CN203455451U - Flexible circuit board test device - Google Patents
Flexible circuit board test device Download PDFInfo
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- CN203455451U CN203455451U CN201320597767.8U CN201320597767U CN203455451U CN 203455451 U CN203455451 U CN 203455451U CN 201320597767 U CN201320597767 U CN 201320597767U CN 203455451 U CN203455451 U CN 203455451U
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Abstract
The utility model relates to the technical field of flexible circuit board tests, and specifically relates to a flexible circuit board test device. The test device comprises a workbench, a test tool, a test board and a test host machine. The test tool is arranged on the workbench and is electrically connected with the test board, and the test board is electrically connected with the test host. The test device also comprises a material feeding module and a material loading module which are arranged on the workbench. The material feeding module comprises a material feeding tray, a material feeding manipulator and a photographing unit, and the material loading module comprises a material loading tray and a material loading manipulator. The material feeding manipulator, the photographing unit, the material loading manipulator and the test tool are electrically connected with the test host machine. Materials are automatically fed and loaded through the material feeding manipulator and the material loading manipulator being controlled by the test host machine, and the test tool is controlled by the test host machine to test automatically, so that a worker does not need to operate in a whole process all the time, and the testing efficiency is high. Multiple objects to be tested can be placed on the material feeding tray, so that the materials do not need to be fed one by one by the worker.
Description
Technical field
The utility model relates to flexible PCB technical field of measurement and test, is specifically related to a kind of flexible circuit board test apparatus.
Background technology
At present, FPC(Flexible Printed Circuit: flexible PCB) high, lightweight with its distribution density, volume is little, energy is crooked, save the features such as space and be widely used in the electronic products such as mobile phone, notebook computer, digital camera, LCM.Simultaneously, at electronic product, pursue the today of " ultra-thin ", FPC is the indispensable web members of each parts of connecting electronic interiors of products, and its performance directly affects the quality of whole electronic product, and how testing fast and accurately FPC is each SMT manufacturer urgent problem.
In prior art, test after often adopting measurement jig to load measured piece by Test Host, whole test process all needs manual operation, and test speed is slow.
Utility model content
The application provides a kind of flexible circuit board test apparatus, and it can carry out automatic test to flexible circuit board, and testing efficiency is high.
According to the application's first aspect, the application provides a kind of flexible circuit board test apparatus, comprises worktable, measurement jig, test board and Test Host; Described measurement jig is arranged on described worktable, and described measurement jig is electrically connected to described test board, and described test board is electrically connected to described Test Host; Also comprise: feeding module and cutting module, described feeding module and described cutting module are arranged on described worktable; Described feeding module comprises material loading charging tray, feeding manipulator and the unit of taking pictures; Described cutting module comprises blanking charging tray and blanking mechanical hand; Described feeding manipulator, the unit of taking pictures, blanking mechanical hand and measurement jig are electrically connected to described Test Host respectively.
Further, described in the unit of taking pictures comprise the first camera and second camera, described the first camera is arranged on the top of described material loading charging tray, for obtaining the image of material loading charging tray; Described second camera is arranged on described worktable, for obtaining the image of measured piece.
Further, described measurement jig is arranged on the middle part of described table surface, described material loading charging tray and blanking charging tray are arranged on respectively the both sides of described measurement jig, described feeding manipulator is arranged on the table top of described material loading charging tray away from a side of described measurement jig, and described blanking mechanical hand is arranged on the table top of described blanking charging tray away from a side of described measurement jig.
Further, described measurement jig comprises tested cylinder and needle mould, and described measurement jig is provided with a plurality of test bits, and described tested cylinder drives described needle mould.
Further, described needle mould is provided with a plurality of die cavitys.
Further, also comprise display and control panel, described display and control panel are electrically connected to described Test Host.
Further, described cutting module also comprises indexing unit, for the measured piece labeling to after test.
Further, described feeding manipulator is provided with material loading suction nozzle, and described blanking mechanical hand is provided with blanking suction nozzle.
Further, described feeding manipulator is XYZ θ tetra-axis robot.
Further, described blanking mechanical hand is XYZ three axle robert.
The application's flexible circuit board test apparatus, controls feeding manipulator and blanking mechanical hand is realized automatic loading/unloading by Test Host, and controls measurement jig and automatically test, and without artificial substantial length of operation, testing efficiency is high; And on material loading charging tray, can place a plurality of measured pieces, without artificial material loading one by one.
Accompanying drawing explanation
Fig. 1 is the front view of a kind of flexible circuit board test apparatus of the application;
Fig. 2 is the vertical view of a kind of flexible circuit board test apparatus of the application;
Fig. 3 is the left view of a kind of flexible circuit board test apparatus of the application;
Fig. 4 is the structural representation a of a kind of flexible circuit board test apparatus of the application;
Fig. 5 is the structural representation b of a kind of flexible circuit board test apparatus of the application;
Fig. 6 is the control principle drawing of a kind of flexible circuit board test apparatus of the application;
Fig. 7 is a kind of flexible circuit board test apparatus of the application material loading process flow diagram;
Fig. 8 is a kind of flexible circuit board test apparatus of the application test flow chart;
Fig. 9 is a kind of flexible circuit board test apparatus of the application blanking process flow diagram.
Embodiment
Below by embodiment, by reference to the accompanying drawings the utility model is described in further detail.
Please refer to Fig. 1-5, this routine a kind of flexible circuit board test apparatus, comprises worktable 5, measurement jig 21, test board 22 and Test Host 41; Measurement jig 21 is arranged on worktable 5, and measurement jig 21 is electrically connected to test board 22, and test board 22 is electrically connected to Test Host 41; Also comprise: feeding module and cutting module, feeding module and cutting module are arranged on worktable 5; Feeding module comprises material loading charging tray 11, feeding manipulator 12 and the unit of taking pictures, and cutting module comprises blanking charging tray 31 and blanking mechanical hand 32; Feeding manipulator, the unit of taking pictures, blanking mechanical hand and measurement jig are electrically connected to Test Host respectively.By Test Host, control feeding manipulator and blanking mechanical hand is realized automatic loading/unloading, control measurement jig and test, realize the automatic test to FPC, testing efficiency is high, without artificial substantial length of operation; And material loading charging tray can be placed a plurality of measured pieces, without artificial material loading one by one.
Concrete, measurement jig 21 is arranged on the middle part of worktable 5 table tops, material loading charging tray 11 and blanking charging tray 31 are arranged on respectively the both sides of measurement jig 21, feeding manipulator 12 is arranged on the table top of material loading charging tray 11 away from a side of measurement jig 21, and blanking mechanical hand 32 is arranged on the table top of blanking charging tray 31 away from a side of measurement jig 21.
In this example, material loading charging tray 11 is provided with a plurality of material hole, and measured piece is positioned in material hole, thus material loading in batches, and without artificial material loading one by one, feeding manipulator 12 is XYZ θ tetra-axis robot, comprises feeding manipulator arm and material loading driving mechanism.Feeding manipulator arm is arranged on material loading Z axis 123; Material loading driving mechanism comprises material loading X-axis electricity cylinder, material loading Y-axis electricity cylinder, material loading Z axis electricity cylinder and θ spindle motor; Material loading X-axis electricity cylinder is arranged on worktable 5, and material loading Y-axis electricity cylinder is arranged in material loading X-axis 121, and material loading Z axis electricity cylinder is arranged in material loading Y-axis 122, and θ spindle motor is arranged on material loading Z axis 123, realizes the flexible control of 4 degree of freedom.Feeding manipulator arm is provided with material loading suction nozzle 120, and θ spindle motor is controlled the rotation of material loading suction nozzle; The number of material loading suction nozzle arranges one or more as required.4 material loading suction nozzles are set in this example.The unit of taking pictures comprises the first camera and second camera.The first camera 131 is arranged on the top of material loading charging tray 11, concrete, work edge of table is provided with the first support 51, the first cameras 131 and is arranged on the first support 51, and make the camera lens of the first camera 131 towards material loading charging tray 11, be convenient to obtain the image of material loading charging tray.After material loading charging tray is taken pictures, Test Host obtains the first image, Test Host is by processing the coordinate of all measured pieces on the first Image Acquisition material loading charging tray, identify and compare, detect without the bad measured piece of test or be not suitable for the measured piece of current measurement jig, and preserving material loading charging tray information.Second camera 132 is arranged on worktable 5, Test Host obtains the coordinate of measured piece from preserved material loading charging tray information, control the interlock of material loading XYZ axle, make feeding manipulator capture measured piece to assigned address, the measured piece that second camera holds material loading suction nozzle is taken pictures, Test Host obtains the second image, Test Host is by processing side-play amount and the deviation angle of the second image calculation measured piece, by deviation angle, control θ spindle motor and adjust position, after rectification, be placed on measurement jig and test.
In this example, measurement jig 21 comprises tested cylinder 211 and needle mould 212, and tested cylinder is used for driving needle mould, and tested cylinder 211 is arranged on the top of needle mould 212, is also provided with test bit on measurement jig 21, and test bit can only arrange one, also can arrange a plurality of.Tested cylinder is electrically connected to Test Host, and tested cylinder drives needle mould under the control of Test Host.In this example, the concurrent working of a plurality of test potential energy, loading and unloading simultaneously.Needle mould is provided with die cavity, and die cavity arranges one or more as required, and the set-up mode of a plurality of die cavitys can make a plurality of measured pieces test simultaneously.In this example, test bit arranges 2, is respectively the first test bit and the second test bit, and Test Host can arrange the priority of test bit.Each test bit correspondence arranges a needle mould, and the wiring of needle mould is connected with test board by cable, and 4 die cavitys are set on each needle mould, 8 test boards of corresponding configuration, can to 8 measured pieces, test simultaneously, and can carry out loading and unloading simultaneously, testing efficiency is high.When test bit is idle, tested cylinder is carried on shrinking; When feeding manipulator is put into the die cavity of needle mould by measured piece, tested cylinder presses down, Test Host transmits control signal to test board, test board starts test, complete after test, test board feeds back to Test Host by test result, controls tested cylinder and resets, wait for test next time, Test Host is controlled cutting module according to test result and is carried out blanking.In this example, measurement jig is dismountable to be arranged on worktable, can change according to different measured pieces, and be automatic gas die mould tool, by Test Host, is automatically controlled.
In this example, blanking charging tray 31 is provided with a plurality of material hole, for placing the measured piece of test passes.Blanking mechanical hand 32 is an XYZ three axle robert, and blanking mechanical hand 32 comprises blanking mechanical arm and blanking driving mechanism.Blanking mechanical arm is arranged on blanking Z axis 323; Blanking driving mechanism comprises blanking X-axis electricity cylinder, blanking Y-axis electricity cylinder and blanking Z axis cylinder, blanking X-axis electricity cylinder is arranged on worktable 5, blanking Y-axis electricity cylinder is arranged in blanking X-axis 321, and blanking Z axis cylinder is arranged in blanking Y-axis 322, realizes the flexible control of 3 degree of freedom.On blanking mechanical arm, be also provided with blanking suction nozzle 320, the number of blanking suction nozzle arranges one or more as required.In this example, blanking suction nozzle arranges 4, and blanking Z axis cylinder is comprised of 4 stingy cylinders, and 4 stingy cylinders are controlled respectively 4 blanking suction nozzles, and 4 blanking suction nozzles are got separately to control feeding.Cutting module also comprises indexing unit, for the measured piece labeling to after test.Concrete, the test result that Test Host feeds back by test board is carried out blanking to measured piece.As be unacceptable product, to measured piece labeling and put into NonConforming Parts Area, to facilitate the maintenance in later stage; In this example, directly on worktable 5, be provided with NonConforming Parts Area 6, and near measurement jig setting, save the blanking stroke of blanking mechanical hand.As be certified products, according to the default queueing discipline of equipment, measured piece is put into blanking charging tray, after blanking charging tray is filled, change blanking charging tray.
In this example, this equipment also comprises display 43 and control panel 42, and worktable 5 edges are provided with the second support 52, and display 43 is arranged on the second support 52, and display and control panel are electrically connected to Test Host.Test Host 41 is arranged in the cabinet of worktable below, and Test Host is controlled feeding manipulator, the unit of taking pictures, measurement jig, test board and blanking mechanical hand, realizes operations such as the identification of measured piece, transmission, test, sortings.Display is for the demonstration of test result, daily record, operation interface, and display can be the display with touch controllable function, and directly the screen of touch display operates; Also can be the display without touch controllable function, then configure keyboard and mouse operates.Control panel is provided with a plurality of pilot lamp and button, and pilot lamp can be used to refer to the state of material loading charging tray and/or blanking charging tray, such as blank panel or blank panel not; Button is used for opertaing device operation or stop.The control principle drawing of Test Host is referring to Fig. 6, and Test Host is controlled whole equipment and realized automatic charging, test and blanking sabot; In this control principle drawing, test board arranges 4, and test bit arranges 2, and each test bit can be tested two FPC simultaneously, and Test Host is also circumscribed with mouse, keyboard, handled easily.
In use, material loading flow process as shown in Figure 7, specifically comprises the following steps flexible circuit board test apparatus in this example:
S11, feeding module initialization, operator presses " RUN " key and starts test;
S12, the first camera are taken pictures to material loading charging tray, Test Host obtains the first image, the first image is carried out to image processing and analyzing, as obtain the coordinate of measured piece, judge in each material hole and have measured piece? is measured piece put askew? put back? and preserve material loading charging tray information;
The coordinate of the measured piece that S13, basis are obtained from material loading charging tray information, controls feeding manipulator, draws in order adjacent measured piece, in this flow process, once picks up 4 measured pieces;
S14, mobile measured piece are taken pictures to the top of second camera, and Test Host obtains the second image, and the second image is carried out to image processing and analyzing, calculate side-play amount and the deviation angle of measured piece;
S15, according to deviation angle, regulate the rotation of θ spindle motor, correct error;
S16, search, wait for idle test bit, (the first test bit is preferential);
S17, according to side-play amount, round-off error, controls feeding manipulator and measured piece is put into the test bit of idle condition;
S18, according to material loading charging tray information, obtain the coordinate of feeding next time, repeating step S13-S18.
In some other embodiment, on worktable, place on the table top of material loading charging tray and be also provided with location switch, when operating personnel load onto material loading charging tray on worktable, material loading charging tray is triggered to bit switch, starts test.
In this example, the testing process of measurement jig as shown in Figure 8, specifically comprises the following steps:
S21, test bit enter idle condition;
S22, constantly inquire about in test bit, whether to put into measured piece;
S23, when detecting, put measured piece, the current state of putting measurement jig is test mode;
S24, Test Host are controlled tested cylinder and are pressed down, and test;
S25, tested, tested cylinder resets;
S26, to put current state be completion status, sends a signal to cutting module, takes measured piece away;
After measured piece on S27, cutting module is removed, putting current state is idle condition, repeating step S22-S27.
In this example, blanking flow process as shown in Figure 9, specifically comprises the following steps:
S31, inquire about two test bits whether in test completion status (the first test bit is preferential);
S32, when having a test bit state for completing, control blanking mechanical hand and move to this test bit;
S33, absorption measured piece;
S34, according to test result, as defective, mobile this measured piece is to defective district; As qualified, according to the information of current blanking charging tray, calculate blowing coordinate, move to position shown in coordinate, put down measured piece;
S35, prepare blanking next time, repeating step S31-S35.
Above content is in conjunction with concrete embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace.
Claims (10)
1. a flexible circuit board test apparatus, comprises worktable, measurement jig, test board and Test Host; Described measurement jig is arranged on described worktable, and described measurement jig is electrically connected to described test board, and described test board is electrically connected to described Test Host; It is characterized in that, also comprise: feeding module and cutting module, described feeding module and described cutting module are arranged on described worktable; Described feeding module comprises material loading charging tray, feeding manipulator and the unit of taking pictures; Described cutting module comprises blanking charging tray and blanking mechanical hand; Described feeding manipulator, the unit of taking pictures, blanking mechanical hand and measurement jig are electrically connected to described Test Host respectively.
2. flexible circuit board test apparatus as claimed in claim 1, is characterized in that, described in the unit of taking pictures comprise the first camera and second camera, described the first camera is arranged on the top of described material loading charging tray, for obtaining the image of material loading charging tray; Described second camera is arranged on described worktable, for obtaining the image of measured piece.
3. flexible circuit board test apparatus as claimed in claim 2, it is characterized in that, described measurement jig is arranged on the middle part of described table surface, described material loading charging tray and blanking charging tray are arranged on respectively the both sides of described measurement jig, described feeding manipulator is arranged on the table top of described material loading charging tray away from a side of described measurement jig, and described blanking mechanical hand is arranged on the table top of described blanking charging tray away from a side of described measurement jig.
4. flexible circuit board test apparatus as claimed in claim 3, is characterized in that, described measurement jig comprises tested cylinder and needle mould, and described measurement jig is provided with a plurality of test bits, and described tested cylinder drives described needle mould.
5. flexible circuit board test apparatus as claimed in claim 4, is characterized in that, described needle mould is provided with a plurality of die cavitys.
6. the flexible circuit board test apparatus as described in claim 1-5 any one, is characterized in that, also comprises display and control panel, and described display and control panel are electrically connected to described Test Host.
7. the flexible circuit board test apparatus as described in claim 1-5 any one, is characterized in that, described cutting module also comprises indexing unit, for the measured piece labeling to after test.
8. the flexible circuit board test apparatus as described in claim 1-5 any one, is characterized in that, described feeding manipulator is provided with material loading suction nozzle, and described blanking mechanical hand is provided with blanking suction nozzle.
9. the flexible circuit board test apparatus as described in claim 1-5 any one, is characterized in that, described feeding manipulator is XYZ θ tetra-axis robot.
10. the flexible circuit board test apparatus as described in claim 1-5 any one, is characterized in that, described blanking mechanical hand is XYZ three axle robert.
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| CN201320597767.8U CN203455451U (en) | 2013-09-26 | 2013-09-26 | Flexible circuit board test device |
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