CN104931090A - Test tool and test method thereof - Google Patents
Test tool and test method thereof Download PDFInfo
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- CN104931090A CN104931090A CN201510316131.5A CN201510316131A CN104931090A CN 104931090 A CN104931090 A CN 104931090A CN 201510316131 A CN201510316131 A CN 201510316131A CN 104931090 A CN104931090 A CN 104931090A
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Abstract
The invention provides a test tool and a test method thereof. The test tool includes a test station, a grasping mechanism and a feeding buffering mechanism, wherein the feeding buffering mechanism is used for accommodating products to be tested and adjusting the positions of the products to be tested on the feeding buffering mechanism, the grasping mechanism is used for grasping and transporting the products to be tested located on the feeding buffering mechanism to the test station, and the test station is arranged around the grasping mechanism and is used for testing the products to be tested. The test tool provided by the above technical schemes of the invention has the advantages of capability of realizing full-automated detection of products, stable performance and high production efficiency.
Description
Technical field
The present invention relates to electronic product detection technique field, more specifically, relate to a kind of test fixture and method of testing thereof.
Background technology
Along with the fast development of the 3C series products such as computer and Related product, communication class product and consumer electronics, associated product category and quantity day by day increase, how to reduce the cost that this kind of product test (comprising PCBA (PrintedCircuit Board+Assembly) test) works, and effectively raising testing efficiency becomes the problem that numerous manufacturer more and more payes attention to.
At present, multiple test realizes mainly through manual frock test, such as cell-phone function test, front-facing camera test, post-positioned pick-up head test, the test of mobile phone gyroscope, the test of gravity (acceleration) inductor, light sensor test, side switch, power key and main key testing, distance-sensor test, GPS test, NFC test, charging measurement, flashlamp test, the test of direction inductor device, pick up calibration, sensor test, bluetooth, WiFi test etc.
Test manually and mainly there is following defect:
1, the testing result tested person personnel impact of product quality is very large, and tester takes to carve and notes computer screen, and the reaction of relative program in observation test process, eyes fatiguability, workload is large.
2, the reperformance test that every day is a large amount of, there is the possibility of product test maloperation, measuring accuracy is low.
3, manually singlely pick and place product, time-consuming, yield poorly, cost is high.
At present, part factory introduces machine test, but also needs manually repeatedly to intervene in test process, and its automaticity is not high.
In view of this, nowadays in the urgent need to a kind of new Full automatic product proving installation, to overcome the above-mentioned shortcoming of existing product testing apparatus.
Summary of the invention
In view of the above problems, the object of this invention is to provide a kind of test fixture and method of testing thereof, to solve at present, artificial and semi-automatic product test workload is large, testing efficiency is low, high in cost of production problem.
A kind of proving installation is provided according to an aspect of the present invention, comprises test station, grasping mechanism and material loading buffer gear; Wherein, material loading buffer gear for placing product to be measured, and adjusts the position of product to be measured on material loading buffer gear; Grasping mechanism for the to be measured whole grasp handling that will be positioned on material loading buffer gear to test station; Test station is arranged on the surrounding of grasping mechanism, for testing product to be measured.
Wherein, material loading buffer gear comprises the first frock supporting plate, the second frock supporting plate, the 3rd frock supporting plate, carrying mechanism and connecting gear; First frock supporting plate is for placing product to be measured; Carrying mechanism is for being carried to the second frock supporting plate by the product to be measured on the first frock supporting plate; Connecting gear is for being sent to the 3rd frock supporting plate by the product to be measured on the second frock supporting plate; Wherein, the position of the 3rd frock supporting plate is corresponding with the crawl position of grasping mechanism; Product grasp handling to be measured on 3rd frock supporting plate detects to test station by grasping mechanism.
Wherein, grasping mechanism comprises robot, by the Double-sucker assembly of robot, the product to be measured be positioned on the 3rd frock supporting plate is carried to test station.
Wherein, defective products conveyer is also comprised; Wherein, the bad product after detection is carried to defective products conveyer by grasping mechanism, is sorted out by the bad Product organization after test by defective products conveyer.
Wherein, non-defective unit conveyer is also comprised; Wherein, the non-defective unit product after detection is carried to non-defective unit conveyer by grasping mechanism, is sorted out by the non-defective unit Product organization after test by non-defective unit conveyer.
Wherein, defective products conveyer and non-defective unit conveyer are travelling belt, tooth bar or screw slider.
Wherein, also barricade is comprised; Wherein, dams setting is in the surrounding of test station, grasping mechanism and material loading buffer gear; Barricade is provided with touch screen and action button.
Wherein, each test station is provided with at least one test box, test box is used for testing product to be measured.
There is provided a kind of method of testing according to another aspect of the present invention, utilize above-mentioned test fixture to test product to be measured, method of testing comprises:
Product to be measured is placed on material loading buffer gear, is adjusted the position of product to be measured by material loading buffer gear; By grasping mechanism by the product grasp handling to be measured be positioned on material loading buffer gear to the test station of surrounding being arranged on grasping mechanism; Test station is tested product to be measured.
Wherein, the process being adjusted the position of product to be measured by material loading buffer gear is comprised: be carried on the second frock supporting plate by carrying mechanism by the product to be measured be placed on the first frock supporting plate; By connecting gear, the product to be measured on described second frock supporting plate is sent on the 3rd frock supporting plate corresponding with the crawl position of grasping mechanism of position; By grasping mechanism, the product to be measured be positioned on the 3rd frock supporting plate is carried to test station.
Utilize above-mentioned according to test fixture of the present invention and method of testing thereof, by material loading buffer gear, product to be measured is adjusted to the position facilitating grasping mechanism to capture, and by grasping mechanism, product to be measured is carried to test station and carries out functional test, the full-automation test of product can be realized, test performance is stablized, and the coherent detection data of the real-time monitoring product of energy, increase substantially measuring accuracy and production efficiency.
In order to realize above-mentioned and relevant object, will describe in detail and the feature particularly pointed out in the claims after one or more aspect of the present invention comprises.Explanation below and accompanying drawing describe some illustrative aspects of the present invention in detail.But what these aspects indicated is only some modes that can use in the various modes of principle of the present invention.In addition, the present invention is intended to comprise all these aspects and their equivalent.
Accompanying drawing explanation
By reference to the content below in conjunction with the description of the drawings and claims, and understand more comprehensively along with to of the present invention, other object of the present invention and result will be understood and easy to understand more.In the accompanying drawings:
Fig. 1 is the test fixture structural representation according to the embodiment of the present invention;
Fig. 2 is the test fixture vertical view according to the embodiment of the present invention;
Fig. 3 is the method for testing process flow diagram according to the embodiment of the present invention.
Reference numeral wherein comprises: barricade 1, test station 2, grasping mechanism 3, material loading buffer gear 4, first frock supporting plate 51, second frock supporting plate 52, the 3rd frock supporting plate 53, carrying mechanism 6, connecting gear 8, six-joint robot 9, Double-sucker assembly 10, test box 11, defective products conveyer 12, non-defective unit conveyer 13, touch screen 14.
Label identical in all of the figs indicates similar or corresponding feature or function.
Embodiment
In the following description, for purposes of illustration, in order to provide the complete understanding to one or more embodiment, many details have been set forth.But, clearly, also these embodiments can be realized when there is no these details.In other example, one or more embodiment for convenience of description, known structure and equipment illustrate in block form an.
For the various problems that above-mentioned manual test product exists, product to be measured is adjusted to the position facilitating grasping mechanism to capture by the present invention by material loading buffer gear, and by grasping mechanism, product to be measured is carried to test station and carries out functional test, the full-automation test of product can be realized, test performance is stablized, and the coherent detection data of the real-time monitoring product of energy, improve measuring accuracy and production efficiency.
For describing test fixture provided by the invention and method of testing thereof in detail, below with reference to accompanying drawing, specific embodiments of the invention are described in detail.
Fig. 1 shows the test fixture structure according to the embodiment of the present invention; Fig. 2 shows the test fixture plan structure according to the embodiment of the present invention.
As Fig. 1 and Fig. 2 jointly shown in, the test fixture of the embodiment of the present invention comprises test station 2, grasping mechanism 3 and material loading buffer gear 4; Wherein, test station 2 can arrange multiple, is arranged in the surrounding of grasping mechanism 3, for testing multiple product to be measured; Product to be measured is placed on material loading buffer gear, adjusts the particular location of product to be measured on material loading buffer gear 4 by material loading buffer gear 4; And by grasping mechanism 3, the product to be measured be positioned on material loading buffer gear 4 is carried to test station 2, and by test station 2, dependence test is carried out to product to be measured.
For expanding test fixture to the test-types scope of product and test speed, in a preferred embodiment of the present invention, each test station 2 is provided with at least one test box 11, test box 11 is for testing product to be measured, can realize the test of the several functions to different product by changing test box 11, namely the test-types of product is corresponding with test box 11; In addition, multiple test box is set in same test station 2 and also can accelerates test speed, enhance productivity.
Wherein, material loading buffer gear 4 comprises multiple first frock supporting plate 51 (it is 3 that the first frock shown in accompanying drawing takes off plate 51), the second frock supporting plate 52, the 3rd frock supporting plate 53, carrying mechanism 6 and connecting gear 8; At least two products to be measured are placed on the first frock supporting plate 51 corresponding with it, namely the number of product to be measured is equal with the number of the first frock supporting plate 51, arranging multiple first frock supporting plate 51 can facilitate workman once to place multiple product to be measured, cushion detection successively, without the need to workman's operation on duty, detection speed is fast.
After multiple product to be measured is placed on the first corresponding frock supporting plate 51, by the carrying mechanism 6 on material loading buffer gear 4, one of them product to be measured be positioned on the first frock supporting plate 51 is carried on the second frock supporting plate 52; Be sent on the 3rd frock supporting plate 53 by the connecting gear 8 on material loading buffer gear 4 by the product to be measured be positioned on the second frock supporting plate 52, wherein, the position of the 3rd frock supporting plate 53 is corresponding with the crawl position of grasping mechanism 3; In other words, realize the multiple product to be measured of disposable placement by the first frock supporting plate 51, multiple product to be measured adjusts position and buffering test by the second frock supporting plate 52 and the 3rd frock supporting plate 35; Can not only realize adjusting the position of product to be measured, facilitate the crawl of mechanical arm; Once can also place multiple product to be measured, play the effect of buffering material loading, save the time of manually placing product to be measured one by one.
It should be noted that, the setting position of the 3rd frock supporting plate 53 meets the crawl scope of grasping mechanism 3, specifically arranges according to actual production demand.After the product to be measured be positioned on the second frock supporting plate 52 is sent to the 3rd frock supporting plate 53 by connecting gear 8, by grasping mechanism 3, the product to be measured be positioned on the 3rd frock supporting plate 53 is carried to test station 2, and by the proving installation (test box 11) in test station 2, Function detection is carried out to product to be measured.
In a specific embodiment of the present invention, grasping mechanism 3 can comprise robot 9 (mechanical arm), by the Double-sucker assembly 10 of robot 9 product to be measured be positioned on the 3rd frock supporting plate 53 adsorbed and be carried to test station 2, in the course of work of grasping mechanism 3, the product to be measured that is positioned on the 3rd frock supporting plate 53 can be captured successively, and product to be measured is placed on different test station 2 and detect.Be positioned at the transmission one by one at the first-class mechanism 6 to be handled of material loading buffer gear 4 and connecting gear 8 of product multiple to be measured on the first frock supporting plate 51, automaticity is high, and whole test process circulation is carried out, and test speed is fast.
Reasonably classify for convenience of to the product after test and process, proving installation of the present invention can also comprise defective products conveyer 12 and non-defective unit conveyer 13; Wherein, when product is after sensing substandard product, bad product after detection is carried to defective products conveyer 12 by grasping mechanism 3, by defective products conveyer 12, the bad Product organization after test is sorted out, such as, the bad product that bad conveyer 12 is sent is taken away and waited for manual detection.
Wherein, when product is after sensing specification product, non-defective unit product after detection is carried to non-defective unit conveyer 13 by grasping mechanism 3, by non-defective unit conveyer 13, the non-defective unit Product organization after test is sorted out, such as, the specification product that non-defective unit conveyer 13 is sent are taken away, waits test or the further work such as processing of next station pending.
In a specific embodiment of the present invention, defective products conveyer 12 and/or non-defective unit conveyer 13 can be the conveyer that travelling belt, tooth bar or screw slider etc. can realize the product classification output after by test.
For the ease of planning and the management in workshop, proving installation of the present invention can also also comprise barricade 1, barricade 1 is arranged on test station 2, the surrounding of grasping mechanism 3 and material loading buffer gear 4, by barricade 1, the transmission of whole test fixture and part of detecting are isolated from the outside, and by arranging touch screen 14 and action button (not shown) on barricade 1, the test case of real-time monitored product, and according to testing test speed and the content measurement of the data point reuse product obtained, can in real time monitoring product related check data and carry out statistical study, produce according to analysis result adjustment front end, avoid the lasting outflow of defective products, cause waste.
Corresponding with above-mentioned test fixture, the present invention also provides a kind of method of testing, utilizes above-mentioned test fixture to test product to be measured.
Particularly, Fig. 3 shows the method for testing flow process according to the embodiment of the present invention.As shown in Figure 3, method of testing provided by the invention comprises the steps:
S310: product to be measured is placed on material loading buffer gear, is adjusted the position of product to be measured by material loading buffer gear;
S320: by grasping mechanism by the product grasp handling to be measured that is positioned on material loading buffer gear to the test station being arranged on grasping mechanism surrounding;
S330: in test station, product to be measured is tested.
Particularly, in step S310, the process being adjusted the position of product to be measured by material loading buffer gear is comprised: be carried on the second frock supporting plate by carrying mechanism by the product to be measured be placed on the first frock supporting plate; By connecting gear, the product to be measured on the second frock supporting plate is sent on the 3rd frock supporting plate corresponding with the crawl position of grasping mechanism of position; By grasping mechanism, the product to be measured be positioned on the 3rd frock supporting plate is carried to test station.Then, in step s 320, by grasping mechanism, the product to be measured be placed on the 3rd frock supporting plate corresponding with the crawl position of grasping mechanism is captured and is carried to test station.Finally, the detection of product to be measured is carried out by step S330.
It should be noted that, the grasping mechanism adopted in step S320 can comprise robot, by the Double-sucker assembly of robot, the product to be measured be positioned on the 3rd frock supporting plate is carried to test station, and at least one test box all can be set in each test station, by test box, product to be measured is tested.
Reasonably classify for convenience of to the product after test and process, method of testing of the present invention can also comprise defective products transmission and non-defective unit transmits two step (not shown)s; Wherein, defective products transport process comprises: when product is after sensing substandard product, bad product after detection is carried to defective products conveyer by grasping mechanism, by defective products conveyer, the bad Product organization after test is sorted out, such as, the bad product that bad conveyer is sent is taken away and waited for manual detection.
Non-defective unit transport process comprises: when product is after sensing specification product, non-defective unit product after detection is carried to non-defective unit conveyer by grasping mechanism, by non-defective unit conveyer, the non-defective unit Product organization after test is sorted out, such as, the specification product that non-defective unit conveyer is sent are taken away, waits test or the further work such as processing of next station pending.
For the embodiment of method of testing provided by the invention, because it is substantially similar to the embodiment of test fixture, relevant part (such as, the load mode of conveyer, arranging of barricade) all see the explanation of device embodiment part, can repeat no more herein.
According to the development trend of the quick update of 3C (Computer & Communication & Consumer Electronics) series products, test fixture of the present invention and method of testing thereof are by changing the structure of test box and frock supporting plate (comprising the first frock supporting plate, the second frock supporting plate and the 3rd frock supporting plate), the test of the difference in functionality of polytype product can be applicable to, applied widely, test function is complete.
Test fixture provided by the invention and method of testing thereof, can realize the full-automation test of the 3C series products such as computer and Related product, communication class product and consumption electronic product, and have the following advantages:
1, can realize the full-automatic testing of product, unmanned formula operates;
2, test performance is stablized, and test speed is fast;
3, can Real-Time Monitoring relevant test data statistical study is carried out to related data;
4, can realize fast quick change to produce, efficent use of resources, production efficiency is high.
Describe in an illustrative manner according to test fixture of the present invention and method of testing thereof above with reference to accompanying drawing.But, it will be appreciated by those skilled in the art that test fixture and method of testing thereof that the invention described above is proposed, various improvement can also be made on the basis not departing from content of the present invention.Therefore, protection scope of the present invention should be determined by the content of appending claims.
Claims (10)
1. a test fixture, comprising: test station, grasping mechanism and material loading buffer gear; Wherein,
Described material loading buffer gear for placing product to be measured, and adjusts the position of described product to be measured on described material loading buffer gear;
The to be measured product grasp handling extremely described test station of described grasping mechanism for being positioned on described material loading buffer gear;
Described test station is arranged on the surrounding of described grasping mechanism, for testing described product to be measured.
2. test fixture as claimed in claim 1, wherein, described material loading buffer gear comprises the first frock supporting plate, the second frock supporting plate, the 3rd frock supporting plate, carrying mechanism and connecting gear;
Described first frock supporting plate is for placing described product to be measured;
Described carrying mechanism is for being carried to described second frock supporting plate by the product to be measured on described first frock supporting plate;
Described connecting gear is for being sent to described 3rd frock supporting plate by the product to be measured on described second frock supporting plate; Wherein, the position of described 3rd supporting plate is corresponding with the crawl position of described grasping mechanism;
Product grasp handling to be measured on described 3rd frock supporting plate to described test station detects by described grasping mechanism.
3. test fixture as claimed in claim 2, wherein,
Described grasping mechanism comprises six-joint robot, by the Double-sucker assembly of described six-joint robot, the product to be measured be positioned on described 3rd frock supporting plate is carried to described test station.
4. test fixture as claimed in claim 1, also comprises defective products conveyer; Wherein,
Bad product after detection is carried to described defective products conveyer by described grasping mechanism, is sorted out by the bad Product organization after test by described defective products conveyer.
5. test fixture as claimed in claim 4, also comprises non-defective unit conveyer; Wherein,
Non-defective unit product after detection is carried to described non-defective unit conveyer by described grasping mechanism, is sorted out by the non-defective unit Product organization after test by described non-defective unit conveyer.
6. test fixture as claimed in claim 5, wherein,
Described defective products conveyer and described non-defective unit conveyer are travelling belt, tooth bar or screw slider.
7. test fixture as claimed in claim 1, also comprises barricade; Wherein,
Described dams setting is in the surrounding of described test station, grasping mechanism and material loading buffer gear;
Described barricade is provided with touch screen and action button.
8. test fixture as claimed in claim 1, wherein,
Each test station is provided with at least one test box, and described test box is used for testing described product to be measured.
9. a method of testing, utilize the test fixture as described in any one of claim 1 ~ 8 to test product to be measured, described method of testing comprises:
Product to be measured is placed on material loading buffer gear, by the position of the described product to be measured of described material loading buffer gear adjustment;
By grasping mechanism by the product grasp handling to be measured be positioned on described material loading buffer gear to the test station of surrounding being arranged on described grasping mechanism;
Described test station is tested described product to be measured.
10. method of testing as claimed in claim 9, wherein, is comprised by the process of the position of the described product to be measured of described material loading buffer gear adjustment:
By carrying mechanism, the product to be measured be placed on the first frock supporting plate is carried on the second frock supporting plate;
By connecting gear, the product to be measured on described second frock supporting plate is sent on the 3rd frock supporting plate corresponding with the crawl position of described grasping mechanism of position;
By described grasping mechanism, the product to be measured be positioned on described 3rd frock supporting plate is carried to described test station.
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| CN105527580A (en) * | 2016-01-25 | 2016-04-27 | 惠州市蓝微新源技术有限公司 | Multichannel BMS automatic test system |
| CN105632957A (en) * | 2015-12-22 | 2016-06-01 | 中国电子科技集团公司第四十八研究所 | Method and device for testing battery slices |
| CN106154141A (en) * | 2016-07-22 | 2016-11-23 | 歌尔股份有限公司 | SMT product automatic test approach and be applied to the testing station of the method |
| CN106353087A (en) * | 2016-10-24 | 2017-01-25 | 广电计量检测（天津）有限公司 | Durability comprehensive test device and durability comprehensive test method |
| CN106546903A (en) * | 2016-10-14 | 2017-03-29 | 歌尔科技有限公司 | A kind of frock test system and frock test control method |
| CN107063344A (en) * | 2017-03-24 | 2017-08-18 | 深圳市艾特讯科技有限公司 | A kind of method of testing and system |
| CN108089117A (en) * | 2017-12-15 | 2018-05-29 | 苏州和瑞科自动化科技有限公司 | A kind of pcb board automatic test machine |
| CN108840098A (en) * | 2018-07-11 | 2018-11-20 | 江苏富联通讯技术有限公司 | A kind of single track automatically testing platform and its test method |
| CN109507570A (en) * | 2018-12-21 | 2019-03-22 | 东莞华贝电子科技有限公司 | Integrated test system |
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| CN105632957A (en) * | 2015-12-22 | 2016-06-01 | 中国电子科技集团公司第四十八研究所 | Method and device for testing battery slices |
| CN105527580A (en) * | 2016-01-25 | 2016-04-27 | 惠州市蓝微新源技术有限公司 | Multichannel BMS automatic test system |
| CN106154141A (en) * | 2016-07-22 | 2016-11-23 | 歌尔股份有限公司 | SMT product automatic test approach and be applied to the testing station of the method |
| CN106546903A (en) * | 2016-10-14 | 2017-03-29 | 歌尔科技有限公司 | A kind of frock test system and frock test control method |
| CN106353087A (en) * | 2016-10-24 | 2017-01-25 | 广电计量检测（天津）有限公司 | Durability comprehensive test device and durability comprehensive test method |
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| CN108840098A (en) * | 2018-07-11 | 2018-11-20 | 江苏富联通讯技术有限公司 | A kind of single track automatically testing platform and its test method |
| CN111239583A (en) * | 2018-11-29 | 2020-06-05 | 希姆通信息技术（上海）有限公司 | Electronic product test system and test method |
| CN109507570A (en) * | 2018-12-21 | 2019-03-22 | 东莞华贝电子科技有限公司 | Integrated test system |
| CN109581198A (en) * | 2019-01-17 | 2019-04-05 | 合肥市航嘉电子技术有限公司 | A kind of test device |
| CN109967382A (en) * | 2019-03-19 | 2019-07-05 | 环鸿电子（昆山）有限公司 | A kind of test device and test method |
| CN110007321A (en) * | 2019-05-07 | 2019-07-12 | 惠州市几米物联技术有限公司 | GPS detection device |
| CN114104680A (en) * | 2020-08-26 | 2022-03-01 | 浙江杭可仪器有限公司 | Full-automatic feeding device and test system thereof |
| CN116692442A (en) * | 2023-05-04 | 2023-09-05 | 国能智深(天津)控制技术有限公司 | Board loading and unloading method, device and equipment based on aging test and storage medium |
| CN116692442B (en) * | 2023-05-04 | 2024-02-09 | 国能智深(天津)控制技术有限公司 | Board loading and unloading method, device and equipment based on aging test and storage medium |
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