CN202344212U - Automation device for assembling gear switch - Google Patents
Automation device for assembling gear switch Download PDFInfo
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- CN202344212U CN202344212U CN2011204673619U CN201120467361U CN202344212U CN 202344212 U CN202344212 U CN 202344212U CN 2011204673619 U CN2011204673619 U CN 2011204673619U CN 201120467361 U CN201120467361 U CN 201120467361U CN 202344212 U CN202344212 U CN 202344212U
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Abstract
The utility model relates to an automation device for assembling a gear switch in the industry of micro-special motors. The automation device comprises a frame, a fixed bottom plate, a copper column positioning mechanism, a copper column loading mechanism, a copper column direct vibration mechanism, a movable tooling, a clamping and positioning mechanism, an oil dripping mechanism, a gear material distribution mechanism, a friction plate detection mechanism, a riveting mechanism, a stripping mechanism, a waste material removing mechanism, a track, a cylinder, an oil cylinder, an oil pressure station, a vibration feeder and a control circuit, wherein the fixed bottom plate and the frame are mutually fixed, the working components are fixed on the fixed bottom plate, the vibration feeder is fixed on the support, the vibration feeder is used for sending material to corresponding working positions, and by relying on an intelligent mechanical device and by utilizing the cylinder, the oil cylinder, a sliding track, an optical fiber inductor, a magnetic inductor and other standard components and parts, an assembly type carbon crystal brush frame of the micro-special motor can be accurately combined and assembled, and the process detection can be also performed for completing the assembly work of a product. The automation device disclosed by the utility model is suitable for assembly of the assembly type gear switch in the industry of the micro-special motors.
Description
Technical field
The utility model relates to a kind of automation equipment of small and special electric machine industry assembly type gear switch assembling.
Background technology
At present, the assembling of the gear switch that small and special electric machine is conventional is through manual work the copper post to be put into moulds of industrial equipment; Put into first friction plate, glue gear, second friction plate then successively, when putting into first, second friction plate, manual work to look for the position; Manually start forcing press again, utilize the strength of forcing press, an end face pier of copper post is thick; With two friction plates and the glue gear riveted tightly, thereby product is assembled into finished product.By this processing method, the daily output (calculating by ten hours) has only 800-1000, and under the increasingly high situation of present cost of human resources, this kind assembling mode exists cost too high, and production capacity is too low, certain defectives such as danger are arranged.And product quality is difficult to be guaranteed.
The utility model content
In view of above reason, develop a kind of gear switch assembling automation equipment, change single frock hand assembled and be integrated a plurality of frocks on a machine and the assembling of circulating high speed.The utility model is mainly used in the production of micromachine modernization continuous productive process; Rely on the intelligent machine device, utilize standard components and parts such as cylinder, oil cylinder, oil pressure station, slide rail, fiber sensor, magnetic inductor accurately the gear switch of motor to be carried out combine and assemble and technology detection; The utility model adopts human-computer dialogue devices such as PLC Programmable Logic Controller, touch-screen, realizes the utility model automation control in the course of the work.The utility model requires comparatively simple to its condition of work; Wherein the standard input voltage is: AC-220V/50HZ, air pressure: 5～6kgf/cm^2, working environment: normal temperature laboratory; It is more satisfied to make it operability, changes in modern times to be easier in the production carry out in an all-round way.For realizing this purpose; The technical scheme that the utility model is taked is: a kind of gear switch assembling automation equipment; It comprises frame, fixed base plate, copper post detent mechanism, copper post loading mechanism, copper post directly shake mechanism, removable frock, clamping detent mechanism, oil dripping mechanism, gear feeding distribution mechanism, friction plate testing agency, riveting mechanism, hull and pulp removing machine structure, take off waste material mechanism, track, cylinder, oil cylinder, oil pressure station, vibration feeder, control circuit etc.; Said fixed base plate and frame are fastened to each other; Said work package comprises: copper post detent mechanism, copper post loading mechanism, copper post directly shake mechanism, removable frock, clamping detent mechanism, oil dripping mechanism, gear feeding distribution mechanism, friction plate testing agency, riveting mechanism, finished product hull and pulp removing machine structure, waste product hull and pulp removing machine structure, track, cylinder, oil cylinder, oil pressure station, vibration feeder, control circuit etc.; Said work package all is fixed on the said fixed head; Said vibration feeder is fixed on the support; Vibration feeder is delivered to material on the corresponding station; Rely on the intelligent machine device, utilize standard components and parts such as cylinder, oil cylinder, slide rail, fiber sensor, magnetic inductor accurately small and special electric machine assembly type gear switch to be carried out combine and assemble and technology detection, to accomplish the product assembly work.
The technical scheme that realizes the utility model purpose also further comprises; The structure of described copper post loading mechanism does; Air cylinder fixed plate, supporting seat, copper post are pressed into pin, are pressed into needle stand, the copper post is pressed into cylinder etc., and said copper post is pressed into cylinder and is connected with air cylinder fixed plate, and air cylinder fixed plate is fixed on the supporting seat; The copper post is pressed into pin and is installed in and is pressed in the needle stand, is pressed into needle stand and is pressed into cylinder with the copper post and is connected.
For realizing this purpose; The described friction plate of the utility model looks for a mechanism to comprise: string iron plate cylinder, plane bearing, supporting seat, loose joint seat, loose joint pole, rotary sleeve, look for a gear-box, bearing cover, rotating shaft, string iron plate pin, zanjon bearing, look for a cylinder, look for a tooth bar, look for a cylinder block, look for a gear, spring, spring base, string iron plate needle guard, string iron plate cylinder block etc.; String iron plate cylinder is fixed on the supporting seat after the iron plate cylinder block is connected with going here and there, and supporting seat is fixed on the fixed base plate, and plane bearing is installed on the loose joint pole; And be connected with the loose joint seat; Rotating shaft is connected with looking for a gear through the zanjon bearing, and is fixed on and looks in the gear-box, and string iron plate needle guard passes spring, spring base; Be fixed in the rotary sleeve; Rotary sleeve is fixed on to be looked on the gear-box, looks for a cylinder and looks for a tooth bar, looks for a cylinder block to be associated, and looks for a cylinder block to be fixed on and looks on the gear-box.
The assembling mode of the utility model adopts the vibrating disk convey materials, is aided with manipulator friction plate is delivered on the copper post; And look for the position fixing, deliver to the assembling station of the glue gear of packing into afterwards, the glue gear that vibrating disk is seen off; Packing into puts in place, at the next station another one friction plate of packing into, riveting on the riveting station; Through detecting, tell non-defective unit and defective products afterwards, be discharged to passage separately automatically.
Compare to common assembly mechanical, the advantage of this High-Speed Automatic kludge is that machine is stable, and production capacity is high, and machine is the quality of recognition product automatically, guarantees the quality of product.Under the increasingly high situation of cost of human resources, can reduce production cost of products greatly, strengthen competitiveness of product.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1: overall construction drawing.
Fig. 2: fixed base plate and above all parts.
Fig. 3: fixed base plate and above all component side views.
Fig. 4: the copper post feed mechanism structure chart that directly shakes.
Fig. 5: copper post loading mechanism structure chart.
Fig. 6: copper post detent mechanism structure chart.
Fig. 7: frock mechanism structure figure.
Fig. 8: friction plate is looked for a mechanism structure figure.
Fig. 9: oil dripping mechanism structure figure one.
Figure 10: oil dripping mechanism structure figure two.
Figure 11: gear sub-material loading mechanism structure chart.
Figure 12: friction plate testing agency structure chart.
Figure 13: clamping detent mechanism structure chart.
Figure 14: riveting mechanism structure chart.
Figure 15: riveting mechanism partial enlarged drawing.
Figure 16: take off expense material mechanism structure figure.
Figure 17: hull and pulp removing machine structure structure chart.
Figure 18: the work sketch map of the utility model.
Figure 19: product assembling sketch map.
The critical piece explanation:
1-1: frame 1-2,3,4: vibrating disk support 2-1: copper post vibrating disk
2-2: friction plate vibrating disk 2-3: gear vibration dish 3: control circuit
4: fixed base plate 5: the copper post feed mechanism 6 that directly shakes: copper post loading mechanism
7: friction plate loading mechanism 8-1: one 8-2 of oil dripping mechanism: oil dripping mechanism two
9: gear sub-material loading mechanism 10: friction plate testing agency 11: riveting mechanism
12: hull and pulp removing machine structure 13: take off waste material mechanism 14: copper post track one cover plate
15: copper post 16: copper post track a plate 17: middle connecting plate
18: connecting plate 19 directly shakes: copper post track 1: feed appliance directly shakes
21: air cylinder fixed plate 22: supporting seat 23: positioning tool
24: frock seat (removable) 25: positioning tool limited block 26: the copper post is pressed into pin
27: be pressed into needle stand 28: the copper post is pressed into cylinder 29: copper post track two cover plates
30: regulate seat 31: prelocalization finger cylinder 32: air cylinder fixed plate
33: support bar 34: prelocalization bar 35: copper post track two
36: back backstay 37: location, back finger cylinder 38: air cylinder fixed plate
39: string iron plate cylinder 40: plane bearing 41: supporting seat
42: loose joint seat 43: loose joint pole 44: rotary sleeve
45: look for a gear-box 47: bearing cover 48: rotating shaft
49: look for a pin 50: zanjon bearing 51: look for a cylinder
52: look for a tooth bar 53: look for a cylinder block 54: look for a gear
55: spring 56: spring base 57: look for a needle guard
58: string iron plate cylinder block 59: press from both sides oily cover plate 60: oil tube
61: press from both sides oily cylinder base 62: oiling cylinder 63: air cylinder fixed plate
64: cylinder articulation 65: oiling slide 66: the slide cover plate
67: supporting seat 68: oiling 69: oiling slide bar
70: oiling slide block 71: oiling swing roller 72: oiling rotation shift fork
73: oiling gas-tpe fitting 74: the gear cylinder 75 of packing into: gripper shoe
76: drift 77: drift holder 78: support panel seat
79: fiber bench 80: glue gear track 81: spring stop
82: glue gear track cover plate 83: spring 84: backgauge slide block
85: air cylinder fixed plate 86: cylinder articulation 87: detect air cylinder fixed plate
88: detect needle guard 89: detect needle stand 90: detect the guide rod fixed head
91: detect pin 92: detect support plate base 93: detect support plate
94: cylinder articulation 95: detect guide rod 96: detect cylinder
97: slide cover plate 98: embrace material slide block 99: the cylinder holder
100: slide 101: embrace material cylinder 102: the fine setting jacking block
103: riveting seat 104: vertical trimming bolt seat 105: vertical trimming bolt
106: slide rail adjustment piece 107: slide holder 108: loose joint fixed head
109: riveting top board 110: riveting oil cylinder 111: the oil cylinder fixed head
112: riveting oil cylinder limited block 113: oil cylinder connector 114: riveting slide block
115: friction plate 116: glue gear 117: the riveting slide
118: riveting slide block mold insert 119: riveting head fixed head 120: riveting reference column
121: riveting head 122: excellent power plastic boot 123: take off the waste material cylinder
124: mount pad 125: take off waste material clip 126: supporting seat
127: guide plate 128: folder waste material cylinder 129: take off the waste material cylinder block
130: take off waste material cylinder articulation 131: take off material cylinder 132: take off material slide block holder
133: get material cylinder 134: get material cylinder holder 135: gripper shoe
136: line slide rail 137: side shield 138: hull and pulp removing machine structure holder
139: blanking groove 140: blanking groove holder 141: material taking claw
142: take off material briquetting 143: take off material cylinder block 144: the pusher cylinder
145: track
The specific embodiment
In Fig. 1; What reflect is the general structure of the utility model; It comprises frame 1-1, fixed head 4, copper post directly shake feed mechanism 5, copper post loading mechanism 6, friction plate loading mechanism 7, one 8-1 of oil dripping mechanism, two 8-2 of oil dripping mechanism, gear sub-material loading mechanism 9, friction plate testing agency 10, riveting mechanism 11, hull and pulp removing machine structure 12, take off waste material mechanism 13, vibrating disk support 1-2; 3,4, copper post vibrating disk 2-1, friction plate vibrating disk 2-2, gear vibration dish 2-3, control circuit 3 etc.Said fixed head 4 usefulness hexagon socket head cap screws are fixed on the frame 1-1, and said control circuit 3 is fixed on the fixed head 4.
In Fig. 2; Said copper post directly shake feed mechanism 5, copper post loading mechanism 6, friction plate loading mechanism 7, one 8-1 of oil dripping mechanism, gear sub-material loading mechanism 9, friction plate testing agency 10, riveting mechanism 11, hull and pulp removing machine structure 12, take off waste material mechanism 13, vibrating disk support 1-2; 3,4, copper post vibrating disk 2-1, friction plate vibrating disk 2-2, gear vibration dish 2-3 etc. constitute work package.Said work package all is fixed on the fixed head 4; Said vibration feeder is fixed on the support; Vibration feeder is delivered to material on the corresponding station; Rely on the intelligent machine device, utilize standard components and parts such as cylinder, slide rail, fiber sensor, magnetic inductor accurately small and special electric machine assembly type gear switch to be carried out combine and assemble and technology detection, to accomplish the product assembly work.
In Fig. 3, said work package riveting mechanism 11 is fixed on the said fixed head 4, and two 8-2 of oil dripping mechanism are fixed in the riveting mechanism 11.
In Fig. 4; The described copper post of the utility model feed mechanism that directly shakes comprises: copper post track one cover plate 14, copper post 15, copper post track a plate 16, middle connecting plate 17, directly shake connecting plate 18, copper post track 1, the feed appliance 20 etc. that shakes directly; It is characterized in that: copper post track one cover plate 14, copper post track a plate 16 all are connected with copper post track 1; The connecting plate 18 that directly shakes is fixed on the feed appliance 20 that directly shakes, and middle connecting plate 17 is with copper post track a plate 16, directly the connecting plate 18 that shakes links together.
In Fig. 5; It is the described copper post of the utility model loading mechanism; It comprises: air cylinder fixed plate 21, supporting seat 22, copper post are pressed into pin 26, are pressed into needle stand 27, the copper post is pressed into cylinder 28 etc., and said copper post is pressed into cylinder 28 and is connected with air cylinder fixed plate 21, and air cylinder fixed plate 21 is fixed on the supporting seat 22; The copper post is pressed into pin 26 and is installed in and is pressed in the needle stand 27, is pressed into needle stand 27 and is pressed into cylinder 28 with the copper post and is connected.
In Fig. 6; The described copper post of the utility model detent mechanism comprises: copper post track two cover plates 29, regulate seat 30, prelocalization finger cylinder 31, air cylinder fixed plate 32, support bar 33, prelocalization bar 34, copper post track 2 35, back backstay 36, location, back finger cylinder 37, air cylinder fixed plate 38 etc.; Concrete characteristic is: copper post track 2 35 is fixed on to be regulated on the seat 30; Prelocalization finger cylinder 31 is fixed on the air cylinder fixed plate 32; And fix through support bar 33 and copper post track 2 35; Prelocalization bar 34 is connected on the prelocalization finger cylinder 31, and location, back finger cylinder 37 is installed in other one side of copper post track 2 35 with same form, copper post track two cover plates 29 be installed in copper post track 2 35 above.
Fig. 7 is the described frock mechanism structure of the utility model figure; It comprises: positioning tool 23, frock seat (removable) 24, positioning tool limited block 25 etc.; Two positioning tool limited blocks 25 and a positioning tool 23 are housed on each frock seat (removable) 24, ripple pearl screw is housed in positioning tool limited block 25.
In Fig. 8; The described friction plate of the utility model looks for a mechanism to comprise: string iron plate cylinder 39, plane bearing 40, supporting seat 41, loose joint seat 42, loose joint pole 43, rotary sleeve 44, look for a gear-box 45, bearing cover 47, rotating shaft 48, look for a pin 49, zanjon bearing 50, look for a cylinder 51, look for a tooth bar 52, look for a cylinder block 53, look for a gear 54, spring 55, spring base 56, look for a needle guard 57, string iron plate cylinder block 58 etc.; String iron plate cylinder 39 is fixed on the supporting seat 41 after iron plate cylinder block 58 is connected with going here and there; Supporting seat 41 is fixed on the fixed base plate 4; Plane bearing 40 is installed on the loose joint pole 43, and is connected with loose joint seat 42, and rotating shaft 48 is connected with looking for a gear 54 through zanjon bearing 50; And be fixed on and look in the gear-box 45; Look for a needle guard 57 to pass spring 55, spring base 56, be fixed in the rotary sleeve 44, rotary sleeve 44 is fixed on to be looked on the gear-box 45; Look for a cylinder 51 and look for a tooth bar 52, look for a cylinder block 53 to be associated, look for a cylinder block 53 to be fixed on and look on the gear-box 45.
In Fig. 9, the described oil dripping of the utility model mechanism one comprises: press from both sides oily cover plate 59, oil tube 60, the oily cylinder base 61 of folder etc., press from both sides oily cover plate 59 and press from both sides oily cylinder base 61 and be connected, with fixed oils tube 60.
In Figure 10, the described oil dripping of the utility model mechanism two comprises: oiling cylinder 62, air cylinder fixed plate 63, cylinder articulation 64, oiling slide 65, slide cover plate 66, supporting seat 67, oiling 68, oiling slide bar 69, oiling slide block 70, oiling swing roller 71, oiling rotation shift fork 72, oiling gas-tpe fitting 73 etc., and an end of supporting seat 67 is fixed on the fixed base plate 4; The other end connects air cylinder fixed plate 63, and oiling cylinder 62 is fixed on the air cylinder fixed plate 63, and oiling slide block 70 is connected with oiling cylinder 62 through cylinder articulation 64; Slide cover plate 66 is fixed on the oiling slide 65, oiling slide block 70 and 65 sliding joining of oiling slide, and oiling 68 is installed on the oiling slide bar 69; Oiling slide bar 69 can slide in oiling slide block 70, and oiling rotation shift fork 72 is fixed on the oiling slide block 70, and oiling swing roller 71 is installed on the oiling slide bar 69; Oiling gas-tpe fitting 73 is contained on the oiling slide bar 69; Be convenient to trachea, during 62 work of oiling cylinder, promote oiling slide block 70 and move down; Driving oiling slide bar 69 moves down together; When workpiece is run in oiling 68, oiling slide bar 69 retractions, oiling swing roller 71 is under the effect on the inclined-plane of oiling rotation shift fork 72; Drive oiling slide bar 69 rotation slightly, so that let the oil ratio that outpours be evenly distributed on the workpiece.
In Figure 11; The described gear sub-material of the utility model loading mechanism comprises: gear pack into cylinder 74, gripper shoe 75, drift 76, drift holder 77, support panel seat 78, fiber bench 79, glue gear track 80, spring stop 81, glue gear track cover plate 82, spring 83, backgauge slide block 84, air cylinder fixed plate 85, cylinder articulation 86 etc.; The gear cylinder 74 of packing into is fixed on the air cylinder fixed plate 85; Air cylinder fixed plate 85 is connected with an end of gripper shoe 75, and the other end of gripper shoe 75 is connected and supports on the panel seat 78, supports panel seat 78 and is fixed on the track 145; Cylinder articulation 86 links together pack into cylinder 74 of gear with drift 76; Drift 76 and 77 sliding joining of drift holder, drift holder 77 is fixed on the gripper shoe 75, and glue gear track 80 also is fixed on the track 145; Spring stop 81, glue gear track cover plate 82 all are fixed on the glue gear track 80, and backgauge slide block 84 can slide in glue gear track 80.
In Figure 12; The described friction plate of the utility model testing agency comprises: detect air cylinder fixed plate 87, detection needle guard 88, detection needle stand 89, detection guide rod fixed head 90, detection pin 91, detect support plate base 92, detection support plate 93, cylinder articulation 94, detection guide rod 95, detection cylinder 96 etc.; Detection cylinder 96 is fixed on and detects on the air cylinder fixed plate 87, detects air cylinder fixed plate 87 and is connected with detection support plate 93, detects support plate 93 and is connected with detection support plate base 92; Finally be fixed on the track 145; Cylinder articulation 94 joint detection cylinders 96 and detection guide rod fixed head 90 detect needle stand 89 and are installed on the detection guide rod fixed head 90, and detection pin 91 all is installed in detection needle guard 88 and detects on the needle stand 89; Detect guide rod 95 and be fixed on the detection guide rod fixed head 90, detect guide rod 95 and can in detecting air cylinder fixed plate 87, slide.
In Figure 13; The described clamping detent mechanism of the utility model comprises: slide cover plate 97, armful material slide block 98, cylinder holder 99, slide 100, armful material cylinder 101 etc.; Embrace material cylinder 101 and be fixed on the cylinder holder 99, cylinder holder 99 is connected with slide 100, embraces material slide block 98 and is connected on armful material cylinder 101; Slide cover plate 97 is fixed on the slide 100, and an armful material slide block 98 can be slided in slide 100.
In Figure 14; The described riveting of the utility model mechanism comprises: fine setting jacking block 102, riveting seat 103, vertical trimming bolt seat 104, vertical trimming bolt 105, slide rail adjustment piece 106, slide holder 107, loose joint fixed head 108, riveting top board 109, riveting oil cylinder 110, oil cylinder fixed head 111, riveting oil cylinder limited block 112, oil cylinder connector 113, riveting slide block 114, friction plate 115, glue gear 116, riveting slide 117, riveting slide block mold insert 118, riveting head fixed head 119, riveting reference column 120, riveting head 121, excellent power plastic boot 122 etc.; Riveting oil cylinder 110 is with after oil cylinder fixed head 111 is connected; Be fixed on the riveting top board 109; Riveting top board 109 is fastened on the riveting seat 103; Vertical trimming bolt 105 is installed on the vertical trimming bolt seat 104; Be fixed on the side of fixed base plate 4 on the vertical trimming bolt seat 104; Fine setting jacking block 102 is installed in the both sides of riveting seat 103 respectively, and riveting oil cylinder limited block 112 is installed on the piston rod of riveting oil cylinder 110, and oil cylinder connector 113 connects riveting oil cylinder 110 and loose joint fixed head 108.
Figure 15 is the partial enlarged drawing of Figure 14; Its characteristic is: slide holder 107 is fixed on the riveting seat 103, and riveting slide block 114 can slide in riveting slide 117 through the adjusting of slide rail adjustment piece 106; Excellent power plastic boot 122 is contained on the riveting head 121; Riveting head 121 all is contained in riveting head fixed head 119 with riveting reference column 120, and riveting head fixed head 119 is connected with riveting slide block mold insert 118, and riveting slide block mold insert 118 is embedded in the riveting slide block 114.
In Figure 16; The described waste material mechanism of taking off of the utility model comprises: take off waste material cylinder 123, mount pad 124, take off waste material clip 125, supporting seat 126, guide plate 127, folder waste material cylinder 128, take off waste material cylinder block 129, take off waste material cylinder articulation 130 etc.; Take off waste material cylinder 123 and take off waste material cylinder block 129 and be connected; Take off waste material cylinder block 129 and all be installed on the guide plate 127 with mount pad 124, mount pad 124 presss from both sides waste material cylinder 128 and is installed in the mount pad 124 through taking off waste material cylinder articulation 130 and taking off waste material cylinder 123 and be connected; Take off waste material clip 125 and be installed in and take off on the waste material cylinder block 129, guide plate 127 is connected with supporting seat 126.
In Figure 17; The described hull and pulp removing machine structure of the utility model comprises: take off material cylinder 131, take off material slide block holder 132, get material cylinder 133, get material cylinder holder 134, gripper shoe 135, line slide rail 136, side shield 137, hull and pulp removing machine structure holder 138, blanking groove 139, blanking groove holder 140, material taking claw 141, take off material briquetting 142, take off material cylinder block 143 etc.; Hull and pulp removing machine structure holder 138 is fixed on the track 145; Taking off material slide block holder 132 is fixed on the hull and pulp removing machine structure holder 138; Line slide rail 136 is fixed on and takes off on the material slide block holder 132, and it is fixing with line slide rail 136 through gripper shoe 135 to get material cylinder 133, takes off material cylinder 131 and expects that cylinder block 143 is connected with taking off; Taking off material cylinder block 143 is fixed on and takes off on the material slide block holder 132; The piston rod that takes off material cylinder 131 is connected with gripper shoe 135, and material taking claw 141 is installed in to be got on the material cylinder 133, takes off material briquetting 142 and is fixed on the hull and pulp removing machine structure holder 138.
Figure 18 is the work sketch map of the utility model assembling, and track 145 is fixed on the fixed base plate 4, and pusher cylinder 144 also is fixed on the fixed base plate 4 through the cylinder holder.
Figure 19 is the product sketch map of the utility model assembling, and the described product of the utility model comprises: copper post 15, friction plate 115, glue gear 116 etc.
In practical implementation, copper post 15 is chosen after the order through copper post vibrating disk 2-1, delivers in the copper post track 1 of the feed appliance 20 that directly shakes, and the feed appliance 20 that directly shakes is delivered to copper post 15 in the copper post track 2 35 again; In the home position, prelocalization finger cylinder 31 is in the state of stretching out, when execution is automatic, in the time of 31 withdrawals of prelocalization finger cylinder; Location, back finger cylinder 37 stretches out, and blowning installation blows to the position with copper post 15, and when the inductor that detects the copper post detected material, the copper post was pressed into cylinder 28 and begins action; The copper post is pressed in the positioning tool 23 of the removable frock 24 of shifting the position onto, the copper post is pressed into cylinder 28 and returns the 144 continuation actions of pusher cylinder then; The removable frock 24 that installs the copper post is shifted onto on the station of dress friction plate, at this moment, friction plate vibrating disk 2-2 has also delivered to preposition with friction plate; The iron plate cylinder 39 of going here and there promotes to look for a pin 49 to be pressed in lightly on the friction plate, looks for a cylinder 51 to drive and looks for a tooth bar 52 to remove to promote to look for a gear 54, looks for a pin 49 rotations to look for the position thereby drive; When the flat position of looking for a pin 49 and bar hole above the friction plate over against the time, look for a pin 49 under the effect of spring, friction plate to be worn, then friction plate is encased in the copper post; The iron plate cylinder 39 of going here and there is afterwards return, and pusher cylinder 144 continues frock is moved, to the oiling station; Oiling cylinder 62 promotes oiling slide blocks 70 and moves downward, and oiling machine is started working simultaneously, when oiling 68 is attached to friction plate; Oiling slide bar 69 can bounce back, and the oiling swing roller 71 on the oiling slide bar 69 drives oiling slide bar 69 rotation slightly under the effect on the inclined-plane of oiling rotation shift fork 72; So that let the oil ratio that outpours be evenly distributed on the workpiece, after oiling finished, oiling cylinder 62 was return; Pusher cylinder 144 continues frock is moved forward, in the process that moves forward, and can be through a friction plate checkout gear; When detecting when not having friction plate, system can report to the police immediately, and on touch-screen, shows; When having detected friction plate, pusher cylinder 144 can continue frock is moved forward to next station---and the gear sub-material is packed on the station, on this station, when the optical fiber on the fiber bench 79 has detected the glue gear; Gear cylinder 74 action of packing into promotes drift 76, and in the process that drift 76 presses down, drift 76 is at first pushed backgauge slide block 84 open; Glue gear 116 is encased on the copper post that a friction plate is housed, and the gear cylinder 74 of packing into is return, and pusher cylinder 144 continues frock is moved forward; Repeat to adorn the action of friction plate, install top friction plate, deliver to friction plate detection station then and detect; Detect cylinder 96 and promote to detect guide rod fixed heads 90 and move downward, detect pin 91 and run into the spring in the compressed detected needle guard 88 behind the friction plate, when detecting pin 91 all during conducting; Proof has friction plate, and system can give pusher cylinder 144 to signal, 144 actions of pusher cylinder; Shift the frock that installs accessory onto the riveting station, frock is behind the riveting station, and the clamping detent mechanism at first moves; Embrace material cylinder 101 and promote to embrace material slide block 98 and will deliver to the semi-finished product of position and embrace tightly, riveting oil cylinder 110 promotes riveting slide blocks 114 afterwards, drives riveting head 121, excellent power plastic boot 122 etc. and moves downward together; Excellent power plastic boot 122 at first protects semi-finished product, and riveting head 121 a step riveting with copper post 15 again is big, thereby reaches the purpose of the friction plate of riveting tightly; The product of riveting, stretches out because get the home position of material cylinder 133 when taking off the material station earlier through taking off the material station; Take off material cylinder 131 direct actions, after taking off material cylinder 131 and stretching out fully, get material cylinder 133 retractions; Material taking claw 141 will riveting is good product from positioning tool 23, take out, through blowning installation, product is got rid of from blanking groove 139; Do not have riveting good like fruit product, material taking claw 141 just only can be taken the glue gear away, and can not the copper post be taken out; This moment, frock can flow to next station---and take off the waste material station, when the waste material station is taken off in frock arrival, take off 123 actions of waste material cylinder; Promote mount pad 124 and in the chute of guide plate 127, move, because the home position of folder waste material cylinder 128 is open configurations, after taking off waste material cylinder 123 and stretching out fully; Folder waste material cylinder 128 retractions, thus the copper post is clamped tightly, take off waste material cylinder 123 retractions then; Drive mount pad 124 and in the chute of guide plate 127, move up, put the top of taking off reject chute so that will press from both sides the waste material clip 125 that takes off of waste material cylinder 128, folder waste material cylinder 128 opens; The copper post is got rid of from taking off reject chute, and in each cyclic process, hull and pulp removing machine structure and Tuo Fei material mechanism all can participate in action; To remove the accessory in the positioning tool 23, for circulation smoothly next time provides safeguard.
Claims (3)
1. a gear switch is assembled automation equipment; It comprises frame, fixed base plate, copper post detent mechanism, copper post loading mechanism, copper post directly shake mechanism, removable frock, clamping detent mechanism, oil dripping mechanism, gear feeding distribution mechanism, friction plate testing agency, riveting mechanism, finished product hull and pulp removing machine structure, waste product hull and pulp removing machine structure, track, cylinder, oil cylinder, oil pressure station, vibration feeder, control circuit; It is characterized in that; Said fixed base plate and frame are fastened to each other; Said work package comprises: copper post detent mechanism, copper post loading mechanism, copper post directly shake mechanism, removable frock, clamping detent mechanism, oil dripping mechanism, gear feeding distribution mechanism, friction plate testing agency, riveting mechanism, finished product hull and pulp removing machine structure, waste product hull and pulp removing machine structure, track, cylinder, oil cylinder, oil pressure station, vibration feeder, control circuit; Said work package all is fixed on the said fixed base plate, and said vibration feeder is fixed on the frame.
2. a kind of gear switch assembling automation equipment according to claim 1; It is characterized in that; Described copper post loading mechanism comprises that air cylinder fixed plate (21), supporting seat (22), copper post are pressed into pin (26), are pressed into needle stand (27), the copper post is pressed into cylinder (28); Said copper post is pressed into cylinder (28) and is connected with air cylinder fixed plate (21); Air cylinder fixed plate (21) is fixed on the supporting seat (22), and the copper post is pressed into pin 26 and is installed in and is pressed in the needle stand (27), is pressed into needle stand (27) and is pressed into cylinder (28) with the copper post and is connected.
3. a kind of gear switch assembling automation equipment according to claim 1; It is characterized in that; Described friction plate looks for a mechanism to comprise: string iron plate cylinder (39), plane bearing (40), supporting seat (41), loose joint seat (42), loose joint pole (43), rotary sleeve (44), look for a gear-box (45), bearing cover (47), rotating shaft (48), string iron plate pin (49), zanjon bearing (50), look for a cylinder (51), look for a tooth bar (52), look for a cylinder block (53), look for a gear (54), spring (55), spring base (56), string iron plate needle guard (57), string iron plate cylinder block (58); String iron plate cylinder (39) is fixed on the supporting seat (41) after iron plate cylinder block (58) is connected with going here and there; Supporting seat (41) is fixed on the fixed base plate (4); Plane bearing (40) is installed on the loose joint pole (43), and is connected with loose joint seat (42), and rotating shaft (48) is connected with looking for a gear (54) through zanjon bearing (50); And be fixed on and look in the gear-box (45); String iron plate needle guard (57) passes spring (55), spring base (56), is fixed in the rotary sleeve (44), and rotary sleeve (44) is fixed on to be looked on the gear-box (45); Look for a cylinder (51) and look for a tooth bar (52), look for a cylinder block (53) to be associated, look for a cylinder block (53) to be fixed on and look on the gear-box (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204673619U CN202344212U (en) | 2011-11-01 | 2011-11-01 | Automation device for assembling gear switch |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204673619U CN202344212U (en) | 2011-11-01 | 2011-11-01 | Automation device for assembling gear switch |
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| CN202344212U true CN202344212U (en) | 2012-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204673619U Expired - Fee Related CN202344212U (en) | 2011-11-01 | 2011-11-01 | Automation device for assembling gear switch |
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| CN (1) | CN202344212U (en) |
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Granted publication date: 20120725 Termination date: 20131101 |