CN107607057A - A kind of PCB profiles automatic detecting machine - Google Patents
A kind of PCB profiles automatic detecting machine Download PDFInfo
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Abstract
本发明涉及一种PCB外形自动检测机,包括机架,机架上集成有上料推板装置、上料机械手装置、PCB定位输送装置、图像采集装置、下料机械手装置和下料载板装置;上料推板装置上料;上料机械手装置通过真空吸附系统从上料推板装置上吸附PCB板并运至PCB定位输送装置;PCB定位输送装置定位输送PCB至下料机械手装置,在该运送过程中设置图像采集装置采集PCB信息来检测;根据检测结果,下料机械手装置通过真空吸附系统吸附PCB运至下料载板装置的检测合格处或检测不合格处;下料载板装置推出经过检测的PCB板。本发明大大提高了PCB外形检测速度,提高了检测效率,只需间隔一段时间人工上料即可,节省了人工检测成本,提高了生产线的自动化程度。
The invention relates to an automatic detection machine for PCB shape, which comprises a frame on which a feeding push plate device, a feeding manipulator device, a PCB positioning and conveying device, an image acquisition device, a material unloading manipulator device and a material unloading carrier device are integrated ; The feeding push plate device is loaded; the feeding manipulator device absorbs the PCB board from the feeding push plate device through the vacuum adsorption system and transports it to the PCB positioning and conveying device; the PCB positioning and conveying device positions and transports the PCB to the unloading manipulator device. During the transportation process, the image acquisition device is set to collect PCB information for detection; according to the detection results, the unloading manipulator device absorbs the PCB through the vacuum adsorption system and transports it to the unqualified or unqualified part of the unloading carrier device; the unloading carrier device is pushed out Tested PCB board. The invention greatly improves the detection speed of the PCB shape, improves the detection efficiency, only needs to manually load materials at intervals, saves the cost of manual detection, and improves the automation degree of the production line.
Description
技术领域technical field
本发明主要涉及线路板自动化设备技术领域,特别涉及一种PCB外形自动检测机。The invention mainly relates to the technical field of circuit board automation equipment, in particular to a PCB shape automatic detection machine.
背景技术Background technique
近几十年以来,国内的PCB行业发展迅速,由于PCB产量越来越大,就需要PCB检测设备来快速检测PCB,提高效率。随着机电产品向小型精密化转变,对PCB的机械尺寸要求也越来越高。而目前大多数为人工检测,人工检测有许多缺陷,如:检测人员的检测方法和态度上的差异;检测人员由于工作上的压力等原因造成工作的疲劳等,这些往往都造成了不良品总存在与企业的生产活动中,对企业造成了极大的损失。虽然国外有一些检测设备,但其价格昂贵,如果不检测的话又不能保证PCB质量,故需要研制自主知识产权的PCB外形检测机。In recent decades, the domestic PCB industry has developed rapidly. Due to the increasing output of PCBs, PCB testing equipment is needed to quickly detect PCBs and improve efficiency. With the transformation of electromechanical products to small and precise, the mechanical size requirements of PCB are also getting higher and higher. At present, most of them are manually inspected, and there are many defects in manual inspection, such as: the differences in the inspection methods and attitudes of the inspectors; the fatigue of the inspectors due to work pressure and other reasons, etc., which often lead to the total number of defective products It exists in the production activities of the enterprise and has caused great losses to the enterprise. Although there are some testing equipment abroad, they are expensive, and the quality of PCB cannot be guaranteed without testing. Therefore, it is necessary to develop a PCB shape testing machine with independent intellectual property rights.
发明内容Contents of the invention
本发明针对上述问题,提供一种PCB外形自动检测机。Aiming at the above problems, the present invention provides an automatic detection machine for PCB shape.
本发明的目的可以通过下述技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种PCB外形自动检测机,包括机架,所述机架上面设有由一总的控制系统控制的上料推板装置、上料机械手装置、PCB定位输送装置、图像采集装置、下料机械手装置和下料载板装置,所述上料推板装置安装于机架上的一侧靠后方,上料机械手装置位于上料推板装置的前方,PCB定位输送装置位于上料机械手装置的右方,图像采集装置位于PCB定位输送装置处,下料机械手装置位于PCB定位输送装置和图像采集装置的右方,下料载板装置安装于机架的另一侧且位于下料机械手装置的右方。An automatic inspection machine for PCB shape, comprising a frame, on which a feeding push plate device, a feeding manipulator device, a PCB positioning and conveying device, an image acquisition device, and a feeding manipulator controlled by a general control system are arranged on the rack device and unloading carrier device, the loading push plate device is installed on one side of the frame near the rear, the loading manipulator is located in front of the loading push plate device, and the PCB positioning and conveying device is located on the right side of the loading manipulator device side, the image acquisition device is located at the PCB positioning and conveying device, the unloading manipulator is located on the right of the PCB positioning and conveying device and the image acquisition device, and the unloading carrier device is installed on the other side of the frame and on the right of the unloading manipulator square.
进一步地,所述上料推板装置包括第一直线模组、第一伺服电机、第一PCB支撑板和第一PCB限位板,第一PCB支撑板安装于机架上且前后朝向设置,第一直线模组前后朝向地固定于第一PCB支撑板的下面,第一伺服电机与第一直线模组相连,第一PCB限位板前低后高倾斜地设置于第一PCB支撑板上面,第一PCB限位板穿过第一PCB支撑板上的长条槽孔与第一直线模组的滑块相连接。Further, the feeding push plate device includes a first linear module, a first servo motor, a first PCB support plate and a first PCB limit plate, the first PCB support plate is installed on the frame and is set facing forward and backward , the first linear module is fixed on the bottom of the first PCB support plate facing forward and backward, the first servo motor is connected to the first linear module, and the first PCB limiting plate is set on the first PCB support with a low front and a high inclination On the board, the first PCB limiting board is connected with the slider of the first linear module through the elongated slot on the first PCB supporting board.
进一步地,所述上料机械手装置包括第二直线模组、第二伺服电机、第一垫块、第三直线模组、第三伺服电机和第一真空吸附组件,第二直线模组左右朝向地安装于机架上,第二伺服电机与第二直线模组相连,第二直线模组的滑块上安装第一垫块,第一垫块的顶部具有前高后低倾斜的斜面,第一垫块的斜面上安装前后朝向的第三直线模组,第三伺服电机与第三直线模组相连,第一真空吸附组件安装于第三直线模组的滑块上,第一真空吸附组件包括多个第一真空吸嘴。Further, the loading manipulator device includes a second linear module, a second servo motor, a first pad, a third linear module, a third servo motor and a first vacuum adsorption assembly, and the second linear module faces left and right The second servo motor is connected to the second linear module, and the first pad is installed on the slider of the second linear module. The top of the first pad has a slope with a high front and a low slope. The third linear module facing front and back is installed on the slope of a pad, the third servo motor is connected with the third linear module, the first vacuum adsorption assembly is installed on the slider of the third linear module, and the first vacuum adsorption assembly A plurality of first vacuum nozzles are included.
进一步,所述PCB定位输送装置包括第四直线模组、第四伺服电机和PCB定位夹具,第四直线模组左右朝向地安装于机架上,第四伺服电机与第四直线模组相连,PCB定位夹具安装于第四直线模组的滑块上,PCB定位夹具包括L型板和多个定位块,L型板竖立安装于第四直线模组的滑块上,L型板的顶部形成一前低后高倾斜的斜面,L型板顶部斜面的底边处沿边安装多个定位块,定位块的顶部呈前高后低倾斜的斜面,L型板顶部的斜面与定位块顶部的斜面相配合形成V型口来支撑和限位PCB。Further, the PCB positioning and conveying device includes a fourth linear module, a fourth servo motor and a PCB positioning fixture, the fourth linear module is installed on the frame facing left and right, the fourth servo motor is connected to the fourth linear module, The PCB positioning fixture is installed on the slider of the fourth linear module. The PCB positioning fixture includes an L-shaped plate and a plurality of positioning blocks. The L-shaped plate is installed vertically on the slider of the fourth linear module. The top of the L-shaped plate forms a A slope with a low front and a high slope, and a plurality of positioning blocks are installed along the bottom edge of the top slope of the L-shaped plate. The top of the positioning block is a slope with a high front and a low slope. Cooperate to form a V-shaped mouth to support and limit the PCB.
进一步,所述图像采集装置包括光源和线阵像机,光源和线阵像机一前一后相对而放地安装于PCB定位输送装置前后。Further, the image acquisition device includes a light source and a line-scan camera, and the light source and the line-scan camera are installed in front of and behind the PCB positioning and conveying device facing one another.
进一步,所述下料机械手装置包括第五直线模组、第五伺服电机、第二垫块、第六直线模组、第六伺服电机、第七直线模组、第七伺服电机和第二真空吸附组件,第五直线模组位于所述PCB定位输送装置的右上方,第五直线模组左右朝向设置且由下往上地安装于机架上,第五伺服电机与第五直线模组相连接,第五直线模组的滑块下面安装第二垫块,第二垫块的底部具有前低后高倾斜的斜面,第二垫块的斜面下面安装前后朝向的第六直线模组,第六伺服电机与第六直线模组相连,第七直线模组上下朝向地安装于第六直线模组的滑块上,第七伺服电机与第七直线模组相连,第二真空吸附组件安装于第七直线模组的滑块上,第二真空吸附组件包括多个第二真空吸嘴。Further, the blanking manipulator device includes a fifth linear module, a fifth servo motor, a second pad, a sixth linear module, a sixth servo motor, a seventh linear module, a seventh servo motor and a second vacuum Adsorption component, the fifth linear module is located on the upper right of the PCB positioning and conveying device, the fifth linear module is arranged left and right and installed on the frame from bottom to top, the fifth servo motor is connected to the fifth linear module Connection, the second pad is installed under the slider of the fifth linear module, the bottom of the second pad has a slope with a low front and a high rear, and the sixth linear module facing forward and backward is installed under the slope of the second pad. The six servo motors are connected to the sixth linear module, the seventh linear module is installed on the slider of the sixth linear module facing up and down, the seventh servo motor is connected to the seventh linear module, and the second vacuum adsorption component is installed on the On the slider of the seventh linear module, the second vacuum suction component includes a plurality of second vacuum suction nozzles.
进一步地,所述下料载板装置包括第八直线模组、第八伺服电机、第二PCB支撑板、第二PCB限位板、第九直线模组、第九伺服电机、第三PCB支撑板、第三PCB限位板、滑台和滚轮,第八直线模组和第九直线模组均前后朝向地安装于机架上,第八伺服电机与第八直线模组相连,第九伺服电机与第九直线模组相连,第八直线模组和第九直线模组的上方均安装滑台,滑台前后朝向地安装于机架上,滑台的上方安装第二PCB支撑板和第三PCB支撑板,第二PCB支撑板和第三PCB支撑板均前后朝向且相并列设置,第二PCB支撑板与第八直线模组相对应,第三PCB支撑板与第九直线模组相对应,第八直线模组的滑块穿过滑台后与第二PCB支撑板连接,第九直线模组的滑块穿过滑台后与第三PCB支撑板连接,第二PCB限位板前低后高倾斜地固定于第二PCB支撑板上面,第三PCB限位板前低后高倾斜地固定于第三PCB支撑板上面,其中,滑台上面的靠前端及第二PCB支撑板和第三PCB支撑板下面的靠后端均固定安装滚轮,使第二PCB支撑板和第三PCB支撑板在滑台上滑动。Further, the loading carrier device includes an eighth linear module, an eighth servo motor, a second PCB support plate, a second PCB limit plate, a ninth linear module, a ninth servo motor, and a third PCB support plate, the third PCB limit plate, sliding table and rollers, the eighth linear module and the ninth linear module are all installed on the frame facing forward and backward, the eighth servo motor is connected with the eighth linear module, and the ninth servo The motor is connected to the ninth linear module, the eighth linear module and the ninth linear module are equipped with a slide table, the slide table is installed on the frame facing forward and backward, and the second PCB support plate and the second PCB support plate are installed above the slide table. Three PCB support plates, the second PCB support plate and the third PCB support plate are all facing forward and backward and arranged side by side, the second PCB support plate corresponds to the eighth linear module, and the third PCB support plate corresponds to the ninth linear module Correspondingly, the slider of the eighth linear module passes through the slide table and connects with the second PCB support plate, the slider of the ninth linear module passes through the slide table and connects with the third PCB support plate, and the front of the second PCB limit plate It is fixed on the second PCB support plate obliquely with low back height, and the third PCB limiting plate is fixed obliquely on the third PCB support plate with low front and rear height. Among them, the front end on the slide table and the second PCB support plate and the The rear ends below the three PCB support plates are all fixedly installed with rollers, so that the second PCB support plate and the third PCB support plate can slide on the slide table.
本发明的有益效果:在机架上集成上料推板装置、上料机械手装置、PCB定位输送装置、图像采集装置、下料机械手装置和下料载板装置;上料推板装置上料;上料机械手装置通过真空吸附系统从上料推板装置上吸附PCB板并运至PCB定位输送装置;PCB定位输送装置定位输送PCB至下料机械手装置,在该运送过程中设置图像采集装置采集PCB信息来检测;根据检测结果,下料机械手装置通过真空吸附系统吸附PCB运至下料载板装置的检测合格处或检测不合格处;下料载板装置推出经过检测的PCB板。本发明大大提高了PCB外形检测速度,提高了检测效率,只需间隔一段时间人工上料即可,节省了人工检测成本,提高了生产线的自动化程度。Beneficial effects of the present invention: the frame is integrated with a feeding push plate device, a feeding manipulator device, a PCB positioning and conveying device, an image acquisition device, a material unloading manipulator device, and a material unloading carrier device; the material feeding push plate device is loaded; The loading manipulator device absorbs the PCB board from the feeding push plate device through the vacuum adsorption system and transports it to the PCB positioning and conveying device; the PCB positioning and conveying device positions and transports the PCB to the unloading manipulator device, and an image acquisition device is set to collect the PCB during the transportation process information to detect; according to the test results, the unloading manipulator device absorbs the PCB through the vacuum adsorption system and transports it to the unqualified or unqualified part of the unloading carrier device; the unloading carrier device pushes out the tested PCB board. The invention greatly improves the detection speed of the PCB shape, improves the detection efficiency, only needs to manually load materials at intervals, saves the cost of manual detection, and improves the automation degree of the production line.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为上料推板装置的结构示意图。Figure 2 is a schematic structural view of the feeding push plate device.
图3为上料机械手装置的结构示意图。Fig. 3 is a structural schematic diagram of a feeding manipulator device.
图4为PCB定位输送装置的结构示意图。FIG. 4 is a schematic structural diagram of the PCB positioning and conveying device.
图5为下料机械手装置的结构示意图。Fig. 5 is a structural schematic diagram of the unloading manipulator device.
图6为下料载板装置的结构示意图。Fig. 6 is a schematic structural view of the device for unloading the carrier plate.
图中部件标号如下:The part numbers in the figure are as follows:
1机架1 rack
2上料推板装置2 Feeding push plate device
21第一直线模组21 The first linear module
22第一伺服电机22 first servo motor
23第一PCB支撑板23 first PCB support plate
24第一PCB限位板24 first PCB limit board
3上料机械手装置3 Feeding manipulator device
31第二直线模组31 Second linear module
32第二伺服电机32 second servo motor
33第一垫块33 first spacer
34第三直线模组34 third line module
35第三伺服电机35 3rd servo motor
36第一真空吸附组件36 The first vacuum adsorption assembly
361第一横梁型材361 first beam profile
362第一真空吸嘴362 first vacuum nozzle
4 PCB定位输送装置4 PCB positioning conveying device
41第四直线模组41 Fourth linear module
42第四伺服电机42 Fourth servo motor
43 PCB定位夹具43 PCB positioning fixture
431 L型板431 L-shaped plate
432定位块432 positioning block
5图像采集装置5 image acquisition device
6下料机械手装置6 Unloading robot device
61第五直线模组61 fifth line module
62第五伺服电机62 fifth servo motor
63第二垫块63 second spacer
64第六直线模组64 sixth linear module
65第六伺服电机65 sixth servo motor
66第七直线模组66 Seventh linear module
67第七伺服电机67 seventh servo motor
68第二真空吸附组件68 second vacuum adsorption assembly
681第二横梁型材681 second beam profile
682第二真空吸嘴682 second vacuum nozzle
7下料载板装置7 Unloading carrier device
71第八直线模组71 Eighth linear module
72第八伺服电机72 eighth servo motor
73第二PCB支撑板73 Second PCB support plate
74第二PCB限位板74 second PCB limit board
75第九直线模组75 ninth linear module
76第九伺服电机76 ninth servo motor
77第三PCB支撑板77 Third PCB support plate
78第三PCB限位板78 third PCB limit board
79滑台79 sliding table
710滚轮710 roller
8底板8 bottom plate
9电机座9 motor base
10尾座10 tailstock
11导轨11 rails
12滑块12 sliders
13滚珠丝杆13 ball screw
14联轴器。14 Couplings.
具体实施方式detailed description
以下结合附图详细说明本发明的具体实施方式,使本领域的技术人员更清楚地理解如何实践本发明。尽管结合其优选的具体实施方案描述了本发明,但这些实施方案只是阐述,而不是限制本发明的范围。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can more clearly understand how to practice the present invention. While the invention has been described in connection with preferred specific embodiments thereof, these embodiments are illustrative only and are not intended to limit the scope of the invention.
参见图1至图6,本发明一种PCB外形自动检测机,包括机架1,所述机架1上面设有由一总的控制系统控制的上料推板装置2、上料机械手装置3、PCB定位输送装置4、图像采集装置5、下料机械手装置6和下料载板装置7。Referring to Fig. 1 to Fig. 6, a kind of PCB shape automatic detection machine of the present invention, comprises frame 1, and described frame 1 is provided with the feeding pushing plate device 2 that is controlled by a general control system, feeding manipulator device 3 , PCB positioning conveying device 4 , image acquisition device 5 , unloading manipulator device 6 and unloading carrier board device 7 .
所述上料推板装置2安装于机架1上的一侧靠后方,上料推板装置2包括第一直线模组21、第一伺服电机22、第一PCB支撑板23和第一PCB限位板24,第一PCB支撑板23安装于机架1上且前后朝向设置,第一直线模组21前后朝向地固定于第一PCB支撑板23的下面,第一伺服电机22与第一直线模组21相连,第一PCB限位板24前低后高倾斜地设置于第一PCB支撑板23上面,第一PCB限位板24穿过第一PCB支撑板23上的长条槽孔与第一直线模组21的滑块相连接。The feeding push plate device 2 is installed on one side of the frame 1 near the rear, and the feeding push plate device 2 includes a first linear module 21, a first servo motor 22, a first PCB support plate 23 and a first The PCB limiting plate 24, the first PCB supporting plate 23 is installed on the frame 1 and is set facing forward and backward, the first linear module 21 is fixed on the bottom of the first PCB supporting plate 23 facing forward and backward, the first servo motor 22 and The first linear module 21 is connected, and the first PCB limiting plate 24 is arranged on the first PCB supporting plate 23 obliquely with the front low and the rear height, and the first PCB limiting plate 24 passes through the length on the first PCB supporting plate 23. The bar slot is connected with the slider of the first linear module 21 .
所述上料机械手装置3安装于机架1上的一侧靠前方,即上料机械手装置3位于上料推板装置2的前方,上料机械手装置3包括第二直线模组31、第二伺服电机32、第一垫块33、第三直线模组34、第三伺服电机35和第一真空吸附组件36,第二直线模组31左右朝向地安装于机架1上,并且第二直线模组31的安装面高于所述上料推板装置2的第一PCB支撑板23的安装面,第二伺服电机32与第二直线模组31相连,第二直线模组31的滑块上安装第一垫块33,第一垫块33的顶部具有前高后低倾斜的斜面,第一垫块33的斜面上安装前后朝向的第三直线模组34,第三伺服电机35与第三直线模组34相连,第一真空吸附组件36安装于第三直线模组34的滑块上,第一真空吸附组件36包括水平平行设置的两根第一横梁型材361和安装于两根第一横梁型材361上的多个第一真空吸嘴362。The loading manipulator 3 is installed on the frame 1 on the front side, that is, the feeding manipulator 3 is located in front of the feeding push plate device 2, and the feeding manipulator 3 includes the second linear module 31, the second Two servo motors 32, the first pad 33, the third linear module 34, the third servo motor 35 and the first vacuum adsorption assembly 36, the second linear module 31 is installed on the frame 1 facing left and right, and the second The mounting surface of the linear module 31 is higher than the mounting surface of the first PCB support plate 23 of the feeding push plate device 2, the second servo motor 32 is connected with the second linear module 31, and the slide of the second linear module 31 The first spacer 33 is installed on the block, the top of the first spacer 33 has a slope that is high at the front and low at the rear, the slope of the first spacer 33 is installed with the third linear module 34 facing forward and backward, the third servo motor 35 and The third linear module 34 is connected, and the first vacuum adsorption assembly 36 is installed on the slider of the third linear module 34. The first vacuum adsorption assembly 36 includes two first beam profiles 361 horizontally arranged in parallel and installed on two A plurality of first vacuum suction nozzles 362 on the first beam profile 361 .
所述PCB定位输送装置4安装于机架1上且位于上料机械手装置3的右方,PCB定位输送装置4包括第四直线模组41、第四伺服电机42和PCB定位夹具43,第四直线模组41与第三直线模组34平行,第四伺服电机42与第四直线模组41相连,PCB定位夹具43安装于第四直线模组41的滑块上,PCB定位夹具43包括L型板431和多个定位块432,L型板431竖立安装于第四直线模组41的滑块上,L型板431的顶部形成一前低后高倾斜的斜面,L型板431顶部斜面的底边处沿边安装多个定位块432,定位块432的顶部呈前高后低倾斜的斜面,L型板431顶部的斜面与定位块432顶部的斜面相配合形成V型口来支撑和限位PCB。The PCB positioning and conveying device 4 is installed on the frame 1 and is located on the right side of the feeding manipulator device 3. The PCB positioning and conveying device 4 includes a fourth linear module 41, a fourth servo motor 42 and a PCB positioning fixture 43. The fourth The linear module 41 is parallel to the third linear module 34, the fourth servo motor 42 is connected to the fourth linear module 41, the PCB positioning fixture 43 is installed on the slider of the fourth linear module 41, and the PCB positioning fixture 43 includes L Shaped plate 431 and a plurality of positioning blocks 432, L-shaped plate 431 is vertically installed on the slider of the fourth linear module 41, the top of the L-shaped plate 431 forms a slope with a low front and a high rear, and the inclined surface of the top of the L-shaped plate 431 A plurality of positioning blocks 432 are installed along the bottom edge of the bottom edge, and the top of the positioning block 432 is a slope with a high front and a low slope. Bit PCB.
所述图像采集装置5安装于机架1上且位于PCB定位输送装置4处,图像采集装置5作为检测工位而设置的,图像采集装置5与检测系统相连,主要功能是提供一个稳定的检测和信息采集环形,图像采集通常用到CCD成像技术。图像采集装置5包括光源和线阵像机,光源和线阵像机一前一后相对而放地安装于PCB定位输送装置4前后。The image acquisition device 5 is installed on the frame 1 and located at the PCB positioning conveying device 4, the image acquisition device 5 is set as a detection station, the image acquisition device 5 is connected with the detection system, and its main function is to provide a stable detection And information acquisition ring, image acquisition usually uses CCD imaging technology. The image acquisition device 5 includes a light source and a line-scan camera, and the light source and the line-scan camera are installed in front of and behind the PCB positioning and conveying device 4 facing each other.
所述下料机械手装置6安装于机架1上且位于PCB定位输送装置4和图像采集装置5的右方,下料机械手装置6包括第五直线模组61、第五伺服电机62、第二垫块63、第六直线模组64、第六伺服电机65、第七直线模组66、第七伺服电机67和第二真空吸附组件68,第五直线模组61位于所述PCB定位输送装置4的第四直线模组41的右上方,第五直线模组61左右朝向设置且由下往上地安装于机架1上,第五伺服电机62与第五直线模组61相连接,第五直线模组61的滑块下面安装第二垫块63,第二垫块63的底部具有前低后高倾斜的斜面,第二垫块63的斜面下面安装前后朝向的第六直线模组64,第六伺服电机65与第六直线模组64相连,第七直线模组66上下朝向地安装于第六直线模组64的滑块上,第七伺服电机67与第七直线模组66相连,第二真空吸附组件68安装于第七直线模组66的滑块上,第二真空吸附组件68包括水平平行设置的两根第二横梁型材681和安装于两根第二横梁型材681上的多个第二真空吸嘴682。The blanking manipulator device 6 is installed on the frame 1 and is positioned at the right side of the PCB positioning conveying device 4 and the image acquisition device 5. The blanking manipulator device 6 includes the fifth linear module 61, the fifth servo motor 62, the second The pad 63, the sixth linear module 64, the sixth servo motor 65, the seventh linear module 66, the seventh servo motor 67 and the second vacuum adsorption assembly 68, the fifth linear module 61 is located in the PCB positioning and conveying device On the upper right of the fourth linear module 41 of 4, the fifth linear module 61 is arranged facing left and right and installed on the frame 1 from bottom to top. The fifth servo motor 62 is connected with the fifth linear module 61. The second spacer 63 is installed under the slider of the five-line module 61. The bottom of the second spacer 63 has a slope with a low front and a high rear. The slope of the second spacer 63 is installed with the sixth linear module 64 facing forward and backward. , the sixth servo motor 65 is connected to the sixth linear module 64, the seventh linear module 66 is installed on the slider of the sixth linear module 64 facing up and down, and the seventh servo motor 67 is connected to the seventh linear module 66 , the second vacuum adsorption assembly 68 is installed on the slider of the seventh linear module 66, and the second vacuum adsorption assembly 68 includes two second beam profiles 681 horizontally arranged in parallel and two second beam profiles 681 installed on the A plurality of second vacuum nozzles 682 .
所述下料载板装置7安装于机架1的另一侧且位于下料机械手装置6的右方,下料载板装置7包括第八直线模组71、第八伺服电机72、第二PCB支撑板73、第二PCB限位板74、第九直线模组75、第九伺服电机76、第三PCB支撑板77、第三PCB限位板78、滑台79和滚轮710,第八直线模组71和第九直线模组75均前后朝向地安装于机架1上,第八伺服电机72与第八直线模组71相连,第九伺服电机76与第九直线模组75相连,第八直线模组71和第九直线模组75的上方均安装滑台79,滑台79前后朝向地安装于机架1上,滑台79的上方安装第二PCB支撑板73和第三PCB支撑板77,第二PCB支撑板73和第三PCB支撑板77均前后朝向且相并列设置,第二PCB支撑板73与第八直线模组71相对应,第三PCB支撑板77与第九直线模组75相对应,第八直线模组71的滑块穿过滑台79后与第二PCB支撑板73连接,第九直线模组75的滑块穿过滑台79后与第三PCB支撑板77连接,第二PCB限位板74前低后高倾斜地固定于第二PCB支撑板73上面,第三PCB限位板78前低后高倾斜地固定于第三PCB支撑板77上面,其中,滑台79上面的靠前端及第二PCB支撑板73和第三PCB支撑板77下面的靠后端均固定安装滚轮710,使第二PCB支撑板73和第三PCB支撑板77在滑台79上滑动。The unloading carrier device 7 is installed on the other side of the frame 1 and is positioned on the right side of the unloading manipulator device 6. The unloading carrier device 7 includes an eighth linear module 71, an eighth servo motor 72, a second PCB support plate 73, second PCB limit plate 74, ninth linear module 75, ninth servo motor 76, third PCB support plate 77, third PCB limit plate 78, slide table 79 and roller 710, eighth Both the linear module 71 and the ninth linear module 75 are installed on the frame 1 facing forward and backward, the eighth servo motor 72 is connected to the eighth linear module 71, the ninth servo motor 76 is connected to the ninth linear module 75, The top of the eighth linear module 71 and the ninth linear module 75 are equipped with a slide table 79, the slide table 79 is installed on the frame 1 facing forward and backward, and the second PCB support plate 73 and the third PCB are installed above the slide table 79. The support plate 77, the second PCB support plate 73 and the third PCB support plate 77 are all facing forward and backward and arranged side by side. The second PCB support plate 73 corresponds to the eighth linear module 71, and the third PCB support plate 77 corresponds to the ninth Corresponding to the linear module 75, the slider of the eighth linear module 71 passes through the slide table 79 and is connected to the second PCB support plate 73, and the slider of the ninth linear module 75 passes through the slide table 79 and connects to the third PCB The support plate 77 is connected, the second PCB limiting plate 74 is fixed on the second PCB supporting plate 73 with a front low and a rear height obliquely, and the third PCB limiting plate 78 is fixed on the third PCB support plate 77 with a front low and a rear height obliquely , wherein, the front end above the slide table 79 and the rear end below the second PCB support plate 73 and the third PCB support plate 77 are all fixedly installed with rollers 710, so that the second PCB support plate 73 and the third PCB support plate 77 are in the Sliding on slide table 79.
上述的斜面、倾斜设置的各部件的倾斜角均优选为相对于竖直方向10°倾斜。The inclination angles of the above-mentioned slopes and components arranged obliquely are all preferably inclined at 10° relative to the vertical direction.
上述的第一直线模组21至第九直线模组75均包括长块的底板8、电机座9、尾座10、导轨11、滑块12、滚珠丝杆13和联轴器14,参见图2,底板8的两端分别安装电机座9和尾座10,电机座9内安装联轴器14,底板8上的两侧分别安装一沿着底板8走向设置的导轨11,底板8的上方安装滚珠丝杆13,滚珠丝杆13的两端分别通过轴承安装于电机座9和尾座10上,其中,滚珠丝杆13的一端穿至电机座9内与联轴器14连接,滑块12穿设于滚珠丝杆13上且滑块12的两侧分别与两侧的导轨11相配合。第一伺服电机22至第九伺服电机76分别安装于对应的电机座9内且与对应的联轴器14连接。The first linear module 21 to the ninth linear module 75 above all include a long base plate 8, a motor seat 9, a tailstock 10, a guide rail 11, a slider 12, a ball screw 13 and a coupling 14, see Fig. 2, motor base 9 and tailstock 10 are respectively installed at both ends of base plate 8, shaft coupling 14 is installed in motor base 9, and a guide rail 11 arranged along the direction of base plate 8 is respectively installed on both sides of base plate 8, and base plate 8 The ball screw 13 is installed above, and the two ends of the ball screw 13 are respectively installed on the motor base 9 and the tailstock 10 through bearings, wherein, one end of the ball screw 13 penetrates into the motor base 9 and is connected with the coupling 14, sliding The block 12 is mounted on the ball screw 13 and the two sides of the slider 12 are matched with the guide rails 11 on both sides respectively. The first servo motor 22 to the ninth servo motor 76 are respectively installed in the corresponding motor base 9 and connected with the corresponding shaft coupling 14 .
检测机的工作过程:(1)上料推板装置2上料:PCB置于第一PCB支撑板23上,被倾斜的第一PCB限位板24托住,经第一伺服电机22驱动第一直线模组21的滑块动作而从后往前移动。The working process of the inspection machine: (1) Loading push plate device 2: PCB is placed on the first PCB support plate 23, supported by the inclined first PCB limit plate 24, driven by the first servo motor 22 The slide block of a linear module 21 moves from back to front.
(2)上料机械手装置3吸板:第二伺服电机32驱动第二直线模组31的滑块向左移动至上料推板装置2的正前方,第二直线模组31滑块上的第三直线模组34同步左移,第三伺服电机35驱动第三直线模组34的滑块向后移动,由于有第一垫块33的存在,使得第三直线模组34的滑块上的第一真空吸附组件36倾斜且与上料推板装置2的第一PCB限位板24的倾斜角度相适应,第一真空吸附组件36的第一真空吸嘴362能平稳地吸住PCB,第二伺服电机32再驱动第二直线模组31的滑块向右移动至PCB定位输送装置4处,第一真空吸附组件36松开PCB,使PCB置于PCB定位输送装置4上。(2) Suction plate of the feeding manipulator device 3: the second servo motor 32 drives the slider of the second linear module 31 to move to the left to the front of the feeding push plate device 2, and the second linear module 31 on the slider The three linear modules 34 move left synchronously, and the third servo motor 35 drives the slide block of the third linear module 34 to move backward. The first vacuum suction assembly 36 is inclined and adapts to the inclination angle of the first PCB limiting plate 24 of the feeding push plate device 2, and the first vacuum suction nozzle 362 of the first vacuum suction assembly 36 can smoothly suck the PCB. The second servo motor 32 then drives the slider of the second linear module 31 to move rightward to the PCB positioning and conveying device 4 , and the first vacuum adsorption component 36 releases the PCB, so that the PCB is placed on the PCB positioning and conveying device 4 .
(3)PCB定位输送装置4定位输送:PCB倾斜地置于第四直线模组41滑块上的PCB定位夹具43上,PCB定位夹具43上的L型板431顶部的斜面与定位块432顶部的斜面相配合形成V型口来支撑和限位PCB,第四伺服电机42驱动第四直线模组41的滑块向右移动至下料机械手装置6。(3) PCB positioning and conveying device 4 positioning and conveying: the PCB is placed obliquely on the PCB positioning fixture 43 on the slider of the fourth linear module 41, and the slope on the top of the L-shaped plate 431 on the PCB positioning fixture 43 is aligned with the top of the positioning block 432 The inclined planes cooperate to form a V-shaped mouth to support and limit the PCB, and the fourth servo motor 42 drives the slider of the fourth linear module 41 to move to the right to the unloading manipulator device 6 .
(4)图像采集装置5采集信息:在PCB定位输送装置4定位输送的过程中,即第四伺服电机42驱动第四直线模组41的滑块向右移动的过程中,光源照射PCB,线阵像机拍摄PCB的图像,供检测系统检测。(4) The image acquisition device 5 collects information: during the positioning and conveying process of the PCB positioning conveying device 4 , that is, when the fourth servo motor 42 drives the slider of the fourth linear module 41 to move to the right, the light source illuminates the PCB, and the line The array camera captures images of the PCB for inspection by the inspection system.
(5)下料机械手装置6下料:第五伺服电机62驱动第五直线模组61的滑块向左移动至PCB定位输送装置4处,第五直线模组61滑块上的第六直线模组64同步左移,第六伺服电机65驱动第六直线模组64的滑块向后移动,第六直线模组64滑块上的第七直线模组66同步后移,第七伺服电机67驱动第七直线模组66的滑块向下移动,由于有第二垫块63的存在,使得第六直线模组64、第七直线模组66和第二真空吸附组件68均是倾斜的,第二真空吸附组件68的倾斜角与PCB定位夹具43上的L型板431顶部的斜面的倾斜角度相适应,第七直线模组66滑块上的第二真空吸附组件68的第二真空吸嘴682能平稳地吸住PCB,然后第五伺服电机62驱动第五直线模组61的滑块向右移动至下料载板装置7处,根据检测系统对PCB的检测情况,对PCB分成检测合格和检测不合格两类,第五直线模组61滑块移动至对应PCB类的位置,才使第而真空吸附组件松开PCB。(5) Unloading manipulator device 6 unloading: the fifth servo motor 62 drives the slider of the fifth linear module 61 to move to the left to the PCB positioning and conveying device 4, and the sixth straight line on the slider of the fifth linear module 61 The modules 64 move left synchronously, the sixth servo motor 65 drives the slider of the sixth linear module 64 to move backward, the seventh linear module 66 on the slider of the sixth linear module 64 moves backward synchronously, and the seventh servo motor 67 drives the slider of the seventh linear module 66 to move downward, and due to the existence of the second pad 63, the sixth linear module 64, the seventh linear module 66 and the second vacuum adsorption assembly 68 are all inclined , the inclination angle of the second vacuum suction assembly 68 is compatible with the inclination angle of the slope at the top of the L-shaped plate 431 on the PCB positioning fixture 43, the second vacuum of the second vacuum suction assembly 68 on the seventh linear module 66 slider The suction nozzle 682 can hold the PCB smoothly, and then the fifth servo motor 62 drives the slider of the fifth linear module 61 to move to the right to the unloading carrier device 7. According to the detection status of the PCB by the detection system, the PCB is divided into There are two types of qualified detection and unqualified detection. The slider of the fifth linear module 61 moves to the position corresponding to the PCB, so that the second vacuum adsorption component releases the PCB.
(6)下料载板装置7载板并分类推送:第八直线模组71和对应的第二PCB支撑板73、第二PCB限位板74作为需要再次检测的PCB的推送组件,PCB置于第二PCB支撑板73上且由倾斜设置的第二PCB限位板74托住,第八伺服电机72驱动第八直线模组71的滑块从后往前移动,第八直线模组71滑动带动第二PCB支撑板73同步向前,由于这种推送PCB的方式使采用固定行程推板推送,所以在第八直线模组71与第二PCB支撑板73支架设有固定于机架1上的滑台79,第二PCB支撑板73下面安装滚轮710而在滑台79上滑动;第九直线模组75和对应的第三PCB支撑板77、第三PCB限位板78作为检测合格的PCB的推送组件,各部件的动作与第八直线模组71等部件同理,这边不再赘述了。(6) Unloading carrier board device 7 carries boards and pushes them by category: the eighth linear module 71 and the corresponding second PCB support board 73 and the second PCB limiter board 74 serve as push components for the PCB that needs to be re-detected, and the PCB is placed On the second PCB support plate 73 and supported by the second PCB limit plate 74 arranged obliquely, the eighth servo motor 72 drives the slider of the eighth linear module 71 to move from back to front, and the eighth linear module 71 Sliding drives the second PCB support plate 73 forward synchronously. Since this method of pushing the PCB uses a fixed-stroke push plate to push, the eighth linear module 71 and the second PCB support plate 73 are provided with brackets fixed on the frame 1 The slide table 79 on the top, the roller 710 is installed under the second PCB support plate 73 to slide on the slide table 79; the ninth linear module 75 and the corresponding third PCB support plate 77 and the third PCB limit plate 78 are qualified The pushing assembly of the PCB, the action of each component is the same as that of the eighth linear module 71 and other components, and will not be repeated here.
应当指出,对于经充分说明的本发明来说,还可具有多种变换及改型的实施方案,并不局限于上述实施方式的具体实施例。上述实施例仅仅作为本发明的说明,而不是对本发明的限制。总之,本发明的保护范围应包括那些对于本领域普通技术人员来说显而易见的变换或替代以及改型。It should be noted that the invention, which has been fully described, is also capable of many variations and modifications, and is not limited to the specific examples of the above-described embodiments. The above-mentioned embodiments are only used as illustrations of the present invention, rather than limiting the present invention. In a word, the protection scope of the present invention shall include those transformations, substitutions and modifications obvious to those skilled in the art.
Claims (7)
- A kind of 1. PCB profiles automatic detecting machine, it is characterised in that including frame, above the frame be provided with feeding push plate device, Feeding manipulator device, PCB positioning transporting devices, image collecting device, blanking mechanical arm device and blanking support plate device, it is described Feeding push plate device is installed on side in frame rearward, and feeding manipulator device is located at the front of feeding push plate device, PCB Positioning transporting device is located at the right of feeding manipulator device, image collector setting in PCB positioning transporting devices at, blanking machine Tool arm device is located at the right of PCB positioning transporting devices and image collecting device, and blanking support plate device is installed on the another of frame Side and the right for being located at blanking mechanical arm device.
- 2. PCB profiles automatic detecting machine according to claim 1, it is characterised in that the feeding push plate device includes the One straight line module, the first servomotor, the first PCB supporting plates and the first PCB limiting plates, the first PCB supporting plates are installed on frame Upper and front and rear towards setting, first straight line module is front and rear to be fixed on below the first PCB supporting plates towards ground, the first servomotor It is connected with first straight line module, the first PCB limiting plates are low early and high after to be obliquely arranged above the first PCB supporting plates, the first PCB Limiting plate is connected through the strip slotted eye in the first PCB supporting plates with the sliding block of first straight line module.
- 3. PCB profiles automatic detecting machine according to claim 1, it is characterised in that the feeding manipulator device includes Second straight line module, the second servomotor, the first cushion block, the 3rd straight line module, the 3rd servomotor and the first vacuum suction group It is installed in frame to part, second straight line module or so direction, the second servomotor is connected with second straight line module, second straight line First cushion block is installed, the top of the first cushion block has the inclined-plane of low dip after preceding height, the inclined-plane of the first cushion block on the sliding block of module The 3rd straight line module of direction, the 3rd servomotor are connected with the 3rd straight line module before and after upper installation, the first vacuum suction component It is installed on the sliding block of the 3rd straight line module, the first vacuum suction component includes multiple first vacuum slots.
- 4. PCB profiles automatic detecting machine according to claim 1, it is characterised in that the PCB positioning transporting devices include It is installed in frame to 4th straight line module, the 4th servomotor and PCB positioning fixtures, the 4th straight line module or so direction, the Four servomotors are connected with the 4th straight line module, and PCB positioning fixtures are installed on the sliding block of the 4th straight line module, PCB locating clips Tool includes L-type plate and multiple locating pieces, and L-type plate is erect and is installed on the sliding block of the 4th straight line module, and the top of L-type plate forms one Low early and high after inclined inclined-plane, multiple locating pieces are installed along side at the base of L-type plate top bevel, the top of locating piece is in preceding high The inclined-plane of low dip afterwards, the inclined-plane at the top of L-type plate be engaged with the inclined-plane at the top of locating piece to form V-type mouth support with it is spacing PCB。
- 5. PCB profiles automatic detecting machine according to claim 1, it is characterised in that described image harvester includes light Source and linear array camera, light source and linear array camera are one in front and one in back relative and are installed on before and after PCB positioning transporting devices with putting.
- 6. PCB profiles automatic detecting machine according to claim 1, it is characterised in that the blanking mechanical arm device includes 5th straight line module, the 5th servomotor, the second cushion block, the 6th straight line module, the 6th servomotor, the 7th straight line module, Seven servomotors and the second vacuum suction component, the 5th straight line module are located at the upper right side of the PCB positioning transporting devices, and the 5th Towards setting and being installed on from lower to upper in frame, the 5th servomotor is connected straight line module or so with the 5th straight line module Connecing, the second cushion block is installed below in the sliding block of the 5th straight line module, and the bottom of the second cushion block has low early and high after inclined inclined-plane, the The 6th straight line module of front and rear direction is installed below in the inclined-plane of two cushion blocks, and the 6th servomotor is connected with the 6th straight line module, the Seven straight line modules are installed on the sliding block of the 6th straight line module to direction up and down, the 7th servomotor and the 7th straight line module phase Even, the second vacuum suction component is installed on the sliding block of the 7th straight line module, and it is true that the second vacuum suction component includes multiple second Suction mouth.
- 7. PCB profiles automatic detecting machine according to claim 1, it is characterised in that the blanking support plate device includes the Eight straight line modules, the 8th servomotor, the 2nd PCB supporting plates, the 2nd PCB limiting plates, the 9th straight line module, the 9th servo electricity Machine, the 3rd PCB supporting plates, the 3rd PCB limiting plates, slide unit and roller, the 8th straight line module and the front and rear court of the 9th straight line module It is installed on to ground in frame, the 8th servomotor is connected with the 8th straight line module, the 9th servomotor and the 9th straight line module phase Even, slide unit is respectively mounted above the 8th straight line module and the 9th straight line module, is installed in frame to the front and rear direction of slide unit, slide unit Top the 2nd PCB supporting plates and the 3rd PCB supporting plates, the 2nd PCB supporting plates and the front and rear direction of the 3rd PCB supporting plates are installed And be mutually set up in parallel, the 2nd PCB supporting plates are corresponding with the 8th straight line module, the 3rd PCB supporting plates and the 9th straight line module phase Correspondingly, the sliding block of the 8th straight line module is connected after passing through slide unit with the 2nd PCB supporting plates, and the sliding block of the 9th straight line module, which passes through, to be slided It is connected after platform with the 3rd PCB supporting plates, the 2nd PCB limiting plates are low early and high after to be obliquely fixed on above the 2nd PCB supporting plates, the Three PCB limiting plates are low early and high after to be obliquely fixed on above the 3rd PCB supporting plates, wherein, the forward end and second above slide unit Roller is fixedly mounted in end rearward below PCB supporting plates and the 3rd PCB supporting plates, makes the 2nd PCB supporting plates and the 3rd PCB branch Fagging slides on slide unit.
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CN109489574A (en) * | 2018-12-17 | 2019-03-19 | 苏州镭拓精工机械科技有限公司 | A kind of automatic warpage test device of pcb board |
CN112083316A (en) * | 2020-09-16 | 2020-12-15 | 广东正业科技股份有限公司 | A detection device and detection method thereof |
CN112254648A (en) * | 2020-09-11 | 2021-01-22 | 东莞盛翔精密金属有限公司 | Irregular appearance size detection equipment |
CN114675165A (en) * | 2022-03-28 | 2022-06-28 | 深圳市纳研科技有限公司 | PCB electric testing machine |
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Application publication date: 20180119 |