A kind of full-automatic multistation oil connection pressing equipment
Technical field
The utility model belongs to the mould punching technical field, particularly a kind of full-automatic multistation oil connection pressing equipment.
Background technology
Refer to Fig. 1, it is a vehicle high-pressure oil pipe joint.In existing production technology, before completing, after road processing, also need 4 salient points of punching press and assembling copper ring on numerically controlled lathe.Existing salient point processing mode is to use manual diel punching press salient point at twice, first punching press two salient points on one side, and after the upset part, then two salient points of punching parts another side.After 4 salient point punching presses complete, then the hand assembled copper ring.Use another hand press, place by hand part to forcing press, then copper ring is placed in inner bore of part, pull handle, rely on a pole that copper ring is pressed in the part aperture.Such processing mode is when batch production, and consuming time, power consumption, have a strong impact on production efficiency, reduces economic benefit, and manually be difficult to the controlled pressure size, and bump size is unstable.Therefore, real necessity that belongs to of high efficiency production equipment of a kind of automation is provided.
The utility model content
The purpose of this utility model is to provide a kind of full-automatic multistation oil connection pressing equipment, mainly solve the defect of above-mentioned prior art, the utility model has been realized the punching press of oil connection salient point and the assembling of copper ring, thereby a large amount of costs of labor have been saved, improve greatly the production efficiency of product, improved the quality of product to be processed.And be provided with detection system on manipulator, guaranteed the safety and reliability of full automatic processing.。
For achieving the above object, the utility model is to realize like this.
A kind of full-automatic multistation oil connection pressing equipment, it is characterized in that: it comprises workbench, and steel plate, part feeding device, copper ring pay-off, loading and unloading manipulator, electric rotary table, salient point punching mechanism, copper ring that workbench is provided with fixed mechanism pick and place assemble mechanism and material-receiving device; Wherein: loading and unloading manipulator, salient point punching mechanism, copper ring pick and place assemble mechanism and arrange respectively around electric rotary table, respectively as first, second, third station; The part input of this part feeding device is positioned at the first station position, and the input of this copper ring pay-off is positioned at the position of the 3rd station, and the finished product output of this material-receiving device also is positioned at the first station position; This loading and unloading manipulator, electric rotary table, salient point punching mechanism, copper ring pick and place assemble mechanism and carry out electrical control by PLC.
Described full-automatic multistation oil connection pressing equipment is characterized in that: this loading and unloading manipulator, salient point punching mechanism, copper ring pick and place assemble mechanism and arrange at electric rotary table spaced around 120 degree.
Described full-automatic multistation oil connection pressing equipment, it is characterized in that: this loading and unloading manipulator is the Three Degree Of Freedom loading and unloading manipulator, and it forms by adjusting bolt, top board, vertical support plate, horizontal air cylinder gripper shoe, gas pawl connecting plate, paw, part location bulb, bulb bearing, gas pawl, vertical cylinder, vertical cylinder connecting plate and horizontal air cylinder; Wherein: vertical support plate is fixed on steel plate, the horizontal air cylinder gripper shoe is fixed on vertical support plate, vertical support plate is provided with kidney slot, horizontal air cylinder is fixed on the horizontal air cylinder gripper shoe, vertical cylinder links together by the expansion link of vertical cylinder connecting plate and horizontal air cylinder, and the gas pawl is connected with vertical cylinder by gas pawl connecting plate; Clamping device is comprised of gas pawl, part location bulb, bulb bearing, spring and paw, the bulb bearing is fixed on the gas pawl, part location bulb is contained on the bulb bearing, put into spring between part location bulb and bulb bearing, part location bulb can move up and down by Compress Spring, paw, according to the outside dimension design of part, with the perfect laminating in the face of cylinder of part, clamps part.
Described full-automatic multistation oil connection pressing equipment is characterized in that: this salient point punching mechanism is comprised of stamping cylinder, gantry support, the circular gusset piece of cylinder, leading truck, lead, drift guide holder drift, fixed block and die; Wherein: this gantry support side arranges stamping cylinder, and the piston rod of this stamping cylinder (601) connects respectively the circular gusset piece of the cylinder that is positioned at the gantry support below and lead; The circular gusset piece of this cylinder below connects leading truck; Leading truck is to be combined by pin and screw by two trapezoidal parts, and the leading truck below connects the drift guide holder; Drift guide holder inside is provided with die; Be respectively equipped with 4 pilot holes on guide holder, around drift guide holder axle center, 90 degree are uniformly distributed 4 pilot holes, and the pilot hole axle center is downward-sloping 15 degree of level; Be connected with respectively 4 drifts on leading truck, the position of this drift and angle are corresponding to 4 pilot holes on guide holder.
Described full-automatic multistation oil connection pressing equipment, it is characterized in that: the junction at drift and leading truck also is provided with adjustment block, this adjustment block is rectangle, by draw-in groove, embeds leading truck, relies on the screwed hole of fixed block and through hole to regulate and the fixed adjustment piece.
Described full-automatic multistation oil connection pressing equipment is characterized in that: this copper ring pick and place assemble mechanism by vertical support plate, horizontal supporting plate, the second electric rotary table, get the copper ring mould, put the copper ring mould, press copper ring mould, cylinder supports plate, assembling copper ring cylinder, get the copper ring cylinder and put the copper ring cylinder and form; Wherein: the vertical support plate lower end is connected on steel plate, horizontal supporting plate is connected with vertical support plate, be fixedly connected with the second electric rotary table on this horizontal supporting plate, the cylinder supports plate is fixed on the second electric rotary table, get the copper ring cylinder, put the copper ring cylinder, assembling copper ring cylinder all is connected and fixed on the cylinder supports plate, get the copper ring mould, put the copper ring mould, press the copper ring mould to be separately positioned on corresponding to getting the copper ring cylinder, put the copper ring cylinder, the below, position of assembling copper ring cylinder.
Described full-automatic multistation oil connection pressing equipment is characterized in that: this part feeding device is comprised of spiral vibrating dish, horizontal vibration track, part guide holder and part supporting seat.
Described full-automatic multistation oil connection pressing equipment is characterized in that: this copper ring pay-off is comprised of spiral vibrating dish, horizontal vibration track and copper ring material receiving mechanism.
Described full-automatic multistation oil connection pressing equipment is characterized in that: this electric rotary table consists of electric rotary table, disk and three element mountings.
Described full-automatic multistation oil connection pressing equipment is characterized in that: this material-receiving device is comprised of connect material track, pulp-collecting box of inclination.
By said structure also compared with prior art, the utility model has the advantage of: realized machinery automation processing, high efficiency, avoided the impact of the product quality of existing manual mode, greatly reduced number of workers, reduced production cost, between each operation, automation completes feeding, punching press, makes technological process be simplified.
The accompanying drawing explanation
Fig. 1 is the fabricated part figure that the utility model equipment is processed.
Fig. 2 is the axonometric drawing of the utility model equipment.
Fig. 3 is the top view of the utility model equipment.
In Fig. 2,3: the 1-part feeding device, the 2-pulp-collecting box, the 3-track that connects material, the 4-electric rotary table, the 5-loading and unloading manipulator, 6-salient point punching mechanism, 7-magnetic valve fixed head, the 8-copper ring picks and places assemble mechanism, 9-steel plate, 10-copper ring pay-off.
Fig. 4 is the structural representation of loading and unloading manipulator in the utility model equipment.
Fig. 5 is the structural representation of the clamping device of loading and unloading manipulator in the utility model equipment.
In Fig. 4,5: 501-adjusts bolt, 502-top board, 503-vertical support plate, 504-horizontal air cylinder gripper shoe, 505-gas pawl connecting plate, 506-paw, 507-part location bulb, 508-bulb bearing, 509-gas pawl, 510-vertical cylinder, 511-vertical cylinder connecting plate, the 512-horizontal air cylinder, the W-part.
Fig. 6 is the structural representation of the utility model equipment bumps punching mechanism.
Fig. 7 is the cutaway view of Fig. 6.
Fig. 8 is the partial enlarged drawing of A section in Fig. 7.
In Fig. 6,7,8: 601-stamping cylinder, 602-gantry support, the circular gusset piece of 603-cylinder, 604-leading truck, 605-lead, 606-drift guide holder, 607-adjustment block, 608-drift, 609-fixed block, 610-die.
Fig. 9 is the structural representation that in the utility model equipment, copper ring picks and places assemble mechanism.
In Fig. 9: the 801-vertical support plate, the 802-horizontal supporting plate, 803-the second electric rotary table, 804-gets the copper ring mould, 805-is put the copper ring mould, and 806-presses copper ring mould, 807-cylinder supports plate, 808-assembling copper ring cylinder, 809-gets the copper ring cylinder, and 810-is put the copper ring cylinder.
Figure 10 is the utility model equipment operating schematic flow sheet.
The specific embodiment
Refer to Fig. 2-3, the utility model discloses a kind of full-automatic multistation oil connection pressing equipment.As shown in the figure: this equipment comprises the aluminium section bar workbench, and steel plate 9, part feeding device 1, copper ring pay-off 10, part guiding mechanism, loading and unloading manipulator 5, electric rotary table 4, salient point punching mechanism 6, copper ring that workbench is provided with fixed mechanism pick and place assemble mechanism 8 and material-receiving device (comprising connect material track 3 and pulp-collecting box 2).Wherein: loading and unloading manipulator 5, salient point punching mechanism 6, copper ring pick and place assemble mechanism 8 and arrange respectively around electric rotary table 4, and respectively as first, second, third station, optimal way is that interval 120 degree arrange.The part input of this part feeding device 1 is positioned at the first station position, and the input of this copper ring pay-off 10 is positioned at the position of the 3rd station, and the finished product output of this material-receiving device also is positioned at the first station position.In the utility model is integrated in a set of equipment by said mechanism and device, adopt air and electric power as power source, by the PLC electrical control, the punching press of oil connection salient point and the assembling of copper ring have finally been realized, thereby a large amount of costs of labor have been saved, improve greatly the production efficiency of product, improved the quality of product to be processed.And be provided with detection system on loading and unloading manipulator 5, guaranteed the safety and reliability of full automatic processing.
In the said equipment:
The effect of part feeding device 1 is automatically part to be processed to be delivered to assigned address, and this device is comprised of spiral vibrating dish, horizontal vibration track, part guide holder and part supporting seat.
The effect of copper ring pay-off 10 is automatically copper ring to be delivered to the pay-off of assigned address, and this device is comprised of spiral vibrating dish, horizontal vibration track and copper ring material receiving mechanism.
The effect of electric rotary table 4 is the element mounting rotations that drive on disk and disk, and this mechanism consists of electric rotary table, disk and three element mountings, completes the conversion of part station.
Material-receiving device is comprised of connect material track 3, pulp-collecting box 2 of inclination, for collecting finished product, during the part of having processed slips into pulp-collecting box 2 along inclined plane under deadweight.
Loading and unloading manipulator 5 in the utility model equipment is the Three Degree Of Freedom loading and unloading manipulator, and its effect is that part to be processed is taken away and sent into electric rotary table 4 from element mounting, and this Three Degree Of Freedom loading and unloading manipulator 5 has also been born the function of finished product discharging simultaneously.Refer to Fig. 4,5, it forms by adjusting bolt 501, top board 502, vertical support plate 503, horizontal air cylinder gripper shoe 504, gas pawl connecting plate 505, paw 506, part location bulb 507, bulb bearing 508, gas pawl 509, vertical cylinder 510, vertical cylinder connecting plate 511 and horizontal air cylinder 512.Wherein: vertical support plate 503 is fixed on steel plate 9 by four slide blocks and screw, can adjust the front and back position of manipulator.Horizontal air cylinder gripper shoe 504 is bolted on vertical support plate 503, and vertical support plate 503 is provided with kidney slot, can adjust the upper-lower position of manipulator.Horizontal air cylinder 512 directly adopts screw to be fixed on horizontal air cylinder gripper shoe 504, and vertical cylinder 510 links together by vertical cylinder connecting plate 511 and the expansion link of horizontal air cylinder 512, and gas pawl 509 is connected with vertical cylinder 510 by gas pawl connecting plate 505.Clamping device is comprised of gas pawl 509, part location bulb 507, bulb bearing 508, spring and paw 506, bulb bearing 508 adopts screw directly to be fixed on gas pawl 509, part location bulb 507 is contained on bulb bearing 508, between is put into spring, part location bulb 507 can move up and down by Compress Spring, paw 506, according to the outside dimension design of part, with the perfect laminating in the face of cylinder of part, clamps part.
The structure of salient point punching mechanism 6 refers to Fig. 6-8, and it is comprised of stamping cylinder 601, gantry support 602, the circular gusset piece 603 of cylinder, leading truck 604, lead 605, drift guide holder 606, drift 608, fixed block 609 and die 610.These gantry support 602 tops arrange stamping cylinder 601, and the piston rod of this stamping cylinder 601 connects respectively the circular gusset piece 603 of the circular gusset piece 603(of cylinder cylinder that is positioned at gantry support 602 belows and can be fixed on the piston rod of stamping cylinder 601 by nut) and lead 605; On the circular gusset piece 603 of the circular gusset piece 603 belows connection leading truck 604(cylinder of this cylinder, 4 through holes are set, pass pupil by securing member and connect the circular gusset piece 603 of cylinder and leading truck 604); Leading truck 604 is to be combined by pin and screw by two trapezoidal parts, the purpose of design is to be convenient to processing like this, and be provided with respectively two high accuracy through holes on leading truck 604 belows connection drift guide holder 606(leading trucks 604, wherein two for fixing 606, two pilot holes as lead 605 of drift guide holder); It is to design according to the appearance and size of part that drift guide holder 606 inside are provided with die 610(die 610, for fixing and guide elements, uses nut to be fixed on drift guide holder 606); Be respectively equipped with 4 pilot holes on guide holder 606,4 pilot holes are uniformly distributed around drift guide holder 606 axle center 90 degree, and the pilot hole axle center is downward-sloping 15 degree of level; Be connected with respectively 4 drifts 608 on leading truck 604, the position of this drift 608 and angle are corresponding to 4 pilot holes on guide holder 606.
When this salient point punching mechanism 6 is used, when the piston rod of stamping cylinder 601 stretches out downwards, the die 610 that is fixed on drift guide holder 606 inside is contact part W guide elements W at first, lead 605 with part phase W to static; Subsequently, the piston rod of stamping cylinder 601 continues to move downward, and promotes leading truck 604 and moves downward, and drives oliquely downward punching parts of drift 608, completes the punching press of 4 salient points of part.
In addition, due to the drift phenomenon that reconditioning again there will be length to differ of wearing and tearing, therefore, in the junction of drift 608 and leading truck 604, also be provided with adjustment block 607, in order to regulate drift, repeatedly reconditioning use of drift like this, reduce production costs.This adjustment block 607 is rectangle, by draw-in groove, embeds leading truck 604, relies on the screwed hole of fixed block and through hole to regulate and the fixed adjustment piece, realizes the front and back regulatory function of drift.
Copper ring picks and places the structure of assemble mechanism 8, refers to Fig. 9.It by vertical support plate 801, horizontal supporting plate 802, the second electric rotary table 803, get copper ring mould 804, put copper ring mould 805, press copper ring mould 806, cylinder supports plate 807, assembling copper ring cylinder 808, get copper ring cylinder 809 and put copper ring cylinder 810 and form.
Vertical support plate 801 lower ends are connected on steel plate 9, horizontal supporting plate 802 is connected with vertical support plate 801, being fixedly connected with the second electric rotary table 803(electric rotary table on this horizontal supporting plate 802 relies on four screws to be fixed on horizontal supporting plate), cylinder supports plate 807 is fixed on the second electric rotary table 803 by four screws, get copper ring cylinder 809, put copper ring cylinder 810, assembling copper ring cylinder 808 all adopts flange connect to be fixed on cylinder supports plate 807, get copper ring mould 804, put copper ring mould 805, press copper ring mould 806 to be separately positioned on corresponding to getting copper ring cylinder 809, put copper ring cylinder 810, the below, position of assembling copper ring cylinder 808.
The utility model equipment also has electric control system, controls the motion of two electric rotary tables 4,803 and all cylinders 512,510,601,808,809,810 by PLC, magnetic switch all is housed, for signal controlling on cylinder.
Refer to Figure 10, he is the operating process schematic diagram of the utility model equipment, and the corresponding program of this operating process can be arranged in PLC.
Be only preferred embodiment of the present utility model in sum, not be used for limiting practical range of the present utility model.Be that all equivalences of doing according to the content of the utility model claim change and modify, all should be technology category of the present utility model.