CN106623733A - Automatic riveting machine and usage method thereof - Google Patents
Automatic riveting machine and usage method thereof Download PDFInfo
- Publication number
- CN106623733A CN106623733A CN201610984565.7A CN201610984565A CN106623733A CN 106623733 A CN106623733 A CN 106623733A CN 201610984565 A CN201610984565 A CN 201610984565A CN 106623733 A CN106623733 A CN 106623733A
- Authority
- CN
- China
- Prior art keywords
- riveting
- workpiece
- grabbing
- pressure
- pressure riveting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
Abstract
The invention discloses an automatic riveting machine and a usage method thereof. The automatic riveting machine comprises a feeding device, a rivet-pressing device, a riveting device, a vibrating plate for pre-putting a fitting and conveying the fitting to the rivet-pressing device, a first grabbing device and a second grabbing device, wherein the first grabbing device and the second grabbing device are used for grabbing a workpiece, the feeding device comprises a feeding groove for pre-arranging the workpiece and a conveying device for conveying the workpiece, the vibrating plate is connected with the rivet-pressing device, the rivet-pressing device and the riveting device are adjacently arranged on the same horizontal plane, the first grabbing device is arranged between the conveying device and the rivet-pressing device for back and forth movement, and the second grabbing device is arranged between the rivet-pressing device and the riveting device for back and forth movement. Automatic discharging, automatic rivet pressing and automatic riveting of the whole technological process are achieved through the two grabbing devices and matching of the feeding device, the rivet-pressing device and the riveting device, potential safety hazards existing in traditional semi-automatic manual operation are avoided, and the product production efficiency is improved.
Description
Technical field
The present invention relates to automated machine field, more particularly to a kind of automation riveting machine and its using method.
Background technology
In daily life, it is required for using structural member in many productions, in particular for using some structures
Cleverly sub-assembly, and it is exactly to rivet to produce a kind of conventional method of sub-assembly, and by clinching method workpiece is secured fitments to
On, sub-assembly is formed, producing the sub-assembly needs multiple processing steps, including the feeding in whole process, presses, rivets,
Generally all it is that using manually carrying out step-by-step operation, this mode of production both complex steps, production efficiency is low in conventional art,
Labor cost is huge, while because artificial operation machine also has great potential safety hazard, being unfavorable for production.
The content of the invention
Based on this, it is necessary to loaded down with trivial details for conventional rivet connection technical step, production efficiency is low, and potential safety hazard is great to ask
A kind of topic, there is provided automation riveting machine.
Its technical scheme is as follows:
A kind of automation riveting machine, including pay-off, pressure riveting device, riveting set, for being pre-placed accessory and pass
Deliver to the vibrating disc and the first grabbing device and the second grabbing device for grabbing workpiece of pressure riveting device, the pay-off
Including for being pre-placed the chute feeder and conveyer for transmitting the workpiece of workpiece, the vibrating disc presses with described
Device is connected, and the pressure riveting device is disposed adjacent in same level with riveting set, and first grabbing device is located at described
Back and forth movement between conveyer and pressure riveting device, second grabbing device is located between the pressure riveting device and riveting set
Back and forth movement.
Its technical scheme is further illustrated below:
Further, the conveyer is located at the chute feeder exit, and including material driving means are pulled out, this pulls out material and drives
Device is provided with the cutting plate and phase magnet of default through hole, and the cutting plate offsets with chute feeder outlet, the work
Part is close to cutting plate after chute feeder, and the phase magnet is located at cutting plate opposite side and fixes the workpiece.
Further, the conveyer also includes positioning drive unit, and the positioning drive unit is connected with alignment pin, institute
State alignment pin further to fix through the cutting plate and by the workpiece under positioning drive unit effect, the cutting plate exists
Pull out the material driving means effect lower drive workpiece to move towards first grabbing device.
Further, the vibrating disc caves inward in tubbiness, and inside is provided with spiral of the entrance positioned at vibrating disc recess
Shape guide rail, the guide rail outlet is connected with the pressure riveting device;
The vibrating disc also includes being offseted with guide rail the shaking device of setting, described to match somebody with somebody under the drive of the shaking device
Part is neatly moved on the pressure riveting device along guide rail.
Further, first grabbing device and the second grabbing device are equipped with manipulator and orientation drive, should
Manipulator is provided with buckling end and circulator for capturing the workpiece, and the orientation drive is connected with circulator and drives
Circulator is rotated, and the circulator adjusts the crawl direction of manipulator according to the location of workpiece, and rotates the workpiece.
Further, the manipulator of first grabbing device fills the transmission under the drive of its orientation drive
The workpiece grabbing put carries out punching press on the pressure riveting device;
The manipulator of second grabbing device will be rushed under the drive of its orientation drive on the pressure riveting device
The workpiece grabbing of pressure is riveted on the riveting set.
Further, the pressure riveting device includes press drift and the base that presses, and the accessory is sent to by vibrating disc
Press on drift, and under cooperation of the drift with the base that presses that press, the accessory is stamped into the workpiece on pressure riveting device
On.
Further, the riveting set includes riveting drift and riveting base, in the riveting drift and riveting base
Cooperation under, the workpiece of the punching press is riveted to form sub-assembly.
Further, also include located at the feeding zone between pressure riveting device and riveting set, riveted in the sub-assembly
Cheng Hou, second grabbing device captures the sub-assembly and sends into feeding zone and move towards at pressure riveting device.
The present invention also provides a kind of using method of automation riveting machine, comprises the following steps:
Workpiece is previously positioned on the chute feeder of pay-off, the work is transmitted by the conveyer on pay-off
Part;
Accessory is previously positioned in the vibrating disc being connected with each other with pressure riveting device, accessory is transmitted to pressing by vibrating disc
In device;
Pressed by capturing the workpiece and being sent to located at the first grabbing device between conveyer and pressure riveting device
At device, the accessory is coordinated to carry out punching press;
By the workpiece of punching press being captured located at the second grabbing device between pressure riveting device and riveting set and being sent to
Riveted at riveting set.
The present invention has the advantages that:By the conveyer on pay-off, will be previously positioned in chute feeder
Workpiece positioned, pulled out material, transmission, workpiece is grabbed one by one and pressed by and the first grabbing device for passing through manipulator design
On device, vibrating disc is fitted through, accessory is sent on pressure riveting device and the together punching press of above-mentioned workpiece;Meanwhile, utilize second
Grabbing device is riveted the workpiece of punching press, to form sub-assembly.Designed by double grabbing devices and pay-off, pressure
Cooperation between riveting device, riveting set, realizes automatic discharge, automatic press-riveting, the automatic riveting during whole riveting process,
Greatly improve the automaticity of product manufacturing, it is to avoid the potential safety hazard that traditional semi-automatic handwork is present, greatly improve
Production efficiency.
Description of the drawings
Fig. 1 is a kind of positive structure schematic of automation riveting machine of the present invention;
Fig. 2 is a kind of dimensional structure diagram of automation riveting machine of the present invention;
Fig. 3 is a kind of partially schematic Fig. 1 of automation riveting machine of the present invention;
Fig. 4 is a kind of partially schematic Fig. 2 of automation riveting machine of the present invention;
Fig. 5 is a kind of schematic flow sheet of the using method of automation riveting machine of the present invention;
Description of reference numerals:
100- pay-offs, 200- pressure riveting devices, 300- riveting sets, 400- vibrating discs, the grabbing devices of 500- first,
The grabbing devices of 600- second, 700- workpiece, 101- chute feeders, 102- conveyers, 103- pulls out material driving means, 104- sub-materials
Plate, 105- phase magnets, 106- positioning drive units, 107- alignment pins, 201- presses drift, and 202- presses base, 501- machines
Tool hand, 502- orientation drives, 504- circulators.
Specific embodiment
Embodiments of the invention are described in detail below in conjunction with the accompanying drawings.
Fig. 1-4 are referred to, the present invention provides a kind of automation riveting machine, including pay-off 100, pressure riveting device 200, riveting
Connection device 300, for being pre-placed accessory 800 and be sent to the vibrating disc 400 of pressure riveting device 200 and for grabbing workpiece
700 the first grabbing device 500 and the second grabbing device 600, in the present embodiment, said apparatus are connected with Master Control Center, and
The automatic operating of whole riveting machine is realized by the intellectuality of Master Control Center, while user can also be realized by Master Control Center
Parameter setting to device.The pay-off 100 includes the chute feeder 101 for being pre-placed workpiece 700 and for transmitting
The conveyer 102 of the workpiece 700, in the present embodiment, chute feeder 101 is usually designed to a strip connected in star, with work
The shape adaptation of part 700, so that multiple workpiece can be stably placed at thereon;And whole chute feeder 101 is set using inclination
Meter, is more convenient workpiece 700 and enters conveyer 102.The vibrating disc 400 is connected with the pressure riveting device 200, so as to realize leading to
The cooperation crossed between vibrating disc 400 and pressure riveting device 200.The pressure riveting device 200 is disposed adjacent in same with riveting set 300
Horizontal plane, first grabbing device 500 is located at back and forth movement between the conveyer 102 and pressure riveting device 200, and described the
Two grabbing devices 600 are located at back and forth movement between the pressure riveting device 200 and riveting set 300.Double grabbing devices 500,600 with
And pressure riveting device 200, the design of riveting set 300 so that multiple steps such as feeding, punching press, riveting can be carried out two-by-two simultaneously,
The crawl of new workpiece is accordingly completed during the punching press of workpiece 700, during the workpiece to punching press is riveted,
Punching press can be carried out to new workpiece, the sleeving and riveting process steps handing-over spent time is saved.
By the conveyer 102 on pay-off, the workpiece 700 being previously positioned in chute feeder is positioned, pulled out
Material, transmission, and one by one grabbed workpiece 700 on pressure riveting device 200 by the first grabbing device 500, fit through vibrating disc
400, accessory 800 is sent on pressure riveting device 200 and the together punching press of above-mentioned workpiece 700;Meanwhile, using the second grabbing device
600 are riveted the workpiece of punching press, to form sub-assembly.Designed by double grabbing devices and pay-off 100, pressed
Cooperation between device 200, riveting set 300, realizes automatic discharge during whole riveting process, automatic press-riveting, automatically
Riveting, greatly improves the automaticity of product manufacturing, it is to avoid the potential safety hazard that traditional semi-automatic handwork is present, significantly
Improve production efficiency.
Further, the conveyer 102 is located at the exit of the chute feeder 101, and including pulling out driving means 103 are expected,
Driving means are to refer to provide power-actuated device, and in the present embodiment, relatively more applicable driving means can be cylinder.
It is prepositioned after chute feeder 101 in multiple workpiece 700, in order to realize the punching press and riveting of workpiece 700, it is necessary first to will
Workpiece 700 is peeled off one by one from chute feeder 101, and is sent to default position, therefore again subdivision is provided with conveyer 102
Multiple parts, to complete multiple tiny steps.It is above-mentioned pull out material driving means 103 be provided with the cutting plate 104 of default through hole with
And phase magnet 105, the outlet of the cutting plate 104 and the chute feeder 101 offsets, and the workpiece 700 is by after chute feeder 101
It is close to cutting plate 104, the phase magnet 105 is located at the opposite side of cutting plate 104 and fixes the workpiece 700.By cutting plate 104
With phase magnet 105, the workpiece 700 for being located at foremost in chute feeder 101 is set to be chosen automatically and be reinforced on cutting plate 104,
Expect ready for ensuing pulling out.
Meanwhile, the conveyer 102 also includes positioning drive unit 106, and the positioning drive unit 106 is connected with positioning
Pin 107, the alignment pin 107 enters under the effect of positioning drive unit 106 through the cutting plate 104 and by the workpiece 700
One step is fixed, and in the present embodiment, workpiece is through being pre-machined and is reserved with through hole thereon, and the length of alignment pin 107 is pre-
First set, after through the cutting plate 104, remaining length is just equal with the thickness of workpiece 700, therefore alignment pin
107 under the drive of positioning drive unit 106 also through the through hole on workpiece 700 after the workpiece 700 is further fixed same
When, also the workpiece is made a distinction with other workpiece, in addition, the cutting plate 104 is pulling out drive under material driving means 103 are acted on
The workpiece 700 is moved towards first grabbing device 500.Fixing, after the preparation such as sub-material finishes, pull out material and drive dress
Put 103 to start in good time, the workpiece 700 is driven away from chute feeder 101 by cylinder, and move towards the first grabbing device 500
To ad-hoc location, so that punching press is sent in the crawl of the first grabbing device.
Additionally, the vibrating disc 400 caves inward in tubbiness, in the present embodiment, vibrating disc 400 and pressure riveting device 200
Be connected, the accessory 800 for punching press be pre-placed at its sunken inside, for by the chaotic multiple accessories placed integrated and by
It is individual to be sent at pressure riveting device 200 in combination with workpiece 700;Inside is provided with entrance and leads positioned at the helical form of the recess of vibrating disc 400
Rail, the guide rail outlet is connected with the pressure riveting device 200;Also, the vibrating disc 400 also includes being offseted with guide rail the shake of setting
Dynamic device, under the drive of the shaking device, the accessory 800 is neatly moved on the pressure riveting device 200 along guide rail.At this
In embodiment, above-mentioned guide rail entrance is connected with vibrating disc recess, and outlet is connected with pressure riveting device 200, and its width is just accommodated
One accessory passes through after ajusting at a certain angle, among multiple accessories 800 are added into vibrating disc 400, in shaking device
Under effect, vibrating disc 400 is constantly shaken, and drives all accessories 800 therein to be moved, and enters when accessory 800 reaches guide rail
Mouthful, by the angle of shake adjustment accessory 800 so as to smoothly enter among guide rail, and pressure riveting device 200 is entered into along guide rail
In, in this process, by the cooperation of shaking device and guide rail, realize transmission and the proper alignment of accessory.
In addition, the grabbing device 600 of first grabbing device 500 and second is equipped with manipulator 501,601 and orientation is driven
Dynamic device 502,602, and manipulator 501,601 is provided with the buckling end 503,603 and circulator for capturing the workpiece
504th, 604, the orientation drive 502 of above-mentioned first grabbing device is connected with circulator 504 and drives the circulator to rotate, institute
State the crawl of the circulator 504 according to the manipulator 501 of the first grabbing device of position adjustments of the workpiece 700 of the first grabbing device
Direction, and the workpiece 700 is rotated, in the present embodiment, workpiece 700 is carried out pulling out material, separation, passed through conveyer 102
Precalculated position is reached after sending, the first grabbing device 500 needs to be sent at pressure riveting device 200, because conveyer is only responsible for
Transmission, thus in the process the putting position of workpiece 700 be not it is relative be inclined with pressure riveting device 200, therefore in order to be able to more
The workpiece 700 is firmly grasped well, while in order to be adjusted to workpiece 700 to be adapted to the angle of punching press, introducing the rotation of the first grabbing device
Turn the crawl direction that device 504 adjusts the first grabbing device 500, this is one of effect of circulator.Meanwhile, the second grabbing device
Orientation drive 602 is connected with circulator 604 and drives the circulator to rotate, the circulator 604 of second grabbing device
According to the crawl direction of the manipulator 601 of the second grabbing device of position adjustments of the workpiece 700, and rotate the workpiece 700.
Further, the manipulator 501 of first grabbing device under the drive of its orientation drive 502 by the conveyer
Workpiece 700 on 102 is grabbed and carry out on the pressure riveting device 200 punching press;The manipulator 601 of second grabbing device is at it
The workpiece 700 of punching press on the pressure riveting device 200 is grabbed into the riveting set under the drive of orientation drive 602
Riveted on 300.In real production application, often one accessory 800 of stamping riveting on a workpiece 700 incessantly, and also
Needs carry out stamping riveting on the not coplanar of workpiece, therefore in this programme, are rotated in place by circulator and the first crawl
Device 500, the second grabbing device 600 it is movable, reach the position of the stamping riveting of adjustment workpiece 700.
Meanwhile, the pressure riveting device 200 includes press drift 201 and the base 202 that presses, and the accessory 800 is by vibrations
Disk 400 is sent to and presses on drift 201, and under cooperation of the drift 201 with the base 202 that presses that press, by the punching press of accessory 800
To on the workpiece 700 on pressure riveting device 200.The riveting set 300 includes riveting drift 301 and riveting base 302,
Under the cooperation of the riveting drift 301 and riveting base 302, the workpiece 700 of the punching press is riveted to form combination
Part.
Further, the automation riveting machine is also included located at the feeding zone between pressure riveting device 200 and riveting set 300
900, after the completion of sub-assembly riveting, second grabbing device 600 captures the sub-assembly and sends into feeding zone 900 and towards pressure
Move at riveting device 200.After the workpiece 700 of punching press has been riveted, the second grabbing device 600 needs return crawl new
Stamped workpieces, therefore feeding zone is located between pressure riveting device 200 and riveting set 300, in the mistake that the second grabbing device 600 is returned
Journey can directly be sent to feeding zone, not only facilitate but also improved efficiency.
At the same time, Fig. 5 is referred to, the present invention also provides a kind of using method of automation riveting machine, including following step
Suddenly:
S101:Workpiece is previously positioned on the chute feeder of pay-off, is transmitted by the conveyer on pay-off
The workpiece;
S102:Accessory is previously positioned in the vibrating disc being connected with each other with pressure riveting device, accessory is transmitted by vibrating disc
Into pressure riveting device;
S103:By capturing the workpiece located at the first grabbing device between conveyer and pressure riveting device and being sent to
At pressure riveting device, the accessory is coordinated to carry out punching press;
S104:By the workpiece of punching press being captured located at the second grabbing device between pressure riveting device and riveting set and being passed
Deliver to and riveted at riveting set.
During this whole device use, user only needs for workpiece 700 and accessory 800 to be put into ad-hoc location, transmission
Device 102 and vibrating disc 400 are automatically separated, transmit the workpiece and accessory, the first grabbing device 500 and the second grabbing device 600
Adjust automatically captures direction and transport path, and pressure riveting device 200 has rhythm to carry out punching press, riveting, realizes whole with riveting set 300
Automatic discharge, automatic press-riveting during individual riveting process, automatic riveting, greatly improve the automaticity of product manufacturing,
The potential safety hazard for avoiding traditional semi-automatic handwork from existing, substantially increases production efficiency.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to the reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more concrete and detailed, but and
Can not therefore be construed as limiting the scope of the patent.It should be pointed out that for one of ordinary skill in the art comes
Say, without departing from the inventive concept of the premise, some deformations and improvement can also be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be defined by claims.
Claims (10)
1. a kind of automation riveting machine, it is characterised in that including pay-off, pressure riveting device, riveting set, for being pre-placed
Accessory is simultaneously sent to the vibrating disc and the first grabbing device and the second grabbing device for grabbing workpiece of pressure riveting device, described
Pay-off includes the chute feeder for being pre-placed workpiece and the conveyer for transmitting the workpiece, the vibrating disc with
The pressure riveting device is connected, and the pressure riveting device is disposed adjacent in same level with riveting set, first grabbing device
Make back and forth movement between the conveyer and pressure riveting device, second grabbing device is located at the pressure riveting device and riveting
Make back and forth movement between connection device.
2. a kind of automation riveting machine according to claim 1, it is characterised in that the conveyer is located at the feeding
Groove exit, including material driving means are pulled out, this pulls out the cutting plate and phase magnet that material driving means are provided with default through hole, institute
State cutting plate to offset with chute feeder outlet, the workpiece is close to cutting plate after chute feeder, and the phase magnet is located at
Cutting plate opposite side fixes the workpiece.
3. a kind of automation riveting machine according to claim 2, it is characterised in that the conveyer also includes that positioning is driven
Dynamic device, the positioning drive unit is connected with alignment pin, and the alignment pin passes through the sub-material under positioning drive unit effect
Plate simultaneously further fixes the workpiece, and the cutting plate drives the workpiece towards described first in the case where material driving means effect is pulled out
Grabbing device is moved.
4. a kind of automation riveting machine according to claim 1, it is characterised in that the vibrating disc concaves in tubbiness
Fall into, inside is provided with helical form guide rail of the entrance positioned at vibrating disc recess, the guide rail outlet is connected with the pressure riveting device;
The vibrating disc also includes being offseted with guide rail the shaking device of setting, under the drive of the shaking device, the accessory edge
Guide rail is neatly moved on the pressure riveting device.
5. a kind of automation riveting machine according to claim 1, it is characterised in that first grabbing device and second grab
Take device and be equipped with manipulator and orientation drive, the manipulator is provided with the buckling end for capturing the workpiece and rotation
Device, the orientation drive is connected with circulator and drives circulator to rotate, and the circulator is adjusted according to the location of workpiece
The crawl direction of manipulator, and rotate the workpiece.
6. a kind of automation riveting machine according to claim 5, it is characterised in that the manipulator of first grabbing device
Punching press will be carried out under the drive of its orientation drive on the workpiece grabbing on the conveyer to the pressure riveting device;
The manipulator of second grabbing device is under the drive of its orientation drive by punching press on the pressure riveting device
Workpiece grabbing is riveted on the riveting set.
7. a kind of automation riveting machine according to claim 6, it is characterised in that the pressure riveting device includes the drift that presses
And the base that presses, the accessory is sent to by vibrating disc and pressed on drift, and under cooperation of the drift with the base that presses that press,
The accessory is stamped on the workpiece on pressure riveting device.
8. a kind of automation riveting machine according to claim 7, it is characterised in that the riveting set includes riveting drift
And riveting base, under cooperation of the riveting drift with riveting base, the workpiece of the punching press is riveted to be formed
Sub-assembly.
9. a kind of automation riveting machine according to claim 8, it is characterised in that also include located at pressure riveting device and riveting
Feeding zone between device, after the completion of sub-assembly riveting, second grabbing device captures the sub-assembly and sends into blanking
Simultaneously move towards at pressure riveting device in area.
10. a kind of using method of automation riveting machine, it is characterised in that comprise the following steps:
Workpiece is previously positioned on the chute feeder of pay-off, the workpiece is transmitted by the conveyer on pay-off;
Accessory is previously positioned in the vibrating disc being connected with each other with pressure riveting device, accessory is transmitted to pressure riveting device by vibrating disc
In;
By capturing the workpiece located at the first grabbing device between conveyer and pressure riveting device and being sent to pressure riveting device
Place, coordinates the accessory to carry out punching press;
By the way that the workpiece of punching press is captured located at the second grabbing device between pressure riveting device and riveting set and riveting is sent to
Riveted at device.
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CN201610984565.7A CN106623733B (en) | 2016-11-09 | 2016-11-09 | A kind of automation riveting machine and its application method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111069442A (en) * | 2019-12-27 | 2020-04-28 | 格力电器(武汉)有限公司 | Automatic riveting device and system |
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CN203725686U (en) * | 2014-03-12 | 2014-07-23 | 乐清市德盛自动化科技有限公司 | Riveting machine capable of automatically mounting rivets |
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KR100188895B1 (en) * | 1996-05-02 | 1999-06-01 | 채영호 | Automatic riveting machine |
CN201613327U (en) * | 2010-02-22 | 2010-10-27 | 福建工程学院 | Automatic riveting machine |
CN102989977A (en) * | 2012-10-31 | 2013-03-27 | 信华精机有限公司 | Full-automatic riveting device |
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CN111069442A (en) * | 2019-12-27 | 2020-04-28 | 格力电器(武汉)有限公司 | Automatic riveting device and system |
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