CN112220319B - 一种枸杞可食性吸管及其加工方法 - Google Patents

一种枸杞可食性吸管及其加工方法 Download PDF

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CN112220319B
CN112220319B CN202011160155.3A CN202011160155A CN112220319B CN 112220319 B CN112220319 B CN 112220319B CN 202011160155 A CN202011160155 A CN 202011160155A CN 112220319 B CN112220319 B CN 112220319B
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wolfberry
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CN112220319A (zh
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崔波
陶海腾
于滨
张政
刘昊
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Shanke University Of Technology Shandong Technology Co ltd
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    • AHUMAN NECESSITIES
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    • A23L19/09Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
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Abstract

本发明属于饮料用品技术领域,具体涉及一种枸杞可食性吸管及其加工方法。所述的枸杞可食性吸管,包括以下重量份数的原料:枸杞10份、混合淀粉120‑140份、大豆分离蛋白20‑30份;还包括防水胶。通过利用枸杞本身的颜色、枸杞多糖的粘性,采用挤压熟化的方法,生产可食性的红色吸管。通过粳米淀粉、木薯淀粉、大豆分离蛋白的相互作用,形成致密的结构,同时内外层覆盖防水食品胶,提高防水性,保证吸管的正常使用。

Description

一种枸杞可食性吸管及其加工方法
技术领域
本发明属于饮料用品技术领域,具体涉及一种枸杞可食性吸管及其加工方法。
背景技术
塑料污染是全球最重要的环境问题之一。在塑料垃圾中,塑料吸管是最为常见的垃圾之一,世界各国每天消耗巨大数量的塑料吸管,据统计,现在人均一天1.6支吸管。除了那些没有得到妥善处理的废弃吸管,会对环境和生物造成威胁之外。使用劣质的塑料吸管本身对健康也存在一定风险危害。常见的PP塑料,能够承受住100℃以上高温,其遇热后是不会散发出塑料味的。个别不法厂家为了降低生产成本,往往会采用回收料来进行生产。这样的吸管在使用时,尤其那些五颜六色的吸管,里面的化学染色剂就会随之溶解在水中,长期使用的话,会对人体肝脏、神经系统等形成危害。
专利CN 109942900 A公开了一种可降解大米吸管及其制备方法,其中可降解大米吸管,由以下质量份数的物质组成:大米粉40~65份、木薯粉30~45份、水10~20份、食用色素0.5~2份、糖0.2~0.5份、盐0 .1~0 .2份、固化剂0 .3~0 .4份、防水剂0 .4~0 .5份、抗氧化剂0 .5~1份;以粮食大米、木薯作为原料,制作一次性可食性热塑淀粉全降解吸管,耐用性强、易于回收、分解速度快,环保且
利于人体健康;但是其中加入了固化剂、色素、抗氧化剂等添加剂的加入。
发明内容
针对上述问题,本申请提供了一种枸杞可食性吸管,通过利用枸杞本身的颜色、枸杞多糖的粘性,采用挤压熟化的方法,生产可食性的红色吸管。通过粳米淀粉、木薯淀粉、大豆分离蛋白的相互作用,形成致密的结构,同时内外层覆盖防水食品胶,提高防水性,保证吸管的正常使用。
本发明的技术方案如下:
一种枸杞可食性吸管,包括以下重量份数的原料:枸杞10份、混合淀粉120-140份、大豆分离蛋白20-30份;还包括防水胶。
优选地,述的混合淀粉为:质量比为1:1.5的粳米淀粉与木薯淀粉混合物。
优选地,所述的枸杞的处理工艺为:新鲜枸杞清洗干净,加入3-5倍体积的水,湿法超微粉碎成100目左右的匀浆。
优选地,所述的防水胶为卡拉胶4-6份、可得然胶4-6份、魔芋胶4-6份、水150-220份。
上述枸杞可食性吸管的制备方法,包括以下步骤:
(1)枸杞匀浆的制备:选新鲜枸杞清洗干净,加入3-5倍体积的水,湿法超微粉碎成匀浆;
(2)调至:在枸杞匀浆中加入粳米淀粉50-60份、木薯淀粉70-80份、大豆分离蛋白20-30份,调节水分至20-25%;
(3)挤压成型;干燥;
(4)防水胶液的制备:卡拉胶4-6份、可得然胶4-6份、魔芋胶4-6份、水150-220份,分散;120-130℃下,熬制成均一透明的胶液;
(5)浸胶:挤出的吸管在步骤(4)的防水胶液中浸渍后捞出沥干;干燥,即得枸杞可食性吸管。
更优选地,所述步骤(3)的挤压成型的工艺为:输送段温度50-60℃,熔融段温度80-90℃,输出段70-80℃,螺杆转速10-15hz,旋刀转速8-10hz,组合式中空吸管挤出模具。
本发明的有益效果:
本申请通枸杞多糖、淀粉、蛋白在挤压条件下形成致密的结构,内外层覆盖防水食品胶,具有较强的防水性。采用枸杞、淀粉、蛋白、食品胶体均为食品级,可以直接食用。
附图说明
图1枸杞可食性吸管的磨具图。
具体实施方式
混合淀粉的制备:将质量比为40 kg粳米淀粉与60 kg木薯淀粉混合均匀,即得。
实施例1
一种枸杞可食性吸管的制备方法,包括以下步骤:
(1)枸杞匀浆的制备:选新鲜枸杞l kg清洗干净,加入3倍体积的水,湿法超微粉碎成100目左右的匀浆。
(2)调至:在枸杞匀浆中加入混合淀粉12kg、大豆分离蛋白2kg,调节水分至20%。
(3)挤压成型:输送段温度50-60℃,熔融段温度80-90℃,输出段70-80℃,螺杆转速10hz,旋刀转速10hz,组合式中空吸管挤出模具。
(4)干燥:在50-60℃条件下干燥12h。
(5)防水胶:卡拉胶40g、可得然胶40g、魔芋胶60g、水2200g,在200-300转/分条件下分散10分钟后,在120-130℃条件下,熬制成均一透明的胶液。
(6)浸胶:挤出的吸管在胶液中浸渍10min后捞出沥干胶液。
(7)二次干燥:在80-90℃条件下干燥12 h。
实施例2
一种枸杞可食性吸管的制备方法,包括以下步骤:
(1)枸杞匀浆的制备:选新鲜枸杞l kg清洗干净,加入5倍体积的水,湿法超微粉碎成100目左右的匀浆。
(2)调至:在枸杞匀浆中加入混合淀粉14kg、大豆分离蛋白3kg,调节水分至25%。
(3)挤压成型:输送段温度50-60℃,熔融段温度80-90℃,输出段70-80℃,螺杆转速15hz,旋刀转速8hz,组合式中空吸管挤出模具。
(4)干燥:在50-60℃条件下干燥18h。
(5)防水胶:卡拉胶60g、可得然胶60g、魔芋胶40g、水2200g,在200-300转/分条件下分散15分钟后,在120-130℃条件下,熬制成均一透明的胶液。
(6)浸胶:挤出的吸管在胶液中浸渍20min后捞出沥干胶液。
(7)二次干燥:在80-90℃条件下干燥18h。
实施例3
一种枸杞可食性吸管的制备方法,包括以下步骤:
(1)枸杞匀浆的制备:选新鲜枸杞l kg清洗干净,加入4倍体积的水,湿法超微粉碎成100目左右的匀浆。
(2)调至:在枸杞匀浆中加入混合淀粉13kg、大豆分离蛋白2.5kg份,调节水分至23%。
(3)挤压成型:输送段温度50-60℃,熔融段温度80-90℃,输出段70-80℃,螺杆转速10-15hz,旋刀转速8-10hz,组合式中空吸管挤出模具。
(4)干燥:在50-60℃条件下干燥15h。
(5)防水胶:卡拉胶50g、可得然胶50g、魔芋胶50g、水2000g,在200-300转/分条件下分散10分钟后,在120-130℃条件下,熬制成均一透明的胶液。
(6)浸胶:挤出的吸管在胶液中浸渍10min后捞出沥干胶液。
(7)二次干燥:在80-90℃条件下干燥15h。
对比例1
一种枸杞可食性吸管的制备方法,包括以下步骤:
(1)枸杞匀浆的制备:选新鲜枸杞l kg清洗干净,加入4倍体积的水,湿法超微粉碎成100目左右的匀浆。
(2)调至:在枸杞匀浆中加入粳米淀粉13kg、大豆分离蛋白2.5kg份,调节水分至23%。
(3)挤压成型:输送段温度50-60℃,熔融段温度80-90℃,输出段70-80℃,螺杆转速10-15hz,旋刀转速8-10hz,组合式中空吸管挤出模具。
(4)干燥:在50-60℃条件下干燥15h。
(5)防水胶:卡拉胶50g、可得然胶50g、魔芋胶50g、水2000g,在200-300转/分条件下分散10分钟后,在120-130℃条件下,熬制成均一透明的胶液。
(6)浸胶:挤出的吸管在胶液中浸渍10min后捞出沥干胶液。
(7)二次干燥:在80-90℃条件下干燥15h。
对比例2
一种枸杞可食性吸管的制备方法,包括以下步骤:
(1)枸杞匀浆的制备:选新鲜枸杞l kg清洗干净,加入4倍体积的水,湿法超微粉碎成100目左右的匀浆。
(2)调至:在枸杞匀浆中加入木薯淀粉13kg、大豆分离蛋白2.5kg份,调节水分至23%。
(3)挤压成型:输送段温度50-60℃,熔融段温度80-90℃,输出段70-80℃,螺杆转速10-15hz,旋刀转速8-10hz,组合式中空吸管挤出模具。
(4)干燥:在50-60℃条件下干燥15h。
(5)防水胶:卡拉胶50g、可得然胶50g、魔芋胶50g、水2000g,在200-300转/分条件下分散10分钟后,在120-130℃条件下,熬制成均一透明的胶液。
(6)浸胶:挤出的吸管在胶液中浸渍10min后捞出沥干胶液。
(7)二次干燥:在80-90℃条件下干燥15h。
实施效果例
采用图1的磨具,将实施例1-3及对比例1、2制备得到的枸杞可食性吸管的性能分析如下表1。
表1实施例1-3及对比例1、2制备得到的枸杞可食性吸管的性能
表中使用时长,是采用奶茶为测试对象,放置其中,吸管能正常使用的时间。

Claims (1)

1.一种枸杞可食性吸管,其特征在于,包括以下重量份数的原料:枸杞10份、混合淀粉120-140份、大豆分离蛋白20-30份;还包括防水胶;
所述的混合淀粉为:质量比为1:1.5的粳米淀粉与木薯淀粉混合物;
所述的枸杞的处理工艺为:新鲜枸杞清洗干净,加入3-5倍体积的水,湿法超微粉碎成100目左右的匀浆;
所述的防水胶为卡拉胶4-6份、可得然胶4-6份、魔芋胶4-6份、水150-220份;
所述枸杞可食性吸管的制备方法,包括以下步骤:
(1)枸杞匀浆的制备:选新鲜枸杞清洗干净,加入3-5倍体积的水,湿法超微粉碎成匀浆;
(2)调至:在枸杞匀浆中加入粳米淀粉50-60份、木薯淀粉70-80份、大豆分离蛋白20-30份,调节水分至20-25%;
(3)挤压成型;干燥;
(4)防水胶液的制备:卡拉胶4-6份、可得然胶4-6份、魔芋胶4-6份、水150-220份,分散;120-130℃下,熬制成均一透明的胶液;
(5)浸胶:挤出的吸管在步骤(4)的防水胶液中浸渍后捞出沥干;干燥,即得枸杞可食性吸管;
所述步骤(3)的挤压成型的工艺为:输送段温度50-60℃,熔融段温度80-90℃,输出段70-80℃,螺杆转速10-15hz,旋刀转速8-10hz,组合式中空吸管挤出模具。
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