (42) of splendid attire grease pressure fat cylinder (43), be arranged on adding fat sheet (44), driving add that fat sheet (44) seesaws add fat cylinder (45), be arranged on the greasing pin (46) that adds fat sheet (44) moving line top, drive the greasing cylinder (47) that greasing pin (46) moves up and down of grease tube (43) below outlet; The said fat sheet (44) that adds is provided with fat hole (440); The aperture in the said fat hole (440) that falls is greater than the diameter of greasing pin (46), said add fat sheet (44) fall when moving to the forefront fat hole (440) be positioned at greasing pin (46) under.
5. the full-automatic assembling line of a kind of pull-switch according to claim 4; It is characterized in that: the upper and lower side in the said fat hole (440) that falls be provided with around fall fat hole (440) and with add the rubber ring (48,49) that fat sheet (44) contacts, add fat sheet (44) below and be provided with grease and reclaim box (50).
6. the full-automatic assembling line of a kind of pull-switch according to claim 4; It is characterized in that: also be provided with swage set piece (51) on the cutting somebody's hair of said greasing cylinder (47); Said swage set piece (51) is provided with guide groove (511,512,513), and swage set piece (51) is movably arranged on the greasing cylinder (47) through the bolt that passes guide groove (511,512,513).
7. the full-automatic assembling line of a kind of pull-switch according to claim 1; It is characterized in that: said frame also is provided with pretightning force testing agency on (1); Said pretightning force testing agency comprises the support (61) that is arranged on the detent mechanism top; Said support (61) is provided with maximum pretightning force and detects cylinder (62) and minimum pretightning force cylinder (63); The position of the switch on said maximum, minimum pretightning force cylinder (62,63) the corresponding anchor clamps in below (14) is respectively arranged with by detection head (64,65) maximum, that minimum pretightning force cylinder (62,63) drives; The route that said detection head (64,65) descends is provided with correlation Fibre Optical Sensor (66,67), and said correlation Fibre Optical Sensor (66,67) connects the PLC control circuit.
8. the full-automatic assembling line of a kind of pull-switch according to claim 1; It is characterized in that: said frame also is provided with conduction detection mechanism on (1); Said conduction detection mechanism comprises the detection cylinder (71) that is arranged on the detent mechanism top; Cutting somebody's hair of said detection cylinder (71) below upward is equipped with two by detecting the detection contact (73,74) that cylinder (71) driving moves up and down through insulation board (72); Said detection contact (73,74) the corresponding anchor clamps of difference (14) are gone up the current-carrying part of switch ends, and said detection contact (73,74) is connected with power supply.
9. the full-automatic assembling line of a kind of pull-switch according to claim 1; It is characterized in that: said frame also is provided with at least one group of vision detection system on (1); Said vision detection system comprise anchor clamps (14) top that is arranged on behind the location camera (81), be arranged on all around light shield (82) of camera (81), be arranged on anchor clamps (14) top and towards the light source (83) of anchor clamps (14) irradiation, connect the computer (84) that camera (81) output is used for the image that camera (81) is taken is carried out analyzing and processing, the output of said computer (84) is connected with warning device (85) and/or discharger (86) automatically.
10. the full-automatic assembling line of a kind of pull-switch according to claim 1 is characterized in that: also be provided with the touch control panel (9) that is used to control production line on the said frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210050620.7A CN102610415B (en) | 2012-02-29 | 2012-02-29 | Full-automatic assembly production line for wiring switch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210050620.7A CN102610415B (en) | 2012-02-29 | 2012-02-29 | Full-automatic assembly production line for wiring switch |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102610415A true CN102610415A (en) | 2012-07-25 |
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Cited By (9)
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| CN103901861A (en) * | 2014-04-09 | 2014-07-02 | 广东伯朗特智能装备股份有限公司 | Control method for servo control mechanical arm and visual inspection production line and mechanical arm |
| CN103909412A (en) * | 2014-03-19 | 2014-07-09 | 宁波市全盛壳体有限公司 | Automatic button mounting machine for ammeter shell |
| CN107253050A (en) * | 2017-08-10 | 2017-10-17 | 苏州市全力自动化科技有限公司 | Big rocker type switch automatically assembles detection operating physical force test machine and its production technology |
| CN107993866A (en) * | 2017-12-29 | 2018-05-04 | 吉安市井开区吉军科技有限公司 | A kind of rotary switch assembly method |
| CN108010771A (en) * | 2017-12-29 | 2018-05-08 | 吉安市井开区吉军科技有限公司 | A kind of rotary switch General assembling equipment |
| CN108080949A (en) * | 2017-12-21 | 2018-05-29 | 厦门讯诺自动化科技有限公司 | A kind of automatic assembly line of bubbler |
| CN108750554A (en) * | 2018-06-05 | 2018-11-06 | 美视伊汽车镜控（苏州）有限公司 | A kind of novel energy-saving high-efficiency selfoiling system |
| CN109238692A (en) * | 2018-10-12 | 2019-01-18 | 哈尔滨理工大学 | Gear shaft tooth accuracy automatic detection device |
| CN113579670A (en) * | 2021-07-12 | 2021-11-02 | 江门市高翔电气智能化有限公司 | Binding post equipment detects automatic assembly device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103909412A (en) * | 2014-03-19 | 2014-07-09 | 宁波市全盛壳体有限公司 | Automatic button mounting machine for ammeter shell |
| CN103909412B (en) * | 2014-03-19 | 2016-04-06 | 宁波市全盛壳体有限公司 | A kind of electric meter case fills button machine automatically |
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| CN107993866A (en) * | 2017-12-29 | 2018-05-04 | 吉安市井开区吉军科技有限公司 | A kind of rotary switch assembly method |
| CN108010771A (en) * | 2017-12-29 | 2018-05-08 | 吉安市井开区吉军科技有限公司 | A kind of rotary switch General assembling equipment |
| CN108750554A (en) * | 2018-06-05 | 2018-11-06 | 美视伊汽车镜控（苏州）有限公司 | A kind of novel energy-saving high-efficiency selfoiling system |
| CN109238692A (en) * | 2018-10-12 | 2019-01-18 | 哈尔滨理工大学 | Gear shaft tooth accuracy automatic detection device |
| CN113579670A (en) * | 2021-07-12 | 2021-11-02 | 江门市高翔电气智能化有限公司 | Binding post equipment detects automatic assembly device |
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Address after: 529080 Guangdong Province, Jiangmen Jianghai Jinxi Road No. 2 Building 1 (by 01) Patentee after: JIANGMEN TOP ELECTRIC INTELLIGENCE CO., LTD. Address before: 529080 Guangdong Province, Jiangmen City Jianghai off even the sea Xinsha Mei Industrial Zone Patentee before: Jiangmen Top Automation Technology Co., Ltd. |