CN102610415B - Full-automatic assembly production line for wiring switch - Google Patents
Full-automatic assembly production line for wiring switch Download PDFInfo
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- CN102610415B CN102610415B CN201210050620.7A CN201210050620A CN102610415B CN 102610415 B CN102610415 B CN 102610415B CN 201210050620 A CN201210050620 A CN 201210050620A CN 102610415 B CN102610415 B CN 102610415B
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Abstract
The invention discloses a full-automatic assembly production line for a wiring switch. The full-automatic assembly production line consists of a vibration material feeding disc, a transmission mechanism, a positioning mechanism, an assembly manipulator, a grease injection mechanism, a pretightening force detection mechanism, a connection detection mechanism and a vision detection system, and is provided with 13 stations and a touch control panel for controlling the production line to work. According to the full-automatic assembly production line for the wiring switch, mechanical equipment replaces the conventional manual assembly switch, so that the wiring switch is assembled and detected automatically, the design production rate of the equipment is 20 pieces per minute and 5 times of the manual assembly speed, the running efficiency of the equipment is over or equal to 95 percent, and the qualification rate of an assembled product is over or equal to 98 percent; therefore, the production efficiency is improved greatly, and the labor resources are saved; and the full-automatic assembly production line is suitable for large-batch production of wiring switches and favorable for improvement of the competitiveness of enterprises.
Description
Technical field
The present invention relates to the equipment of industrial product, specifically a kind of full-automatic assembling line of pull-switch.
Background technology
Pull-switch is made up of lower of box core, supporting slice, lug plate, contact chip, box core upper cover and button, and it is upper that each accessory is installed to lower of box core successively, is a procedure, also need on lug plate, add conduction grease in its assembling process.Traditional pull-switch mode of production is by workman's hand assembled, each procedure carries out to several workmans by one simultaneously, the workman that semi-finished product after assembling are delivered to subsequent processing assembles, but because the assembly of switch is more, all operation completes needs more manpower, and the efficiency of hand assembled is low, be not suitable for the production in enormous quantities of pull-switch, affect the competitiveness of enterprise.
Therefore, applicant designs a kind of production equipment that can automatic mounting connects wiretap, and what on this equipment, comprise the installation procedure of each accessory and lug plate adds fat operation, realizes the full-automatic assembling of pull-switch.
Summary of the invention
In order to address the above problem, the object of this invention is to provide a kind of full-automatic assembling line of pull-switch, replace traditional-handwork automatically to complete the assembling of switch.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of full-automatic assembling line of pull-switch, comprise frame, in described frame, transmission mechanism is installed, in the frame of described transmission mechanism both sides, be provided with multiple vibration feeding discs for feeding, on vibration feeding disc, be provided with feeding distribution mechanism, described transmission mechanism is by stepping motor, connect the sprocket wheel of motor output shaft and be arranged on the driving chain composition on sprocket wheel, on described driving chain, be fixed with fixture, on described fixture, be provided with the mounting groove for position-sensing switch, the two ends of described fixture are provided with inclined-plane, the described both sides along driving chain direction of transfer are provided with many group detent mechanisms, described detent mechanism is by positioning cylinder, clamping cylinder and be arranged on respectively positioning cylinder, V-block composition on clamping cylinder, the opening of described V-block is relative, described positioning cylinder, clamping cylinder is separately positioned on the both sides of driving chain, V-block matches and positions at two ends clamping device and with the inclined-plane of fixture, in described frame, be provided with multicomponent not for a kind of assembly mechanical hand of accessory is installed, described assembly mechanical hand is arranged on vibration feeding disc one side, described assembly mechanical hand is arranged on detent mechanism top, described assembly mechanical hand comprises guide rail, connect the suction nozzle for absorbing material of evacuator, the installation cylinder that drives suction nozzle to move up and down, drive installation cylinder is along the mobile cylinder of guide rail horizontal movement, the tapping channel of the corresponding vibration feeding disc in one end of described guide rail, the mounting groove position of the fixture behind the corresponding location of the other end of guide rail.
Preferably, described sprocket wheel is to drive by unilateral bearing the gear of making one-directional rotation, in the time that equipment stops, sprocket wheel there will not be the situation of reversion, chain in the middle of in the time that two adjacent groups fixture is located is in lax state, the impact of the vibration producing when reducing clamp and decontroling on board, improves the precision of location, the also useful life of extension device while.
As the further improvement of technique scheme, on the V-type briquetting of described clamping cylinder, the mounting groove position of corresponding fixture is provided with little briquetting, and described little briquetting is movably arranged on V-type briquetting by Compress Spring.Little briquetting, for compressing lower of the box core being positioned on mounting groove, improves the precision of location.
Further, in described frame, be also provided with fat injecting mechanism, described fat injecting mechanism is arranged on detent mechanism top, described fat injecting mechanism comprises the grease cylinder with piston of splendid attire grease, the pressure fat cylinder of driven plunger, what be arranged on the below outlet of grease cylinder adds fat sheet, what driving added that fat sheet seesaws adds fat cylinder, be arranged on the greasing pin that adds fat sheet moving line top, the greasing cylinder that drives greasing pin to move up and down, described adding is provided with fat hole on fat sheet, described fall the aperture in fat hole be greater than the diameter of greasing pin, described add fat sheet move to Shi Luozhi hole, forefront be positioned at greasing pin under.Fat injecting mechanism can be that the lug plate of switch adds grease automatically, and each amount of adding is fixed as the volume in fat hole, there will not be the too much and wasting situation of adding.
As the further improvement of technique scheme, described in fall the upper and lower side in fat hole be provided with around fall fat hole and with the rubber ring that adds fat sheet and contact, add fat sheet below and be provided with oil recovery box.In the time moving under the driving of adding fat sheet and adding fat cylinder, rubber ring can scrape adding grease unnecessary on fat sheet, oil recovery box is collected recovery to the grease scraping, both ensured that each grease adding was quantitative values, the grease simultaneously reclaiming can Recycling, can not cause the waste of grease, conservation, reduces production costs.
As the further improvement of technique scheme, on the cutting somebody's hair of described greasing cylinder, be also provided with swage set piece, on described swage set piece, be provided with guide groove, swage set piece is movably arranged on greasing cylinder by the bolt through guide groove.For compressing in the time adding grease, lug plate positions and in the time that greasing pin rises, compress lug plate makes it not follow the rising of greasing pin to swage set piece, swage set piece is followed the motion of cutting somebody's hair of greasing cylinder, and swage set piece also can relative cutting somebody's hair of greasing cylinder move up and down in the scope of guide groove.Adding the lower end of swage set piece before fat lower than the lower end of greasing pin, in the time that greasing air cylinder driven greasing pin declines, swage set piece declines simultaneously, and first contact with lug plate, by lug plate compression, facilitates greasing pin interpolation grease; In the time adding the rising of the complete greasing air cylinder driven of fat greasing pin, swage set piece continues to compress lug plate under the effect of gravity, waits greasing pin to depart from completely after lug plate, and swage set piece is just followed to rise and got back to origin-location under the effect of cutting somebody's hair.
Further, in described frame, be also provided with pretightning force testing agency, described pretightning force testing agency comprises the support that is arranged on detent mechanism top, on described support, be provided with maximum pretightning force and detect cylinder and minimum pretightning force cylinder, the position of the switch on described maximum, the corresponding fixture in minimum pretightning force cylinder below is respectively arranged with by detection head maximum, minimum pretightning force air cylinder driven, on the route that described detection head declines, be provided with correlation Fibre Optical Sensor, described correlation Fibre Optical Sensor connects PLC control circuit.Whether whether pretightning force testing agency have the elastic force of neglected loading contact chip and supporting slice suitable for detection of switch, ensures the quality of product; Its testing process is: in the time that fixture is positioned at pretightning force testing agency below, maximum pretightning force detects the button (pressure of cylinder is by the control of precision pressure adjuster valve) that cylinder drives detection head to compress switch downwards, if the distortion of the supporting slice of box core or support force are excessive, button causes when can not commutate, detection head can not arrive the height of appointment, correlation Fibre Optical Sensor detects that by the variation of luminous flux box core is abnormal and information feedback is arrived to PLC, if detection head can commutate button smoothly, transducer detects that button is normal; In like manner, maximum pretightning force detects after cylinder execution, minimum pretightning force detects air cylinder driven detection head to push button (pressure of cylinder is by the control of precision pressure adjuster valve), if the distortion of the supporting slice of box core or support force are too small, while causing button commutation, detection head has exceeded the height of specifying, and correlation Fibre Optical Sensor detects that by the variation of luminous flux box core is abnormal and information feedback is arrived to PLC, if detection head can not commutate button, transducer detects that button is normal.
Further, in described frame, be also provided with conduction detection mechanism, described conduction detection mechanism comprises the detection cylinder that is arranged on detent mechanism top, cutting somebody's hair of described detection cylinder below is above provided with two detection contact that moved up and down by detection air cylinder driven by insulation board, the current-carrying part of switch ends on the corresponding fixture of described detection contact difference, described detection contact is connected with power supply.Whether conduction detection mechanism there is the quality of Short Item and its ducting capacity for detection of switch, when detent mechanism is by behind fixture location, detect cylinder and drive the lug plate of contact-making switch and supporting slice the energising respectively downwards of two detection contact, if connect, box core is normal, otherwise abnormal.
Further, in described frame, be also provided with at least one group of vision detection system, described vision detection system comprise the fixture top being arranged on behind location camera, be arranged on camera surrounding light shield, be arranged on fixture top the light source irradiating towards fixture, connect camera output and carry out for the image that camera is taken the computer of analyzing and processing, the output of described computer is connected with warning device and/or automatic discharge device.The camera of vision inspection apparatus is taken the product on production line for image and is transferred on computer, by contrasting with input data on computers, judge whether product occurs that contact chip instead fills, the anti-defect such as dress, supporting slice or lug plate distortion or anti-dress, the discontented mould of working of plastics of button, if be judged as qualified product, product continues transported to subsequent processing, if be judged as defective defective item, reported to the police by computer control warning device or control automatic discharge device product is discharged to production line.The arranging of vision detection system saved the step of sampling observation product, and can ensure that the conforming product rate that this production line is produced is more than or equal to 98%.
Further, in described frame, be also provided with the touch colored control panel for production control line, intuitively easy-to-use, be convenient to the course of work of people's production control line.
The invention has the beneficial effects as follows: the full-automatic assembling line of a kind of pull-switch of the present invention adopts plant equipment to replace traditional-handwork assembled switch, realize the automation assembling of pull-switch and detect, the design throughput rate of equipment can reach 20/minute, for 5 times of artificial assembling speed, the operational efficiency of equipment is more than or equal to 95%, the conforming product rate of assembling is more than or equal to 98%, greatly improve production efficiency, saved human resources, be applicable to the production in enormous quantities of pull-switch, be conducive to improve the competitiveness of enterprise.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is complete machine schematic diagram of the present invention;
Fig. 2 is the structural representation of transmission mechanism of the present invention;
Fig. 3 is the structural representation of fixture of the present invention;
Fig. 4 is the structural representation of detent mechanism of the present invention;
Fig. 5 is the structural representation of assembly mechanical hand of the present invention;
Fig. 6 is two (there is no dust cover) of the structural representation of assembly mechanical hand;
Fig. 7 is the enlarged diagram at A place in Fig. 6;
Fig. 8 is the structural representation of fat injecting mechanism of the present invention;
Fig. 9 is the cutaway view of fat injecting mechanism;
Figure 10 is the structural representation that adds fat sheet and fixed mount of fat injecting mechanism;
Figure 11 is the vertical view that adds fat sheet of fat injecting mechanism
Figure 12 is the structural representation of pretightning force of the present invention testing agency;
Figure 13 is the structural representation of conduction detection of the present invention mechanism;
Figure 14 is the structural representation of vision detection system of the present invention;
Figure 15 is the theory diagram of vision detection system.
Drawing reference numeral explanation: 1, frame, 2, vibration feeding disc, 3, assembly mechanical hand, 9, control panel, 11, stepping motor, 12, sprocket wheel, 13, driving chain, 14, fixture, 140, mounting groove, 141, projection, 142, inclined-plane, 21, positioning cylinder, 22, clamping cylinder, 23, V-type briquetting, 24, V-type briquetting, 25, little briquetting, 26, Compress Spring, 31, guide rail, 32, mobile cylinder, 33, cylinder is installed, 34, suction nozzle, 35, stage clip, 36, briquetting, 37, dust cover, 38, buffer, 41, grease cylinder, 42, piston, 43, press fat cylinder, 44, add fat sheet, 440, the fat hole that falls, 45, add fat cylinder, 46, greasing pin, 47, greasing cylinder, 48, rubber ring, 49, rubber ring, 50, oil recovery box, 51, swage set piece, 511, guide groove, 512, guide groove, 513, guide groove, 61, support, 62, maximum pretightning force cylinder, 63, minimum pretightning force cylinder, 64, detection head, 65, detection head, 66, correlation Fibre Optical Sensor, 67, correlation Fibre Optical Sensor, 71, detect cylinder, 72, insulation board, 73, detection contact, 74, detection contact, 81, camera, 82, light shield, 83, light source, 84, computer, 85, warning device, 86, automatic discharge device.
Embodiment
With reference to Fig. 1, the invention provides a kind of full-automatic assembling line of pull-switch, by the vibration feeding disc 2 being arranged in frame 1, feeding distribution mechanism, transmission mechanism, detent mechanism, assembly mechanical hand 3, fat injecting mechanism, pretightning force testing agency, conduction detection mechanism, vision detection system composition, there are 13 stations, wherein on each station, be provided with detent mechanism, the quantity of assembly mechanical hand 3 is determined by the number of switch fitting, in the present embodiment, there are altogether 5 assembly mechanical hands 3, fat injecting mechanism is positioned at after the assembly mechanical hand 3 that lug plate is installed, pretightning force testing agency, conduction detection mechanism, vision detection system is in respectively the rear of production line for product is detected, in addition, in frame 1, be also provided with the touch colored control panel 9 of doing for production control lineman.
With reference to Fig. 2 to Fig. 4, described transmission mechanism is made up of stepping motor 11, the sprocket wheel 12 that connects motor 11 output shafts and the driving chain 13 being arranged on sprocket wheel 12, preferably, described sprocket wheel 12 is for being driven the gear of making one-directional rotation by unilateral bearing, on driving chain 13, be fixed with fixture 14, on fixture 14, be provided with the mounting groove 140 for position-sensing switch, mounting groove 140 inwalls are provided with the projection 141 for clamping switch, and the two ends of fixture 140 are provided with inclined-plane 142.The both sides of driving chain 13 direction of transfers are provided with many group detent mechanisms.Detent mechanism is made up of positioning cylinder 21, clamping cylinder 22 and the V-block 23,24 that is arranged on respectively on positioning cylinder 21, clamping cylinder 22, the opening of described V-block 23,24 is relative, positioning cylinder 21, clamping cylinder 22 are separately positioned on the both sides of driving chain 13, and V-block 23,24 matches and positions at two ends clamping device 14 and with the inclined-plane 142 of fixture 14.Further, on the V-type briquetting 24 of clamping cylinder 22, mounting groove 140 positions of corresponding fixture 14 are provided with little briquetting 25, described little briquetting 25 is movably arranged on V-type briquetting 24 by Compress Spring 26, and little briquetting 25, for compressing lower of the box core being positioned on mounting groove 140, improves the precision of location.
With reference to Fig. 5 to Fig. 7, on described machine 1, be provided with several for the assembly mechanical hand 3 of various accessories is installed, a kind of accessory of each assembly mechanical hand 3 corresponding installation, assembly mechanical hand 3 is arranged on vibration feeding disc 2 one sides, and assembly mechanical hand 3 is arranged on detent mechanism top.Described assembly mechanical hand 3 comprises guide rail 31, connect the suction nozzle 34 for absorbing material of evacuator, the installation cylinder 33 that drives suction nozzle 34 to move up and down, drive installation cylinder 33 is along the mobile cylinder 32 of guide rail 31 horizontal movements, the tapping channel of the corresponding vibration feeding disc 2 in one end of guide rail 31 is also provided with buffer 38, mounting groove 140 positions of the fixture 14 behind the corresponding location of the other end of guide rail 31, suction nozzle 34 utilizes vacsorb material from the tapping channel of vibration feeding disc 2, and be transported to fixture 14 tops by mobile cylinder 32 along guide rail 31, cylinder 33 is installed drives 34 times general who has surrendered's materials of suction nozzle to be arranged in the mounting groove 140 of fixture 14, suction nozzle 34 is decontroled vacuum and is risen.Further, suction nozzle 34 is connected with the elasticity of cutting somebody's hair that cylinder 33 is installed by stage clip 35, and described suction nozzle 34 sides are provided with the briquetting 36 that compresses material when vacuum rises for decontroling at suction nozzle 34.On assembly mechanical hand 3, be also provided with dust cover 37.
With reference to Fig. 8 to Figure 11, described fat injecting mechanism comprises the grease cylinder 41 with piston 42 of splendid attire grease, the pressure fat cylinder 43 of driven plunger 42, what be arranged on the 41 belows outlets of grease cylinder adds fat sheet 44, what driving added that fat sheet 44 seesaws adds fat cylinder 45, be arranged on the greasing pin 46 that adds fat sheet 44 moving line tops, the greasing cylinder 47 that drives greasing pin 46 to move up and down, described adding is provided with fat hole 440 on fat sheet 44, described fall the aperture in fat hole 440 be greater than the diameter of greasing pin 46, described add fat sheet 44 move to Shi Luozhi hole, forefront 440 be positioned at greasing pin 46 under.Further, described in fall the upper and lower side in fat hole 440 be provided with around fall fat hole 440 and with the rubber ring 48,49 that adds fat sheet 44 and contact, add fat sheet 44 belows and be provided with oil recovery box 50.Further, on the cutting somebody's hair of described greasing cylinder 47, be also provided with swage set piece 51, be provided with guide groove 511,512,513 on described swage set piece 51, swage set piece 51 is movably arranged on greasing cylinder 47 by the bolt through guide groove.Fat injecting mechanism can be that the lug plate of switch adds grease automatically, and each amount of adding is fixed as the volume in fat hole, and the grease having more is recycled, and there will not be the too much and wasting situation of adding.
With reference to Figure 12, in frame 1, be also provided with pretightning force testing agency, pretightning force testing agency comprises the support 61 that is arranged on detent mechanism top, on described support 61, be provided with maximum pretightning force and detect cylinder 62 and minimum pretightning force cylinder 63, described maximum, minimum pretightning force cylinder 62, the position of the switch on the corresponding fixture 14 in 63 belows is respectively arranged with by maximum, minimum pretightning force cylinder 62, 63 detection heads 64 that drive, 65, described detection head 64, on 65 routes that decline, be provided with correlation Fibre Optical Sensor 66, 67, described correlation Fibre Optical Sensor 66, 67 connect PLC control circuit.Whether whether pretightning force testing agency have the elastic force of neglected loading contact chip and supporting slice suitable for detection of switch, ensures the quality of product.
With reference to Figure 13, in described frame 1, be also provided with conduction detection mechanism, described conduction detection mechanism comprises the detection cylinder 71 that is arranged on detent mechanism top, cutting somebody's hair of described detection cylinder 71 belows upper be provided with two by insulation board 72 and drive by detecting cylinder 71 detection contact 73,74 moving up and down, the current-carrying part of switch ends on the corresponding fixture 14 of described detection contact 73,74 difference, described detection contact 73,74 is connected with power supply.Whether conduction detection mechanism there is the quality of Short Item and its ducting capacity for detection of switch, after detent mechanism is located fixture 14, detect cylinder 71 and drive two detection contact 73,74 lug plate of contact-making switch and supporting slice energising respectively downwards, if connect, box core is normal, otherwise abnormal.
With reference to Figure 14, 15, in described frame 1, be also provided with the vision detection system of at least one group, described vision detection system comprises the camera 81 of fixture 14 tops that are arranged on behind location, be arranged on the light shield 82 of camera 81 surroundings, the light source 83 that is arranged on fixture 14 tops and irradiates towards fixture 14, connect camera 81 outputs carry out analyzing and processing computer 84 for the image that camera 81 is taken, the output of described computer 84 is connected with warning device 85 and/or automatic discharge device 86, warning device 85 can be flashing lamp or buzzer, automatic discharge device 86 can be cut somebody's hair for electric cylinder and the cylinder controlled by computer 84.The camera 81 of vision inspection apparatus is taken the product on production line for image and is transferred on computer 84, by contrasting with the data of input on computer 84, judge whether product occurs that contact chip instead fills, the anti-defect such as dress, supporting slice or lug plate distortion or anti-dress, the discontented mould of working of plastics of button, if be judged as qualified product, product continues transported to subsequent processing, if be judged as defective defective item, control warning device 85 by computer 84 and report to the police or control automatic discharge device 86 product is discharged to production line.The arranging of vision detection system saved the step of sampling observation product, and can ensure that the conforming product rate that this production line is produced is more than or equal to 98%.
The full-automatic assembling line of pull-switch of the present invention adopts vibrating disk feeding 2, stepping motor 11 drives driving chain 13 transmissions, assembly mechanical hand 3 adopts the form of vacsorb to assemble, with lacking the functions such as material detection, pretightning force detection, conduction detection and vision system detection, control aspect is controlled by PLC, operation interface is color touch screen, intuitively easy-to-use.The operation principle of complete machine and motion flow: complete machine expects that from above discharging always has 13 work stations, station of PLC control step motor removing, and after being put in place by electric eye detection, the detent mechanism of each station positions the fixture 14 on driving chain 13, first station carries out feeding by the lower vibration feeding disc 2 of box core and feeding distribution mechanism thereof to lower of box core, meanwhile, when the actuator of other station remembers when place station has material and just works at PLC, if without expecting that the executive component of corresponding station is not worked.In order to improve the operating efficiency of complete machine, all actuators all work in hands-off situation simultaneously, for example: in the process of driving chain 13 transmissions, all assembly mechanical hands 3 are drawn respectively corresponding material, and take the station top of appointment to, treat that fixture 14 locate just to carry out installation instruction.The assembling sequence of switch on streamline is: vibrating disk feeding, feeding distribution mechanism is by lower box core be pushed on fixture 14 → vibrating disk feeding, assembly mechanical hand 3 is installed to the supporting slice on feeding distribution mechanism lower upper → vibrating disk feeding of box core of place fixture 14, the lug plate on feeding distribution mechanism is installed to place fixture 14 by assembly mechanical hand 3 lower of box core is upper → a small amount of grease is added on the contact of lug plate → vibrating disk feeding of fat injecting mechanism, assembly mechanical hand 3 is installed to the contact chip on feeding distribution mechanism lower upper → vibrating disk feeding of box core of place fixture 14, whether lower upper → detection contact chip of box core that the box core upper cover on feeding distribution mechanism is installed to place fixture 14 by assembly mechanical hand 3 installs correctly → vibrating disk feeding, assembly mechanical hand 3 by feeding distribution mechanism the button of automatic powder adding apply oil be installed to the pretightning force of cover → sense switch on the box core of place fixture 14 abnormal → conducting of sense switch is abnormal → overall appearance → discharging of vision-based detection switch.
The full-automatic assembling line of a kind of pull-switch of the present invention adopts plant equipment to replace traditional-handwork assembled switch, realize the automation assembling of pull-switch and detect, the design throughput rate of equipment can reach 20/minute, for 5 times of artificial assembling speed, the operational efficiency of equipment is more than or equal to 95%, and the conforming product rate of assembling is more than or equal to 98%, has greatly improved production efficiency, has saved human resources, be applicable to the production in enormous quantities of pull-switch, be conducive to improve the competitiveness of enterprise.
The foregoing is only preferential execution mode of the present invention, as long as within the technical scheme that realizes the object of the invention with basic identical means all belongs to protection scope of the present invention.
Claims (9)
1. the full-automatic assembling line of a pull-switch, comprise frame (1), described frame is provided with transmission mechanism on (1), in the frame (1) of described transmission mechanism both sides, be provided with multiple vibration feeding discs for feeding (2), vibration feeding disc is provided with feeding distribution mechanism on (2), it is characterized in that: described transmission mechanism is by stepping motor (11), connect the sprocket wheel (12) of motor output shaft and be arranged on driving chain (13) composition on sprocket wheel (12), on described driving chain (13), be fixed with fixture (14), on described fixture (14), be provided with the mounting groove (140) for position-sensing switch, the two ends of described fixture (14) are provided with inclined-plane (142), be provided with many group detent mechanisms along the both sides of described driving chain (13) direction of transfer, described detent mechanism is by positioning cylinder (21), clamping cylinder (22) and be arranged on respectively positioning cylinder (21), V-block (23 on clamping cylinder (22), 24) composition, described V-block (23, 24) opening is relative, described positioning cylinder (21), clamping cylinder (22) is separately positioned on the both sides of driving chain (13), V-block (23, 24) match and position at two ends clamping device (14) and with the inclined-plane (142) of fixture (14), in described frame (1), be provided with multicomponent not for a kind of assembly mechanical hand (3) of accessory is installed, described assembly mechanical hand (3) is arranged on vibration feeding disc (2) one sides, described assembly mechanical hand (3) is arranged on detent mechanism top, described assembly mechanical hand (3) comprises guide rail (31), connect the suction nozzle for absorbing material (34) of evacuator, the installation cylinder (33) that drives suction nozzle (34) to move up and down, drive installation cylinder (33) is along the mobile cylinder (32) of guide rail (31) horizontal movement, the tapping channel of the corresponding vibration feeding disc in one end (2) of described guide rail (31), mounting groove (140) position of the fixture (14) behind the corresponding location of the other end of guide rail (31), described frame is provided with fat injecting mechanism on (1), described fat injecting mechanism is arranged on detent mechanism top, described fat injecting mechanism comprises the grease cylinder (41) of the band piston (42) of splendid attire grease, the pressure fat cylinder (43) of driven plunger (42), what be arranged on grease cylinder (41) below outlet adds fat sheet (44), what driving added that fat sheet (44) seesaws adds fat cylinder (45), be arranged on the greasing pin (46) that adds fat sheet (44) moving line top, the greasing cylinder (47) that drives greasing pin (46) to move up and down, described adding is provided with fat hole (440) on fat sheet (44), described fall the aperture in fat hole (440) be greater than the diameter of greasing pin (46), described add fat sheet (44) move to Shi Luozhi hole, forefront (440) be positioned at greasing pin (46) under.
2. the full-automatic assembling line of a kind of pull-switch according to claim 1, is characterized in that: described sprocket wheel (12) is for being driven the gear of making one-directional rotation by unilateral bearing.
3. the full-automatic assembling line of a kind of pull-switch according to claim 1, it is characterized in that: mounting groove (140) position of the upper corresponding fixture (14) of V-block (24) of described clamping cylinder (22) is provided with little briquetting (25), and described little briquetting (25) is movably arranged on V-block (24) by Compress Spring (26).
4. the full-automatic assembling line of a kind of pull-switch according to claim 1, it is characterized in that: described in fall the upper and lower side in fat hole (440) be provided with around fall fat hole (440) and with the rubber ring (48,49) that adds fat sheet (44) and contact, add fat sheet (44) below and be provided with oil recovery box (50).
5. the full-automatic assembling line of a kind of pull-switch according to claim 1, it is characterized in that: on the cutting somebody's hair of described greasing cylinder (47), be also provided with swage set piece (51), on described swage set piece (51), be provided with guide groove (511,512,513), swage set piece (51) is by being movably arranged on greasing cylinder (47) through the bolt of guide groove (511,512,513).
6. the full-automatic assembling line of a kind of pull-switch according to claim 1, it is characterized in that: described frame is also provided with pretightning force testing agency on (1), described pretightning force testing agency comprises the support (61) that is arranged on detent mechanism top, on described support (61), be provided with maximum pretightning force cylinder (62) and minimum pretightning force cylinder (63), described maximum, minimum pretightning force cylinder (62, 63) position of the switch on the corresponding fixture in below (14) is respectively arranged with by maximum, minimum pretightning force cylinder (62, 63) detection head (64 driving, 65), described detection head (64, 65) on the route declining, be provided with correlation Fibre Optical Sensor (66, 67), described correlation Fibre Optical Sensor (66, 67) connect PLC control circuit.
7. the full-automatic assembling line of a kind of pull-switch according to claim 1, it is characterized in that: described frame is also provided with conduction detection mechanism on (1), described conduction detection mechanism comprises the detection cylinder (71) that is arranged on detent mechanism top, cutting somebody's hair below described detection cylinder (71) is above provided with two by insulation board (72) and drives by detecting cylinder (71) detection contact (73 moving up and down, 74), described detection contact (73, 74) current-carrying part of the upper switch ends of the corresponding fixture of difference (14), described detection contact (73, 74) be connected with power supply.
8. the full-automatic assembling line of a kind of pull-switch according to claim 1, it is characterized in that: described frame is also provided with at least one group of vision detection system on (1), described vision detection system comprises the camera (81) of fixture (14) top being arranged on behind location, be arranged on the light shield (82) of camera (81) surrounding, the light source (83) that is arranged on fixture (14) top and irradiates towards fixture (14), connect camera (81) output carries out analyzing and processing computer (84) for the image that camera (81) is taken, the output of described computer (84) is connected with warning device (85) and/or automatic discharge device (86).
9. the full-automatic assembling line of a kind of pull-switch according to claim 1, is characterized in that: in described frame (1), be also provided with the touch control panel (9) for production control line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210050620.7A CN102610415B (en) | 2012-02-29 | 2012-02-29 | Full-automatic assembly production line for wiring switch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210050620.7A CN102610415B (en) | 2012-02-29 | 2012-02-29 | Full-automatic assembly production line for wiring switch |
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| Publication Number | Publication Date |
|---|---|
| CN102610415A CN102610415A (en) | 2012-07-25 |
| CN102610415B true CN102610415B (en) | 2014-08-06 |
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| CN201210050620.7A Active CN102610415B (en) | 2012-02-29 | 2012-02-29 | Full-automatic assembly production line for wiring switch |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102610415A (en) | 2012-07-25 |
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