CN113415485A - Full-automatic bulk electronic component sorting appearance detection testing and packaging equipment - Google Patents
Full-automatic bulk electronic component sorting appearance detection testing and packaging equipment Download PDFInfo
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- CN113415485A CN113415485A CN202110749636.6A CN202110749636A CN113415485A CN 113415485 A CN113415485 A CN 113415485A CN 202110749636 A CN202110749636 A CN 202110749636A CN 113415485 A CN113415485 A CN 113415485A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B17/00—Other machines, apparatus, or methods for packaging articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/04—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by vibratory feeders
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
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Abstract
The invention discloses full-automatic bulk electronic component sorting appearance detection test packaging equipment, which relates to the technical field of bulk electronic component production and comprises a base, and an automatic feeding mechanism, a sorting mechanism, a testing mechanism, a detection mechanism, a transfer mechanism and a packaging mechanism which are arranged on the base; automatic feeding mechanism is used for carrying out the material loading to electronic components, automatic feeding mechanism's discharge gate with sorting mechanism connects, transport mechanism is used for snatching electronic components in the sorting mechanism, detection mechanism can carry out outward appearance to electronic components and detect, accredited testing organization is used for testing electronic components, packagine machine constructs and is used for right electronic components packs. The invention can independently finish sorting, appearance detection, test and packaging of bulk electronic components, and excellently solves the use problem of the bulk electronic components.
Description
Technical Field
The invention relates to the technical field of production of bulk electronic components, in particular to full-automatic bulk electronic component sorting, appearance detecting, testing and packaging equipment.
Background
With the generalization of intelligent life, a large number of electronic components are used in life. These small parts have entered our lives, and indicate that these electronic components cannot be separated from each other in both industrial and human lives, and are used in increasing quantities.
Most of electronic components produced by existing electronic component manufacturers are in a bulk form, the bulk electronic components are not beneficial to the use of later-period automation equipment, and a very small part of the bulk electronic components are unsatisfactory and need to be scrapped, and the others are qualified and usable. In order to be matched with subsequent automatic use of the electronic components, a large amount of manual work is required for sorting and selecting, even some of the electronic components need to be tested and then packaged, and the like.
At present, part of high-end electronic component production lines can finish the work of detecting and packaging produced products, but most of the production lines cannot achieve the function, and the produced products are in a bulk state. The prior industrial intellectualization is not popularized, and most of electronic components are manually installed, so that the electronic components in bulk do not show the defects, but the electronic components packaged irregularly cannot meet the use requirements along with the popularization of the current full-automatic equipment. Therefore, the market demand for equipment with automatic sorting and packaging functions of bulk electronic components is more and more strong.
Therefore, a new full-automatic bulk electronic component sorting, appearance detecting, testing and packaging device is needed to solve the above problems in the prior art.
Disclosure of Invention
The invention aims to provide full-automatic bulk electronic component sorting, appearance detecting, testing and packaging equipment, which is used for solving the problems in the prior art, can independently finish sorting, appearance detecting, testing and packaging of bulk electronic components and excellently solves the using problems of the bulk electronic components.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides full-automatic bulk electronic component sorting appearance detection test packaging equipment which comprises a base, and an automatic feeding mechanism, a sorting mechanism, a testing mechanism, a detecting mechanism, a transferring mechanism and a packaging mechanism which are arranged on the base; automatic feeding mechanism is used for carrying out the material loading to electronic components, automatic feeding mechanism's discharge gate with sorting mechanism connects, transport mechanism is used for snatching electronic components in the sorting mechanism, detection mechanism can carry out outward appearance to electronic components and detect, accredited testing organization is used for testing electronic components, packagine machine constructs and is used for packing electronic components.
Preferably, the base includes a distribution box and a mounting base plate, the mounting base plate is mounted above the distribution box.
Preferably, automatic feeding mechanism includes PMKD, sharp shock generator and blowing storehouse, PMKD fixes on the mounting plate, sharp shock generator's bottom is installed PMKD is last, the blowing storehouse install in sharp shock generator's top, the top of blowing storehouse is provided with the material loading mouth, the bottom of blowing storehouse is provided with the discharge gate, the discharge gate with sorting mechanism connects.
Preferably, letter sorting mechanism includes flexible vibration dish, flexible vibration dish install in on the mounting plate, be provided with flexible vibration dish light source around the flexible vibration dish, still be provided with location camera mechanism directly over the flexible vibration dish, location camera mechanism is including the location camera, the location camera is installed on location camera support, location camera support mounting in on the mounting plate, still install location camera light source on the location camera support.
Preferably, the test mechanism includes a test area, the test area is fixed on the mounting base plate and located on one side of the flexible vibration disc far away from the automatic feeding mechanism, and the test area is provided with a test fixture.
Preferably, the transfer device comprises an X transfer shaft, a Y transfer shaft and a Z transfer shaft, the Y transfer shaft is fixed on the mounting base plate, and the X transfer shaft is mounted on the Y transfer shaft and can move along the Y transfer shaft; the Z conveying shaft is arranged on the X conveying shaft and can move along the X conveying shaft; and a gripping device is arranged on the Z carrying shaft and can move along the Z carrying shaft.
Preferably, the gripping device comprises a suction rod and a rotating motor, the rotating motor can drive the suction rod to rotate, and the suction rod is further connected with a vacuum generator which can generate vacuum suction force to grip the electronic component; the Z carrying shaft comprises a plurality of independent shafts arranged side by side, and each independent shaft is provided with one grabbing device through a sliding seat.
Preferably, the detection mechanism comprises an upper camera and a lower camera, the upper camera is mounted on the Z conveying shaft, and the lower camera is mounted on the X conveying shaft.
Preferably, the receiving mechanism comprises a tube receiving mechanism, a package receiving mechanism and a disc receiving mechanism, and the tube receiving mechanism, the package receiving mechanism and the disc receiving mechanism are all mounted on the mounting bottom plate.
Preferably, the tube receiving mechanism is located on the left side of the automatic feeding mechanism and comprises a discharging groove, a packaging tube and a vibration generator, the vibration generator is mounted on the mounting base plate, the discharging groove and the packaging tube are arranged on the vibration generator, the discharging groove is located at an inlet of the packaging tube and used for placing electronic components, and the vibration generator can convey the electronic components in the discharging groove into the packaging tube through vibration;
the roll material receiving mechanism is positioned on the left side of the tube material receiving mechanism and is positioned at the left lower end of the mounting bottom plate; the roll material receiving mechanism comprises a material belt track, a pressing mechanism, a material film placing mechanism, a motor gear transmission mechanism and a reel placing mechanism, wherein the material belt track is used for penetrating an empty material belt, the material belt is fixed on the motor gear transmission mechanism, and the material belt is driven to move through the motor gear transmission mechanism; the material film placing mechanism is used for placing a material film, the pressing mechanism is used for bonding the material film and the material belt together, and the reel placing mechanism is used for placing and collecting the material belt bonded with the material film;
the plate-type material receiving mechanism is arranged at the upper left end of the mounting bottom plate and comprises a full plate discharging bin of a material plate, a material plate feeding bin, a material plate conveying mechanism, a material plate and a material placing area; the full-automatic feeding device is characterized in that empty trays are placed in the tray feeding bin, the tray conveying mechanism is used for conveying the trays to the material placing area from the tray feeding bin, then conveying the trays filled with electronic components to the full-tray discharging bin, and the full-tray discharging bin is used for storing the trays full with the electronic components.
Compared with the prior art, the invention has the following technical effects:
1. possess automatic feeding mechanism, automatic feeding mechanism adopts the mode of vibrations to send the material in the feed bin into flexible vibration dish through the pay-off mouth, operating personnel only need add in the feed bin of this mechanism sufficient material can, reduce the operation.
2. The flexible vibration plate is additionally provided with light sources at the periphery, and a large positioning camera light source is arranged right above the flexible vibration plate, so that sufficient light and no shadow shielding are ensured when the positioning camera captures images, and the correctness of the position for capturing materials is ensured.
3. The upper camera can position the position of the test port and the position of the material discharging port and can detect the integrity of the upper surface of the material; the lower camera can be used for correcting the grabbed materials and detecting the integrity of the lower surfaces of the materials; the appearance that the material was accomplished in the cooperation of camera from top to bottom detects, and it is clear and definite to divide the worker, easy operation, and the outward appearance detects the function and can shield not use, satisfies different material letter sorting demands.
4. The equipment has a test area, different test fixtures can be replaced according to different materials, different test requirements are met, the multifunctional tester is really multifunctional, economical and practical, and the multifunctional tester can be shielded and used.
5. The equipment is provided with the tube receiving mechanism, the disc receiving mechanism and the disc receiving mechanism, can meet three types of packages including tube packaging, disc packaging and disc packaging, and perfectly meets the requirements of different materials on different packages.
6. The grabbing shaft is provided with a rotating motor, the position of the camera is judged according to the position of the device positioning camera, the device is automatically rotated after being grabbed, the angle is adjusted, the grabbed materials are parallel to the placing groove, and then the angle is corrected by positioning the camera again. The precision of grabbing and placing devices is ensured by double positioning, and the running precision of the machine is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a top view of the fully automatic bulk electronic component sorting, appearance testing, testing and packaging apparatus of the present invention;
fig. 2 is a schematic perspective view of the full-automatic bulk electronic component sorting, appearance detecting, testing and packaging apparatus according to the present invention;
FIG. 3 is a schematic structural view of an automatic feeding mechanism according to the present invention;
FIG. 4 is a schematic structural view of a roll-to-roll receiving mechanism and a tube receiving mechanism according to the present invention;
FIG. 5 is a schematic structural view of a tray-type receiving mechanism according to the present invention;
FIG. 6 is a schematic view of the grasping apparatus according to the present invention;
wherein: 1-automatic feeding mechanism, 101-discharge bin, 102-feeding port, 103-discharge port, 104-linear vibration generator, 105-fixed base plate, 2-flexible vibrating plate, 3-test zone, 4-X transfer shaft, 5-Y transfer shaft, 6-Z transfer shaft, 601-independent shaft, 7-lower camera, 8-coil receiving mechanism, 801-tray transfer mechanism, 802-full tray discharge bin, 803-tray feed bin, 804-material placing zone, 805-tray, 9-defective cartridge, 10-coil receiving mechanism, 1001-material belt track, 1002-pressing mechanism, 1003-motor gear transmission mechanism, 1004-material film placing mechanism, 1005-reel placing mechanism, 11-tube receiving mechanism, 1101-a feeding trough, 1102-a vibration generator, 1103-a packing tube, 12-a gripping device, 1201-a rotating motor, 1202-a suction rod, 13-an upper camera, 14-a positioning camera, 15-a positioning camera light source, 16-a flexible vibrating disk light source, and 17-a base.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
The invention aims to provide full-automatic bulk electronic component sorting, appearance detecting, testing and packaging equipment, which is used for solving the problems in the prior art, can independently finish sorting, appearance detecting, testing and packaging of bulk electronic components and excellently solves the using problems of the bulk electronic components.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1-6: the embodiment provides full-automatic bulk electronic component sorting appearance detection test packaging equipment which comprises a base 17, an automatic feeding mechanism 1, a sorting mechanism, a testing mechanism, a detecting mechanism, a transferring mechanism and a packaging mechanism, wherein the automatic feeding mechanism 1, the sorting mechanism, the testing mechanism, the detecting mechanism, the transferring mechanism and the packaging mechanism are mounted on the base 17; automatic feeding mechanism 1 is used for carrying out the material loading to electronic components, and in this embodiment, the preferred components and parts such as chip in bulk of electronic components, automatic feeding mechanism 1's discharge gate 103 is connected with letter sorting mechanism, and transport mechanism is used for snatching the electronic components in letter sorting mechanism, and detection mechanism can carry out outward appearance to electronic components and parts and detect, and test mechanism is used for testing electronic components, and packagine machine constructs and is used for packing electronic components.
In this embodiment, the base 17 is used for supporting and fixing the whole device and installing and fixing each of the mechanisms, the base 17 includes a distribution box and a mounting bottom plate, the mounting bottom plate is installed above the distribution box, the distribution box supplies power to each of the mechanisms, and the distribution box is further connected with a control unit for controlling the whole device.
In this embodiment, the automatic feeding mechanism 1 includes a fixed base plate 105, a linear vibration generator 104 and a material placing bin 101, the fixed base plate 105 is fixed on a mounting base plate, the bottom of the linear vibration generator 104 is installed on the fixed base plate 105, the material placing bin 101 is installed at the top of the linear vibration generator 104, the top of the material placing bin 101 is provided with a feeding port 102, the bottom of the material placing bin 101 is provided with a discharging port 103, the discharging port 103 is connected with a sorting mechanism, and the material feeding mechanism feeds the material by adopting a vibration discharging mode.
In the embodiment, the sorting mechanism comprises a flexible vibration disc 2, the flexible vibration disc 2 is arranged on the mounting bottom plate, and the electronic components are scattered in a flexible vibration mode, so that the electronic components are convenient to grab; flexible vibration dish 2 is provided with flexible vibration dish light source 16 all around, still be provided with location camera mechanism directly over flexible vibration dish 2, location camera 14 mechanism is including location camera 14, location camera 14 is installed on the camera support of location, location camera support mounting is on the mounting plate, still install location camera light source 15 on the camera support of location, after flexible vibration dish 2 disperses the material, location camera 14 work is got for the image, convey the computer end to the image is judged the position that can snatch the material.
In this embodiment, the testing mechanism includes a testing area 3, the testing area 3 is fixed on the upper right of the mounting base plate and is located on one side of the flexible vibrating disk 2 away from the automatic feeding mechanism 1, and the testing area 3 is provided with a testing jig; the test fixture can be replaced, for example, a burning test fixture can be selected, tests such as software downloading and bad block detection can be performed on electronic components such as chips, and different test fixtures can be replaced according to the electronic components to be tested.
In this embodiment, the transfer device includes an X transfer shaft 4, a Y transfer shaft 5 and a Z transfer shaft 6, the Y transfer shaft 5 is fixed on the mounting base plate, and includes two Y-directional guide rails symmetrically arranged on both sides, the lead screw motor is installed in the middle, the X transfer shaft 4 is installed on the Y transfer shaft 5 through a slide seat, and can be driven by the lead screw motor to move along the Y transfer shaft 5; the Z conveying shaft 6 is arranged on the X conveying shaft 4 through a sliding seat and can be driven by a driving device to move along the X conveying shaft 4; a gripping device 12 is arranged on the Z carrying shaft 6, and the gripping device 12 can move along the Z carrying shaft 6; the driving device is selected according to the working requirement, such as selecting a lead screw motor or driving an air cylinder.
In this embodiment, the gripping device 12 includes a suction rod 1202 and a rotating motor 1201, the rotating motor 1201 can drive the suction rod 1202 to rotate, the suction rod 1202 is further connected to a vacuum generator, which can generate vacuum suction force to grip the electronic component; the Z carrying shaft 6 comprises a plurality of independent shafts 601 arranged side by side, each independent shaft 601 is provided with a gripping device 12 through a sliding seat, and the gripping devices 12 can move up and down along the independent shafts 601.
In this embodiment, the detection mechanism comprises an upper camera 13 and a lower camera 7, the upper camera 13 is fixed on the Z conveying shaft 6 and moves along with the Z conveying shaft 6, and the lower camera 7 is fixed on the X conveying shaft 4 and moves along with the X conveying shaft 4; wherein the upper camera 13 and the lower camera 7 may also be provided with respective light sources.
In this embodiment, the receiving mechanism includes a tube receiving mechanism 11, a package receiving mechanism 10, and a tray receiving mechanism 8, and the tube receiving mechanism 11, the package receiving mechanism 10, and the tray receiving mechanism 8 are all mounted on the mounting base plate.
In this embodiment, the tube receiving mechanism 11 is located on the left side of the automatic feeding mechanism 1 and is used for packaging materials in tube packaging modes, the tube receiving mechanism 11 includes a feeding chute 1101, a packaging tube 1103 and a vibration generator 1102, the vibration generator 1102 is installed on the installation bottom plate, the feeding chute 1101 and the packaging tube 1103 are installed on the vibration generator 1102, the feeding chute 1101 is located at an inlet of the packaging tube 1103, the feeding chute 1101 is used for placing electronic components, and the vibration generator 1102 can convey the electronic components in the feeding chute 1101 into the packaging tube 1103 through vibration.
In this embodiment, the package receiving mechanism 10 is located at the left side of the tube receiving mechanism 11 and at the left lower end of the mounting plate, and is used for packaging the materials in a package manner; the roll collecting mechanism 10 comprises a material belt track 1001, a pressing mechanism 1002, a material film placing mechanism 1004, a motor gear transmission mechanism 1003 and a reel placing mechanism 1005, an empty material belt passes through the material belt track 1001 and is fixed on the motor gear transmission mechanism 1003, the material belt is driven to move through the motor gear transmission mechanism 1003, and the motor gear transmission mechanism 1003 can also be replaced by other driving mechanisms; the material film placing mechanism 1004 is used for placing the material film, the pressing mechanism 1002 is used for bonding the material film and the material belt together, and the reel placing mechanism 1005 is used for placing and collecting the material belt bonded with the material film. The reel placing mechanism 1005 comprises a reel, the material belt adhered to the material mold is wound on the reel, the reel is connected with a driving motor, and the driving motor drives the reel to rotate, so that the material belt adhered to the material mold can be collected; the material film placing mechanism 1004 comprises a material film tray which rotates to discharge materials, and the pressing mechanism 1002 can comprise a pressing plate which is driven by an air cylinder to press and adhere the material film and the material belt; the specific structures of the film placing mechanism 1004, the pressing mechanism 1002 and the reel placing mechanism 1005 can also be selected according to specific working requirements.
In this embodiment, the material receiving mechanism 8 is installed at the left upper end of the installation bottom plate and used for packaging the material in a plate-type manner; the disc-loading material receiving mechanism 8 comprises a full disc discharging bin 802, a disc feeding bin 803, a disc conveying mechanism 801, a disc 805 and a material placing area 804; the tray feeding bin 803 is used for placing empty trays 805, the tray conveying mechanism 801 is used for conveying the trays 805 to the material placing area 804 from the tray feeding bin 803, then conveying the trays 805 filled with electronic components to the full tray discharging bin 802, the full tray discharging bin 802 is used for storing the trays 805 filled with the electronic components, and the tray conveying mechanism 801 can be realized by adopting a traditional conveyor belt.
The working process of the full-automatic bulk electronic component sorting, appearance detecting, testing and packaging equipment comprises the following steps:
a. fixing the whole equipment, and connecting the circuit and the gas circuit;
b. adding sufficient bulk materials into the automatic feeding mechanism 1, moving the upper camera 13 to determine and store the material placing positions of the test jig of the test area 3, the material placing positions of the packaging grooves of the three packaging mechanisms and the like, and storing information parameters such as material templates, motion parameters and the like;
c. starting the equipment to automatically work;
d. the automatic feeding mechanism 1 starts to vibrate, and materials in the discharging bin 101 are shaken off into the flexible vibrating disk 2 through the discharging hole 103;
e. the flexible vibration disc 2 starts to work, the materials on the flexible vibration disc are scattered and spread in the flexible vibration disc 2, then the flexible vibration disc light sources 16 around the flexible vibration disc 2 are turned on, the positioning camera light sources 15 are turned on, the positioning cameras 14 start to work, and the pictures are transmitted to the control unit;
f. the control unit drives the upper camera 13 to move above the materials according to the position information command of the X carrying shaft 4/Y carrying shaft 5/Z carrying shaft 6, photographs again to confirm the position information and confirm the surface of the materials, and then drives the gripping device 12 to move to the upper space of the specified materials to grip the materials;
g. after the materials are grabbed, the grabbing device 12 adjusts the angle of the grabbed materials according to the pictures shot by the positioning camera 14, and grabs 4 materials at a time;
h. if the 4 grabbed materials are judged to be unavailable after photographing, repeating the operation of e-g until the 4 grabbing devices 12 grab the materials completely;
i. the gripping device 12 drives the material to move to the test area 3, the material is placed in the test fixture, the test work is started, and the gripping device 12 grips the material after the test is finished; (Material without test requirement can omit this step)
j. The grabbing device 12 drives the materials to move to the lower camera 7, and the lower camera 7 corrects the positions for grabbing the materials again and confirms the appearance of the lower surfaces of the materials;
k. and (3) starting packaging: 1: tube packaging, namely packaging tubes 1103 used by corresponding materials are filled in a tube receiving mechanism 11 before starting up, the grabbing device 12 drives the materials to move to a discharging groove of the tube receiving mechanism 11 after passing through a lower camera 7, the materials on the grabbing device 12 are sequentially put down, the tube receiving mechanism 11 shakes the discharging groove to enable the materials to enter the packaging tubes 1103, d-i operation is repeated until the packaging tubes 1103 are full of the materials, and workers manually replace the packaging tubes 1103 until all the materials are completely packaged;
2: package packing, before starting, a package roll and a corresponding material film required by a material are placed on the package receiving mechanism 10, the grabbing device 12 drives the material to move into a material slot of the package roll of the package receiving mechanism 10 after passing through the lower camera 7, the material on the grabbing device 12 is sequentially put down, the package receiving mechanism 10 pulls the material belt of the package roll through the motor gear transmission mechanism 1003 to carry out plate packing on the material, the operation of d-i is repeated until the material belt of the package roll is completely filled with the material, and a worker manually replaces the package roll until all the materials are packed completely
3: the method comprises the following steps of (1) packaging in a coiled manner, placing a certain amount of material tray 805 required by a material in a material tray feeding bin 803 of a coiled material receiving mechanism 8 before starting, driving the material to move to a material groove opening of the material tray 805 of the coiled material receiving mechanism 8 after passing through a lower camera 7 by a grabbing device 12, sequentially placing the material on the grabbing device 12, automatically removing the fully placed material tray 805 by the coiled material receiving mechanism 8, and supplementing a new material tray 805; and repeating the operation of d-i until all the placed material discs 805 are used, manually adding new material discs 805 by workers, and continuing to work until all the materials are packaged.
And l, finishing the work.
The principle and the implementation mode of the present invention are explained by applying specific examples in the present specification, and the above descriptions of the examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (10)
1. The utility model provides a full-automatic electronic components in bulk letter sorting outward appearance detects test equipment for packing which characterized in that: the automatic sorting and packaging device comprises a base, and an automatic feeding mechanism, a sorting mechanism, a testing mechanism, a detecting mechanism, a transferring mechanism and a packaging mechanism which are arranged on the base; automatic feeding mechanism is used for carrying out the material loading to electronic components, automatic feeding mechanism's discharge gate with sorting mechanism connects, transport mechanism is used for snatching electronic components in the sorting mechanism, detection mechanism can carry out outward appearance to electronic components and detect, accredited testing organization is used for testing electronic components, packagine machine constructs and is used for packing electronic components.
2. The full-automatic bulk electronic component sorting appearance detecting, testing and packaging equipment as claimed in claim 1, wherein: the base includes block terminal and mounting plate, mounting plate install in the top of block terminal.
3. The full-automatic bulk electronic component sorting appearance detecting, testing and packaging equipment as claimed in claim 2, wherein: the automatic feeding mechanism comprises a fixed base plate, a linear vibration generator and a discharging bin, wherein the fixed base plate is fixed on the mounting base plate, the bottom of the linear vibration generator is mounted on the fixed base plate, the discharging bin is mounted at the top of the linear vibration generator, a feeding hole is formed in the top of the discharging bin, a discharging port is formed in the bottom of the discharging bin, and the discharging port is connected with the sorting mechanism.
4. The full-automatic bulk electronic component sorting appearance detecting, testing and packaging equipment as claimed in claim 2, wherein: the sorting mechanism comprises a flexible vibration disc, the flexible vibration disc is installed on the mounting base plate, flexible vibration disc light sources are arranged on the periphery of the flexible vibration disc, a positioning camera mechanism is further arranged right above the flexible vibration disc and comprises a positioning camera, the positioning camera is installed on a positioning camera support, the positioning camera support is installed on the mounting base plate, and the positioning camera light sources are further installed on the positioning camera support.
5. The full-automatic bulk electronic component sorting appearance detecting, testing and packaging equipment as claimed in claim 4, wherein: the testing mechanism comprises a testing area, the testing area is fixed on the mounting bottom plate and located on one side, away from the automatic feeding mechanism, of the flexible vibration disc, and a testing jig is installed in the testing area.
6. The full-automatic bulk electronic component sorting appearance detecting, testing and packaging equipment as claimed in claim 2, wherein: the transfer device comprises an X transfer shaft, a Y transfer shaft and a Z transfer shaft, the Y transfer shaft is fixed on the mounting bottom plate, and the X transfer shaft is mounted on the Y transfer shaft and can move along the Y transfer shaft; the Z conveying shaft is arranged on the X conveying shaft and can move along the X conveying shaft; and a gripping device is arranged on the Z carrying shaft and can move along the Z carrying shaft.
7. The full-automatic bulk electronic component sorting, appearance detecting, testing and packaging equipment as claimed in claim 6, wherein: the grabbing device comprises a suction rod and a rotating motor, the rotating motor can drive the suction rod to rotate, and the suction rod is also connected with a vacuum generator and can generate vacuum suction force to grab the electronic component; the Z carrying shaft comprises a plurality of independent shafts arranged side by side, and each independent shaft is provided with one grabbing device through a sliding seat.
8. The full-automatic bulk electronic component sorting appearance detecting, testing and packaging equipment as claimed in claim 7, wherein: the detection mechanism comprises an upper camera and a lower camera, the upper camera is mounted on the Z carrying shaft, and the lower camera is mounted on the X carrying shaft.
9. The full-automatic bulk electronic component sorting appearance detecting, testing and packaging equipment as claimed in claim 2, wherein: the receiving mechanism comprises a tube receiving mechanism, a package receiving mechanism and a disc receiving mechanism, and the tube receiving mechanism, the package receiving mechanism and the disc receiving mechanism are all installed on the installation bottom plate.
10. The full-automatic bulk electronic component sorting appearance detecting, testing and packaging equipment as claimed in claim 9, wherein: the automatic feeding mechanism comprises an automatic feeding mechanism, a tube receiving mechanism and a vibration generator, wherein the automatic feeding mechanism is arranged on the left side of the automatic feeding mechanism, the tube receiving mechanism comprises a discharging groove, a packaging tube and the vibration generator, the vibration generator is arranged on the mounting bottom plate, the discharging groove and the packaging tube are arranged on the vibration generator, the discharging groove is arranged at the inlet of the packaging tube and is used for placing electronic components, and the vibration generator can convey the electronic components in the discharging groove into the packaging tube through vibration;
the roll material receiving mechanism is positioned on the left side of the tube material receiving mechanism and is positioned at the left lower end of the mounting bottom plate; the roll material receiving mechanism comprises a material belt track, a pressing mechanism, a material film placing mechanism, a motor gear transmission mechanism and a reel placing mechanism, wherein the material belt track is used for penetrating an empty material belt, the material belt is fixed on the motor gear transmission mechanism, and the material belt is driven to move through the motor gear transmission mechanism; the material film placing mechanism is used for placing a material film, the pressing mechanism is used for bonding the material film and the material belt together, and the reel placing mechanism is used for placing and collecting the material belt bonded with the material film;
the plate-type material receiving mechanism is arranged at the upper left end of the mounting bottom plate and comprises a full plate discharging bin of a material plate, a material plate feeding bin, a material plate conveying mechanism, a material plate and a material placing area; the full-automatic feeding device is characterized in that empty trays are placed in the tray feeding bin, the tray conveying mechanism is used for conveying the trays to the material placing area from the tray feeding bin, then conveying the trays filled with electronic components to the full-tray discharging bin, and the full-tray discharging bin is used for storing the trays full with the electronic components.
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| CN2021106839123 | 2021-06-21 | ||
| CN202110683912 | 2021-06-21 |
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| CN115646861A (en) * | 2022-12-14 | 2023-01-31 | 苏州畅恒通信科技有限公司 | Efficient radio frequency filter electrical property detection equipment |
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