CN113415485B - Full-automatic bulk electronic component sorting appearance detection test packaging equipment - Google Patents
Full-automatic bulk electronic component sorting appearance detection test packaging equipment Download PDFInfo
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- CN113415485B CN113415485B CN202110749636.6A CN202110749636A CN113415485B CN 113415485 B CN113415485 B CN 113415485B CN 202110749636 A CN202110749636 A CN 202110749636A CN 113415485 B CN113415485 B CN 113415485B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B17/00—Other machines, apparatus, or methods for packaging articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/04—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by vibratory feeders
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
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Abstract
The invention discloses full-automatic sorting appearance detection test packaging equipment for bulk electronic components, which relates to the technical field of production of bulk electronic components and comprises a base, and an automatic feeding mechanism, a sorting mechanism, a testing mechanism, a detecting mechanism, a transferring mechanism and a packaging mechanism which are arranged on the base; the automatic feeding mechanism is used for feeding electronic components, the discharge gate of the automatic feeding mechanism is connected with the sorting mechanism, the transfer mechanism is used for grabbing the electronic components on the sorting mechanism, the detection mechanism can carry out appearance detection on the electronic components, the testing mechanism is used for testing the electronic components, and the packaging mechanism is used for packaging the electronic components. The invention can independently finish sorting, appearance detection, testing and packaging of bulk electronic components, and well solves the use problem of the bulk electronic components.
Description
Technical Field
The invention relates to the technical field of bulk electronic component production, in particular to full-automatic bulk electronic component sorting appearance detection test packaging equipment.
Background
With the generalization of intelligent life, a large number of electronic components are used in life. These small parts have been deep into our lives, and also suggest that these electronic components have been separated from both industrial and human lives themselves, and are used in increasing amounts.
Most of the electronic components produced by the existing electronic component manufacturers are in a bulk form, the bulk electronic components are unfavorable for the use of later-stage automatic equipment, and a very small part of the bulk electronic components are unsatisfactory and need to be scrapped, and the rest of the bulk electronic components are qualified and can be used. In order to be able to use these electronic components in conjunction with subsequent automation, a great deal of manual sorting, picking, even some require testing, then packaging, etc. for sale or use.
Part of high-end electronic component production lines can finish the detection and packaging work of the produced products, but most production lines cannot achieve the function, and the produced products are in a bulk state. The prior industrial intellectualization is not popularized, and most electronic components are manually installed, so that the electronic components in bulk do not show the defects, but the irregularly packaged electronic components cannot meet the use requirements along with the popularization of the prior full-automatic equipment. The market demand for equipment for automatic sorting and packaging functions of bulk electronic components is increasing.
Therefore, a new full-automatic packaging device for sorting appearance inspection and test of bulk electronic components is needed to solve the above-mentioned problems in the prior art.
Disclosure of Invention
The invention aims to provide full-automatic sorting, appearance detecting, testing and packaging equipment for bulk electronic components, so as to solve the problems in the prior art, independently finish sorting, appearance detecting, testing and packaging of the bulk electronic components, and well solve the use problems of the bulk electronic components.
In order to achieve the above object, the present invention provides the following solutions:
the invention provides full-automatic bulk electronic component sorting appearance detection test packaging equipment which comprises a base, and an automatic feeding mechanism, a sorting mechanism, a testing mechanism, a detecting mechanism, a transferring mechanism and a packaging mechanism which are arranged on the base, wherein the testing mechanism is arranged on the base; the automatic feeding mechanism is used for feeding electronic components, a discharge hole of the automatic feeding mechanism is connected with the sorting mechanism, the transfer mechanism is used for grabbing the electronic components on the sorting mechanism, the detection mechanism can detect the appearance of the electronic components, the testing mechanism is used for testing the electronic components, and the packaging mechanism is used for packaging the electronic components;
the base comprises a distribution box and a mounting bottom plate, and the mounting bottom plate is arranged above the distribution box;
the sorting mechanism comprises a flexible vibration disc, the flexible vibration disc is arranged on the mounting bottom plate, flexible vibration disc light sources are arranged around the flexible vibration disc, a positioning camera mechanism is further arranged right above the flexible vibration disc, the positioning camera mechanism comprises a positioning camera, the positioning camera is arranged on a positioning camera support, the positioning camera support is arranged on the mounting bottom plate, and the positioning camera support is further provided with positioning camera light sources;
the testing mechanism comprises a testing area, the testing area is fixed on the mounting bottom plate and is positioned at one side of the flexible vibration disc far away from the automatic feeding mechanism, and the testing area is provided with a testing jig;
the packaging mechanism comprises a tube package material receiving mechanism, a package material receiving mechanism and a tray package material receiving mechanism, wherein the tube package material receiving mechanism, the package material receiving mechanism and the tray package material receiving mechanism are all arranged on the mounting bottom plate;
the automatic feeding and receiving mechanism is arranged on the left side of the automatic feeding mechanism, the automatic feeding and receiving mechanism comprises a discharging groove, a packing tube and a vibration generator, the vibration generator is arranged on the mounting bottom plate, the discharging groove and the packing tube are arranged on the vibration generator, the discharging groove is arranged at the inlet of the packing tube, the discharging groove is used for placing electronic components, and the vibration generator can convey the electronic components in the discharging groove into the packing tube through vibration;
the package material collecting mechanism is positioned at the left side of the tube material collecting mechanism and at the left lower end of the mounting bottom plate; the winding and collecting mechanism comprises a material belt track, a pressing mechanism, a material film placing mechanism, a motor gear transmission mechanism and a reel placing mechanism, wherein the material belt track is used for penetrating through an empty material belt, the material belt is fixed on the motor gear transmission mechanism, and the material belt is driven to move through the motor gear transmission mechanism; the material film placing mechanism is used for placing a material film, the pressing mechanism is used for bonding the material film and the material belt together, and the reel placing mechanism is used for placing and collecting the material belt bonded with the material film;
the tray-loading receiving mechanism is arranged at the left upper end of the mounting bottom plate and comprises a tray-full tray discharging bin, a tray feeding bin, a tray conveying mechanism, a tray and a material placing area; the tray conveying mechanism is used for conveying the trays from the tray feeding bin to the material placing area and conveying the trays filled with the electronic components to the tray full-tray discharging bin which is used for storing the trays filled with the electronic components.
Preferably, the automatic feeding mechanism comprises a fixed bottom plate, a linear vibration generator and a discharging bin, wherein the fixed bottom plate is fixed on the mounting bottom plate, the bottom of the linear vibration generator is arranged on the fixed bottom plate, the discharging bin is arranged at the top of the linear vibration generator, a feeding hole is formed in the top of the discharging bin, a discharging hole is formed in the bottom of the discharging bin, and the discharging hole is connected with the sorting mechanism.
Preferably, the transfer mechanism comprises an X-carrying shaft, a Y-carrying shaft and a Z-carrying shaft, wherein the Y-carrying shaft is fixed on the mounting base plate, and the X-carrying shaft is mounted on the Y-carrying shaft and can move along the Y-carrying shaft; the Z conveying shaft is arranged on the X conveying shaft and can move along the X conveying shaft; and the Z carrying shaft is provided with a grabbing device, and the grabbing device can move along the Z carrying shaft.
Preferably, the grabbing device comprises a suction rod and a rotating motor, the rotating motor can drive the suction rod to rotate, and the suction rod is also connected with a vacuum generator, so that vacuum suction can be generated to grab electronic components; the Z carrying shaft comprises a plurality of independent shafts which are arranged side by side, and each independent shaft is provided with one grabbing device through a sliding seat.
Preferably, the detection mechanism includes an upper camera and a lower camera, the upper camera is mounted on the Z carrying axis, and the lower camera is mounted on the X carrying axis.
Compared with the prior art, the invention has the following technical effects:
1. the automatic feeding mechanism is provided, the automatic feeding mechanism adopts a vibrating mode to feed materials in the bin into the flexible vibrating disc through the feeding port, and operators only need to add enough materials in the bin of the mechanism, so that the operation is reduced.
2. The light sources are additionally arranged on the periphery of the flexible vibration disc, and the light sources of the large-sized positioning camera are additionally arranged right above the flexible vibration disc, so that the enough light rays and no shadow shielding are ensured when the positioning camera takes images, and the correctness of the position of grabbing materials is ensured.
3. The upper camera can be used for positioning the position of the test port and the position of the material placing port and detecting the integrity of the upper surface of the material; the lower camera can be used for correcting the grabbed materials and detecting the integrity of the lower surface of the materials; the appearance detection of material is accomplished in the cooperation of upper and lower camera, divides the worker definitely, easy operation, and the outward appearance detects the function and can shield and do not use, satisfies different material letter sorting demands.
4. The equipment is provided with a test area, different test jigs can be replaced according to different materials, different test requirements are completed, and the equipment is truly multipurpose, economical and practical, and can be shielded.
5. The device is provided with the pipe-loading and receiving mechanism, the tray-loading and receiving mechanism and the tray-loading and receiving mechanism, can meet three kinds of packages of pipe-loading and packaging, and perfectly solves the requirements of different materials on different packages.
6. The grabbing shaft is provided with a rotating motor, the position of the device positioning camera is determined, the device is grabbed, then the device is automatically rotated, the angle is adjusted, the grabbed materials are parallel to the placing groove, and then the device is subjected to positioning correction angle again through the lower camera. The dual positioning ensures the accuracy of grabbing and placing devices, and improves the accuracy of machine operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a top view of a fully automated bulk electronic component sorting, appearance inspection, testing and packaging apparatus of the present invention;
FIG. 2 is a schematic perspective view of a fully automated bulk electronic component sorting, visual inspection, testing and packaging apparatus according to the present invention;
FIG. 3 is a schematic structural view of an automatic feeding mechanism in the present invention;
FIG. 4 is a schematic structural view of a roll-to-roll material receiving mechanism and a tube-to-tube material receiving mechanism in the present invention;
FIG. 5 is a schematic structural view of a tray-loading receiving mechanism according to the present invention;
FIG. 6 is a schematic view of a gripping device according to the present invention;
wherein: 1-automatic feeding mechanism, 101-discharging bin, 102-feeding port, 103-discharging port, 104-linear vibration generator, 105-fixed bottom plate, 2-flexible vibration tray, 3-test area, 4-X carrying shaft, 5-Y carrying shaft, 6-Z carrying shaft, 601-independent shaft, 7-lower camera, 8-tray loading and receiving mechanism, 801-tray conveying mechanism, 802-tray full tray discharging bin, 803-tray feeding bin, 804-material placing area, 805-tray, 9-defective product box, 10-package receiving mechanism, 1001-material belt track, 1002-pressing mechanism, 1003-motor gear transmission mechanism, 1004-material film placing mechanism, 1005-reel placing mechanism, 11-tube loading and receiving mechanism, 1101-discharging groove, 1102-vibration generator, 1103-package tube, 12-grabbing device, 1201-rotating motor, 1202-suction bar, 13-upper camera, 14-positioning camera light source, 15-positioning camera light source, 16-flexible vibration tray light source, 17-base.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by a person skilled in the art based on the embodiments of the invention without any inventive effort, are intended to fall within the scope of the invention.
The invention aims to provide full-automatic sorting, appearance detecting, testing and packaging equipment for bulk electronic components, so as to solve the problems in the prior art, independently finish sorting, appearance detecting, testing and packaging of the bulk electronic components, and well solve the use problems of the bulk electronic components.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
As shown in fig. 1-6: the embodiment provides full-automatic bulk electronic component sorting appearance detection test packaging equipment, which comprises a base 17, and an automatic feeding mechanism 1, a sorting mechanism, a testing mechanism, a detecting mechanism, a transferring mechanism and a packaging mechanism which are arranged on the base 17; the automatic feeding mechanism 1 is used for carrying out the material loading to electronic components, in this embodiment, the electronic components is preferably components such as chip in bulk, and the discharge gate 103 of automatic feeding mechanism 1 is connected with sorting mechanism, and transfer mechanism is used for snatching the electronic components on the sorting mechanism, and detection mechanism can carry out outward appearance detection to electronic components, and testing mechanism is used for testing electronic components, and packagine machine constructs and is used for packing electronic components.
In this embodiment, the base 17 is used for supporting and fixing the whole device and installing and fixing the above mechanisms, the base 17 includes a distribution box and a mounting base plate, the mounting base plate is installed above the distribution box, the distribution box supplies power to the above mechanisms, and the distribution box is further connected with a control unit for controlling the whole device.
In this embodiment, automatic feeding mechanism 1 includes PMKD 105, sharp vibration generator 104 and blowing storehouse 101, PMKD 105 is fixed on mounting plate, the bottom of sharp vibration generator 104 is installed on PMKD 105, blowing storehouse 101 is installed at the top of sharp vibration generator 104, the top of blowing storehouse 101 is provided with feed opening 102, the bottom of blowing storehouse 101 is provided with discharge gate 103, discharge gate 103 is connected with sorting mechanism, adopt the mode of vibrations ejection of compact to be sorting mechanism material loading.
In the embodiment, the sorting mechanism comprises a flexible vibration disc 2, the flexible vibration disc 2 is arranged on the mounting bottom plate, and electronic components are scattered in a flexible vibration mode, so that the electronic components are convenient to grasp; the flexible vibration dish 2 is provided with flexible vibration dish light source 16 all around, still is provided with location camera mechanism directly over the flexible vibration dish 2, and location camera 14 mechanism includes location camera 14, and location camera 14 installs on the location camera support, and location camera support installs on mounting plate, still installs location camera light source 15 on the location camera support, and after flexible vibration dish 2 disperses the material, location camera 14 work is got an image, conveys the computer end to the position that can snatch the material is judged with the image.
In the embodiment, the test mechanism comprises a test area 3, the test area 3 is fixed on the upper right of the mounting bottom plate and is positioned on one side of the flexible vibration disc 2 far away from the automatic feeding mechanism 1, and a test jig is arranged in the test area 3; the test fixture can be replaced, for example, a burning test fixture can be selected, the test of downloading software, detecting bad blocks and the like can be performed on electronic components such as chips and the like, and different test fixtures can be replaced according to the electronic components to be tested.
In the embodiment, the transfer mechanism comprises an X transfer shaft 4, a Y transfer shaft 5 and a Z transfer shaft 6, wherein the Y transfer shaft 5 is fixed on the mounting base plate and comprises two Y-direction guide rails symmetrically arranged on two sides, a screw motor is arranged in the middle, and the X transfer shaft 4 is arranged on the Y transfer shaft 5 through a sliding seat and can be driven by the screw motor to move along the Y transfer shaft 5; the Z conveying shaft 6 is arranged on the X conveying shaft 4 through a sliding seat and can be driven by a driving device to move along the X conveying shaft 4; the Z carrying shaft 6 is provided with a grabbing device 12, and the grabbing device 12 can move along the Z carrying shaft 6; the driving device is selected according to working requirements, such as a screw motor or a driving cylinder.
In this embodiment, the gripping device 12 includes a suction rod 1202 and a rotating motor 1201, the rotating motor 1201 can drive the suction rod 1202 to rotate, and the suction rod 1202 is also connected with a vacuum generator, which can generate vacuum suction force to grip electronic components; the Z-handling shaft 6 comprises a plurality of independent shafts 601 arranged side by side, each independent shaft 601 is provided with a gripping device 12 through a slide, and the gripping device 12 can move up and down along the independent shaft 601.
In the present embodiment, the detection mechanism includes an upper camera 13 and a lower camera 7, the upper camera 13 is fixed on the Z carrying shaft 6 to move together with the Z carrying shaft 6, and the lower camera 7 is fixed on the X carrying shaft 4 to move together with the X carrying shaft 4; wherein the upper camera 13 and the lower camera 7 may also be equipped with respective light sources.
In this embodiment, the packaging mechanism includes a tube-package take-up mechanism 11, a package take-up mechanism 10, and a tray-package take-up mechanism 8, and the tube-package take-up mechanism 11, the package take-up mechanism 10, and the tray-package take-up mechanism 8 are all mounted on the mounting base plate.
In this embodiment, the tube-mounted material receiving mechanism 11 is located at the left side of the automatic feeding mechanism 1 and is used for packaging materials in a tube-mounted mode, the tube-mounted material receiving mechanism 11 comprises a material placing groove 1101, a packaging tube 1103 and a vibration generator 1102, the vibration generator 1102 is mounted on a mounting base plate, the material placing groove 1101 and the packaging tube 1103 are arranged on the vibration generator 1102, the material placing groove 1101 is located at an inlet of the packaging tube 1103, the material placing groove 1101 is used for placing electronic components, and the vibration generator 1102 can convey the electronic components in the material placing groove 1101 into the packaging tube 1103 through vibration.
In the embodiment, the package material receiving mechanism 10 is located at the left side of the tube material receiving mechanism 11 and at the left lower end of the mounting base plate, and is used for packaging materials in a package manner; the package material collecting mechanism 10 comprises a material belt track 1001, a pressing mechanism 1002, a material film placing mechanism 1004, a motor gear transmission mechanism 1003 and a reel placing mechanism 1005, wherein an empty material belt passes through the material belt track 1001 and is fixed on the motor gear transmission mechanism 1003, the material belt is driven to move through the motor gear transmission mechanism 1003, and the motor gear transmission mechanism 1003 can also be replaced by other driving mechanisms; the film placing mechanism 1004 is used for placing the film, the pressing mechanism 1002 is used for bonding the film and the tape together, and the reel placing mechanism 1005 is used for placing and collecting the tape bonded with the film. The reel placement mechanism 1005 comprises a reel, the material tape after the material film is adhered is wound on the reel, the reel is connected with a driving motor, and the driving motor drives the reel to rotate, so that the material tape after the material film is adhered can be collected; the film placing mechanism 1004 comprises a film tray, the film tray rotates for discharging, the pressing mechanism 1002 can comprise a pressing plate, and the pressing plate is driven by an air cylinder to press and bond the film and the material belt; the specific structures of the film placement mechanism 1004, the pressing mechanism 1002, and the reel placement mechanism 1005 may also be selected according to specific working requirements.
In the embodiment, a tray-mounted material receiving mechanism 8 is arranged at the left upper end of the mounting bottom plate and is used for packaging tray-mounted materials; the tray loading and receiving mechanism 8 comprises a tray full tray discharging bin 802, a tray feeding bin 803, a tray conveying mechanism 801, a tray 805 and a material placing area 804; the tray feeding bin 803 is used for placing empty trays 805, the tray conveying mechanism 801 is used for conveying the trays 805 from the tray feeding bin 803 to the material placing area 804, then conveying the trays 805 filled with electronic components to the tray full tray discharging bin 802, the tray full tray discharging bin 802 is used for storing the trays 805 filled with electronic components, and the tray conveying mechanism 801 adopts a traditional conveying belt.
The working process of the full-automatic bulk electronic component sorting appearance detection test packaging equipment is as follows:
a. the whole equipment is fixed and is connected with the circuit and the air circuit;
b. adding enough bulk materials into the automatic feeding mechanism 1, moving the upper camera 13 to determine and store the discharging positions of the test jigs in the test area 3, the discharging positions of the packaging grooves of the three packaging mechanisms and other information parameters such as a material template and motion parameters;
c. starting the automatic work of the starting equipment;
d. the automatic feeding mechanism 1 starts vibrating, and materials in the discharging bin 101 are shaken off into the flexible vibration disc 2 through the discharging hole 103;
e. the flexible vibration disc 2 starts to work, materials on the flexible vibration disc 2 are scattered and spread in the flexible vibration disc 2, then the flexible vibration disc light sources 16 around the flexible vibration disc 2 are turned on, the positioning camera light sources 15 are turned on, the positioning camera 14 starts to work, and photographing is transmitted to the control unit;
f. the control unit commands the X carrying shaft 4/Y carrying shaft 5/Z carrying shaft 6 to drive the upper camera 13 to move above the material according to the position information, take a photograph again to confirm the position information and confirm the surface of the material, and then drive the grabbing device 12 to move to the upper space of the appointed material to grab the material;
g. after grabbing the materials, the grabbing device 12 adjusts the angles of the grabbed materials according to the pictures shot by the positioning camera 14, and grabs 4 materials at a time;
h. if the 4 materials which can be grabbed are not judged after photographing, repeating the operation of e-g until all the 4 grabbing devices 12 grab the materials;
i. the grabbing device 12 drives the materials to move to the testing area 3, the materials are placed into the testing jig, testing work is started, and the grabbing device 12 grabs the materials after the testing is completed; (materials without test requirements may omit this step)
j. The grabbing device 12 drives the material to move to the position of the lower camera 7, and the lower camera 7 corrects the position for grabbing the material again and confirms the appearance of the lower surface of the material;
k. and (5) starting packaging: 1: the method comprises the steps that (1) a packaging tube 1103 used for corresponding materials is filled in a tube material receiving mechanism 11 before starting, a grabbing device 12 drives the materials to pass through a lower camera 7 and then move to a material discharging groove of the tube material receiving mechanism 11, the materials on the grabbing device 12 are sequentially put down, the tube material receiving mechanism 11 shakes the material discharging groove to enable the materials to enter the packaging tube 1103, d-i operation is repeated until the packaging tube 1103 is filled with the materials, and a worker manually replaces the packaging tube 1103 until all the materials are packaged;
2: before starting up, placing a package roll required by materials and corresponding material films on a package material collecting mechanism 10, driving the materials to move into a material notch of the package roll of the package material collecting mechanism 10 after passing through a lower camera 7 by a grabbing device 12, sequentially laying down the materials on the grabbing device 12, pulling a material belt of the package roll to package the materials by the package material collecting mechanism 10 through a motor gear transmission mechanism 1003, repeating the operation of d-i until the package material belt is fully filled with the materials, and manually replacing the package roll by a worker until all the materials are packaged
3: the material tray 805 required by a certain amount of materials is placed in the material tray feeding bin 803 of the material tray receiving mechanism 8 before the machine is started, the grabbing device 12 drives the materials to pass through the lower camera 7 and then move to the material slot of the material tray 805 of the material tray receiving mechanism 8, the materials on the grabbing device 12 are sequentially put down, and the material tray receiving mechanism 8 automatically removes the fully placed material tray 805 to supplement a new material tray 805; repeating the operation d-i until the placed trays 805 are completely used, and the worker manually adds a new tray 805 and continues until all materials are packaged.
And I, ending the work.
The principles and embodiments of the present invention have been described in this specification with reference to specific examples, the description of which is only for the purpose of aiding in understanding the method of the present invention and its core ideas; also, it is within the scope of the present invention to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.
Claims (5)
1. A full-automatic bulk electronic components letter sorting outward appearance detects test package equipment which characterized in that: the automatic feeding mechanism comprises a base, an automatic feeding mechanism, a sorting mechanism, a testing mechanism, a detecting mechanism, a transferring mechanism and a packaging mechanism, wherein the automatic feeding mechanism, the sorting mechanism, the testing mechanism, the detecting mechanism, the transferring mechanism and the packaging mechanism are arranged on the base; the automatic feeding mechanism is used for feeding electronic components, a discharge hole of the automatic feeding mechanism is connected with the sorting mechanism, the transfer mechanism is used for grabbing the electronic components on the sorting mechanism, the detection mechanism can detect the appearance of the electronic components, the testing mechanism is used for testing the electronic components, and the packaging mechanism is used for packaging the electronic components;
the base comprises a distribution box and a mounting bottom plate, and the mounting bottom plate is arranged above the distribution box;
the sorting mechanism comprises a flexible vibration disc, the flexible vibration disc is arranged on the mounting bottom plate, flexible vibration disc light sources are arranged around the flexible vibration disc, a positioning camera mechanism is further arranged right above the flexible vibration disc, the positioning camera mechanism comprises a positioning camera, the positioning camera is arranged on a positioning camera support, the positioning camera support is arranged on the mounting bottom plate, and the positioning camera support is further provided with positioning camera light sources;
the testing mechanism comprises a testing area, the testing area is fixed on the mounting bottom plate and is positioned at one side of the flexible vibration disc far away from the automatic feeding mechanism, the testing area is provided with a testing jig, and the testing jig is replaceable;
the packaging mechanism comprises a tube package material receiving mechanism, a package material receiving mechanism and a tray package material receiving mechanism, wherein the tube package material receiving mechanism, the package material receiving mechanism and the tray package material receiving mechanism are all arranged on an installation bottom plate of the base;
the automatic feeding and receiving mechanism is arranged on the left side of the automatic feeding mechanism, the automatic feeding and receiving mechanism comprises a discharging groove, a packing tube and a vibration generator, the vibration generator is arranged on the mounting bottom plate, the discharging groove and the packing tube are arranged on the vibration generator, the discharging groove is arranged at the inlet of the packing tube, the discharging groove is used for placing electronic components, and the vibration generator can convey the electronic components in the discharging groove into the packing tube through vibration;
the package material collecting mechanism is positioned at the left side of the tube material collecting mechanism and at the left lower end of the mounting bottom plate; the winding and collecting mechanism comprises a material belt track, a pressing mechanism, a material film placing mechanism, a motor gear transmission mechanism and a reel placing mechanism, wherein the material belt track is used for penetrating through an empty material belt, the material belt is fixed on the motor gear transmission mechanism, and the material belt is driven to move through the motor gear transmission mechanism; the material film placing mechanism is used for placing a material film, the pressing mechanism is used for bonding the material film and the material belt together, and the reel placing mechanism is used for placing and collecting the material belt bonded with the material film;
the tray-loading receiving mechanism is arranged at the left upper end of the mounting bottom plate and comprises a tray-full tray discharging bin, a tray feeding bin, a tray conveying mechanism, a tray and a material placing area; the tray conveying mechanism is used for conveying the trays from the tray feeding bin to the material placing area and conveying the trays filled with the electronic components to the tray full-tray discharging bin which is used for storing the trays filled with the electronic components; the material tray conveying mechanism is arranged in the material placing area, the material tray full tray discharging bin and the material tray feeding bin are two, the material tray full tray discharging bin and the material tray feeding bin are arranged at one end, far away from the pipe-mounted material receiving mechanism, of the material tray conveying mechanism, and the material placing area is arranged adjacent to a material discharging groove of the pipe-mounted material receiving mechanism.
2. The fully automated bulk electronic component sort appearance inspection test packaging apparatus of claim 1, wherein: the automatic feeding mechanism comprises a fixed bottom plate, a linear vibration generator and a discharging bin, wherein the fixed bottom plate is fixed on the installation bottom plate, the bottom of the linear vibration generator is installed on the fixed bottom plate, the discharging bin is installed at the top of the linear vibration generator, a feeding hole is formed in the top of the discharging bin, a discharging hole is formed in the bottom of the discharging bin, and the discharging hole is connected with the sorting mechanism.
3. The fully automated bulk electronic component sort appearance inspection test packaging apparatus of claim 1, wherein: the transfer mechanism comprises an X transfer shaft, a Y transfer shaft and a Z transfer shaft, wherein the Y transfer shaft is fixed on the mounting base plate, and the X transfer shaft is arranged on the Y transfer shaft and can move along the Y transfer shaft; the Z conveying shaft is arranged on the X conveying shaft and can move along the X conveying shaft; and the Z carrying shaft is provided with a grabbing device, and the grabbing device can move along the Z carrying shaft.
4. A fully automated bulk electronic component sort appearance inspection test packaging apparatus according to claim 3, wherein: the grabbing device comprises a suction rod and a rotating motor, the rotating motor can drive the suction rod to rotate, the suction rod is also connected with a vacuum generator, and can generate vacuum suction to grab electronic components; the Z carrying shaft comprises a plurality of independent shafts which are arranged side by side, and each independent shaft is provided with one grabbing device through a sliding seat.
5. The fully automated bulk electronic component sort appearance inspection test packaging apparatus of claim 4, wherein: the detection mechanism comprises an upper camera and a lower camera, wherein the upper camera is installed on the Z carrying shaft, and the lower camera is installed on the X carrying shaft.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN114378006B (en) * | 2022-01-11 | 2023-09-08 | 广东国顺隆电子科技有限公司 | Full-automatic checking and testing device for annular piezoresistor |
| CN114084439B (en) * | 2022-01-24 | 2022-05-06 | 成都飞机工业（集团）有限责任公司 | Device and method for sorting, scrapping, replacing and recycling small standard parts |
| CN115569869B (en) * | 2022-10-21 | 2024-05-10 | 武汉智能装备工业技术研究院有限公司 | Automatic detection and sorting equipment for bonding wires of optical devices |
| CN115646861B (en) * | 2022-12-14 | 2023-04-07 | 苏州畅恒通信科技有限公司 | Efficient radio frequency filter electrical property detection equipment |
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| CN203455451U (en) * | 2013-09-26 | 2014-02-26 | 深圳市燕麦科技开发有限公司 | Flexible circuit board test device |
| CN204107868U (en) * | 2014-09-19 | 2015-01-21 | 嘉兴景焱智能装备技术有限公司 | General-purpose chip visual inspection machine |
| CN204310121U (en) * | 2014-10-17 | 2015-05-06 | 绵阳市德瑞自动化设备有限公司 | A kind of fully-automated synthesis packaging integrated machine |
| CN207258077U (en) * | 2017-09-08 | 2018-04-20 | 金动力智能科技（深圳）有限公司 | A kind of automatic testing package all-in-one machine of electronic component rotary type tower |
| CN107662818B (en) * | 2017-10-26 | 2023-06-23 | 苏州均华精密机械有限公司 | Full-automatic high-speed disc filling machine |
| CN208135451U (en) * | 2018-04-25 | 2018-11-23 | 群沃电子科技（苏州）有限公司 | Burning chip machine |
| CN208631465U (en) * | 2018-08-20 | 2019-03-22 | 苏州厚载机械科技有限公司 | A kind of flexibility feeding device |
| CN109230517B (en) * | 2018-10-15 | 2024-05-10 | 珠海博杰电子股份有限公司 | Full-automatic feeding and discharging test equipment |
| CN109592136A (en) * | 2018-10-17 | 2019-04-09 | 珠海市欧科锐智能装备有限公司 | A kind of detection and packaging integrated machine |
| CN208819858U (en) * | 2018-10-30 | 2019-05-03 | 群沃电子科技（苏州）有限公司 | A kind of grabbing device |
| CN109731793A (en) * | 2018-12-17 | 2019-05-10 | 上海航天电子有限公司 | A kind of small lot chip bulk cargo device intelligent sorting equipment |
| CN210504914U (en) * | 2019-02-20 | 2020-05-12 | 群沃电子科技（苏州）有限公司 | Material belt conveying mechanism for roll material collecting machine |
| CN209514595U (en) * | 2019-02-20 | 2019-10-18 | 群沃电子科技（苏州）有限公司 | A kind of full-automatic CD writers of chip |
| CN210207728U (en) * | 2019-05-28 | 2020-03-31 | 电子科技大学中山学院 | Electronic component detection device |
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| CN111229640A (en) * | 2020-01-20 | 2020-06-05 | 厦门弘信电子科技集团股份有限公司 | Rotary disc testing equipment |
| CN112025235A (en) * | 2020-08-10 | 2020-12-04 | 深圳市汇顶自动化技术有限公司 | Flexible vibrating disk and working method thereof |
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