CN110952219A - 一种防紫外线面料及其制备方法 - Google Patents

一种防紫外线面料及其制备方法 Download PDF

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CN110952219A
CN110952219A CN201911281542.XA CN201911281542A CN110952219A CN 110952219 A CN110952219 A CN 110952219A CN 201911281542 A CN201911281542 A CN 201911281542A CN 110952219 A CN110952219 A CN 110952219A
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邵新平
申亚欣
窦倩
王冻洋
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Ningbo Taipingniao Fashion Clothing Originality Research Institute Co ltd
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Abstract

本发明公开了一种防紫外线面料及其制备方法,防紫外线面料由以下组分组成:30‑50重量份的聚丙烯腈纤维,10‑15重量份竹纤维,10‑25重量份棉纤维,10‑20重量份椰子纤维,3‑5重量份紫外线反射剂,2‑5重量份防紫外线剂。本发明通过外层面料能够保证面料的颜色长时间保留不易褪色,同时采用了纬平纹组织的针织织法,圈距小,圈高高度低,不仅保证了面料的透气,而且耐磨韧度高,不易褪色的特点;底层面料采用双面纬编针织的针织织法,不仅集中了竹纤维的韧性,棉纤维的舒适性能,同时增强了面料的透气性;不仅有良好的吸收紫外线的性能,同时具备良好的紫外线反射性能,底层面料中加入纳米级二氧化钛能够增强面料整体吸收紫外线的能力。

Description

一种防紫外线面料及其制备方法
技术领域
本发明涉及面料制备技术领域,具体为一种防紫外线面料及其制备方法。
背景技术
紫外线是阳光中波长为10~400纳米(nm)的光线,可以分为UVA(紫外线A,波长320~400纳米,长波)、UVB(波长280~320纳米,中波)、UVC(波长100~280纳米,短波)3种,其中,UVA的致癌性最强,晒红及晒伤作用是UVB的1000倍,UVC则一般会被臭氧层阻隔,IR(Infrared)是红外线,可造成晒红、微血管扩张、皮肤炎,并促进紫外线的致癌性,紫外线照射会让皮肤产生大量自由基,导致细胞膜的过氧化反应,使黑色素细胞产生更多的黑色素,并往上分布到表皮角质层,造成黑色斑点,紫外线可以说是造成皮肤皱纹、老化、松弛及黑斑的最大元凶,紫外线位于光谱中紫色光之外,为不可见光,它能使许多物质激发荧光,很容易让照相底片感光,当紫外线照射人体时,能促使人体合成维生素D,以防止患佝偻病,经常让小孩晒晒太阳就是这个道理,紫外线还具有杀菌作用,医院里的病房就利用紫外线消毒,但过强的紫外线会伤害人体,应注意防护,特别在夏天或者紫外线强的高原户外地区,防紫外线成了人们健康生活的重中之重,衣物、围巾等面料织造品成为了防御紫外线的常规手段,但是现有的机织面料虽然韧性好,但是透气性能不好,所以现在设计一种防紫外线面料及其制备方法来解决上述问题。
发明内容
本发明的目的在于提供一种防紫外线面料及其制备方法,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种防紫外线面料,所述防紫外线面料由以下组分组成:30-50重量份的聚丙烯腈纤维,10-15重量份竹纤维,10-25重量份棉纤维,10-20重量份椰子纤维,3-5重量份紫外线反射剂,2-5重量份防紫外线剂。
优选的,所述紫外线反射剂为纳米级二氧化钛,直径范围在5-50纳米。
优选的,所述紫外线反射剂为陶瓷微粒,平均粒径为50~500nm。
优选的,一种防紫外线面料的制备方法,包括以下步骤:
S1:取聚丙烯腈纤维,部分竹纤维,椰子纤维和另一部分竹纤维与棉纤维分别放入含酶有机溶液中,向溶液中加入漂白剂、三元共聚氨基硅油和柔软剂,搅拌30-40分钟后静置,然后再加入乳化剂进行乳化,得到溶液a和溶液b;
S2:向溶液a中加入陶瓷微粒和纳米级二氧化钛,向溶液b中加入纳米级二氧化钛,搅拌1-1.5h,然后通过干燥,物理切割得到纤维丝a和纤维丝b;
S3:分别将纤维丝a和纤维丝b经过抓取、混合、开松、成卷、梳理、并条、粗纱工序,制得粗纱a和粗纱b,并分别对其进行漂染、清洗、干燥处理,采用三道并条进行并条纺成细纱,而后经络筒合股加捻,制成股线得到股线a和股线b;
S4:将股线a通过纺纱机经编成圈、浮线、浮线、浮线、浮线、浮线织造结构循环,纬编浮线、浮线、成圈、成圈、浮线、浮线织造结构循环,制作成纬平纹组织细纱a;
S5:将股线b通过纺纱机经编经过浮线、成圈、浮线、浮线、浮线、浮线织造结构循环,纬编经过成圈、浮线、成圈、浮线、浮线、成圈织造结构循环,制作成双面纬编针织细纱b;
S6:将细纱a和细纱b分别经过水洗、预定型、染色、吸水处理、烘干、复定型处理制得成品面料a和面料b;
S7:将面料a作为外层面料,面料b作为底层面料,经过粘接制作成成品。
优选的,所述纤维丝a的线密度为50D-100D,所述纤维丝b的线密度为30D-60D。
优选的,所述细纱a采用36S/3股线,克重为230克/㎡,细纱b采用30S/2股线,克重为200克/㎡。
优选的,所述S4中股线a经编成圈的圈距为1.5-4.0mm,圈高为0.5-3.0mm。
优选的,所述S5中股线b经编成圈的圈距为2.5-5.0mm,圈高为1.0-4.0mm。
本发明提出的一种防紫外线面料及其制备方法,有益效果在于:
1、本发明通过外层面料选用聚丙烯腈纤维,竹纤维和椰子纤维,集中了聚丙烯腈纤维弹性较好,回弹率高,蓬松卷曲而柔软,竹纤维透气性好、瞬间吸水性、耐磨性较强和良好的染色性,能够保证面料的颜色长时间保留不易褪色,椰子纤维的优良的力学性能,耐湿性、耐热性的特点,同时采用了纬平纹组织的针织织法,圈距小,圈高高度低,不仅保证了面料的透气,而且耐磨韧度高,不易褪色的特点;
2、本发明底层面料采用了竹纤维和棉纤维混合,同时采用双面纬编针织的针织织法,不仅集中了竹纤维的韧性,棉纤维的舒适性能,同时圈距大,圈高度大,增强了面料的透气性;
3、本发明在乳化过程中在外层面料的原料中加入了陶瓷微粒和纳米级二氧化钛,不仅有良好的吸收紫外线的性能,同时具备良好的紫外线反射性能,底层面料中加入纳米级二氧化钛能够增强面料整体吸收紫外线的能力。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1:
本发明提供一种防紫外线面料:防紫外线面料由以下组分组成:30重量份的聚丙烯腈纤维,10重量份竹纤维,25重量份棉纤维,10重量份椰子纤维,3重量份紫外线反射剂,3重量份防紫外线剂,紫外线反射剂为纳米级二氧化钛,直径范围在20纳米,产品外观为白色疏松粉末,具有抗线、抗菌、自洁净、抗老化性能,紫外线反射剂为陶瓷微粒,平均粒径为200nm;
一种防紫外线面料的制备方法,包括以下步骤:
S1:取30重量份的聚丙烯腈纤维,5重量份的竹纤维,10重量份的椰子纤维和5重量份的竹纤维与25重量份棉纤维分别放入含酶有机溶液中,向溶液中加入漂白剂、三元共聚氨基硅油和柔软剂,搅拌30分钟后静置,然后再加入乳化剂进行乳化,得到溶液a和溶液b;
S2:向溶液a中加入陶瓷微粒和纳米级二氧化钛,向溶液b中加入纳米级二氧化钛,搅拌1h,然后通过干燥,物理切割得到纤维丝a和纤维丝b,纤维丝a的线密度为60D,纤维丝b的线密度为45D;
S3:分别将纤维丝a和纤维丝b经过抓取、混合、开松、成卷、梳理、并条、粗纱工序,制得粗纱a和粗纱b,并分别对其进行漂染、清洗、干燥处理,采用三道并条进行并条纺成细纱,而后经络筒合股加捻,制成股线得到股线a和股线b;
S4:将股线a通过纺纱机经编成圈、浮线、浮线、浮线、浮线、浮线织造结构循环,纬编浮线、浮线、成圈、成圈、浮线、浮线织造结构循环,制作成纬平纹组织细纱a,细纱a采用36S/3股线,克重为230克/㎡,股线a经编成圈的圈距为2.0mm,圈高为1.0mm;
S5:将股线b通过纺纱机经编经过浮线、成圈、浮线、浮线、浮线、浮线织造结构循环,纬编经过成圈、浮线、成圈、浮线、浮线、成圈织造结构循环,制作成双面纬编针织细纱b,细纱b采用30S/2股线,克重为200克/㎡,股线b经编成圈的圈距为2.5,圈高为2.0mm;
S6:将细纱a和细纱b分别经过水洗、预定型、染色、吸水处理、烘干、复定型处理制得成品面料a和面料b;
S7:将面料a作为外层面料,面料b作为底层面料,经过粘接制作成成品。
实施例2:
本发明提供一种防紫外线面料:防紫外线面料由以下组分组成:45重量份的聚丙烯腈纤维,14重量份竹纤维,20重量份棉纤维,15重量份椰子纤维,4重量份紫外线反射剂,5重量份防紫外线剂,紫外线反射剂为纳米级二氧化钛,直径范围在50纳米,产品外观为白色疏松粉末,具有抗线、抗菌、自洁净、抗老化性能,紫外线反射剂为陶瓷微粒,平均粒径为400nm;
一种防紫外线面料的制备方法,包括以下步骤:
S1:取45重量份的聚丙烯腈纤维,7重量份的竹纤维,15重量份的椰子纤维和7重量份的竹纤维与20重量份棉纤维分别放入含酶有机溶液中,向溶液中加入漂白剂、三元共聚氨基硅油和柔软剂,搅拌30分钟后静置,然后再加入乳化剂进行乳化,得到溶液a和溶液b;
S2:向溶液a中加入陶瓷微粒和纳米级二氧化钛,向溶液b中加入纳米级二氧化钛,搅拌1h,然后通过干燥,物理切割得到纤维丝a和纤维丝b,纤维丝a的线密度为70D,纤维丝b的线密度为35D;
S3:分别将纤维丝a和纤维丝b经过抓取、混合、开松、成卷、梳理、并条、粗纱工序,制得粗纱a和粗纱b,并分别对其进行漂染、清洗、干燥处理,采用三道并条进行并条纺成细纱,而后经络筒合股加捻,制成股线得到股线a和股线b;
S4:将股线a通过纺纱机经编成圈、浮线、浮线、浮线、浮线、浮线织造结构循环,纬编浮线、浮线、成圈、成圈、浮线、浮线织造结构循环,制作成纬平纹组织细纱a,细纱a采用36S/3股线,克重为230克/㎡,股线a经编成圈的圈距为3.0mm,圈高为1.0mm;
S5:将股线b通过纺纱机经编经过浮线、成圈、浮线、浮线、浮线、浮线织造结构循环,纬编经过成圈、浮线、成圈、浮线、浮线、成圈织造结构循环,制作成双面纬编针织细纱b,细纱b采用30S/2股线,克重为200克/㎡,股线b经编成圈的圈距为3.5,圈高为2.0mm;
S6:将细纱a和细纱b分别经过水洗、预定型、染色、吸水处理、烘干、复定型处理制得成品面料a和面料b;
S7:将面料a作为外层面料,面料b作为底层面料,经过粘接制作成成品。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (8)

1.一种防紫外线面料,其特征在于:所述防紫外线面料由以下组分组成:30-50重量份的聚丙烯腈纤维,10-15重量份竹纤维,10-25重量份棉纤维,10-20重量份椰子纤维,3-5重量份紫外线反射剂,2-5重量份防紫外线剂。
2.根据权利要求1所述的一种防紫外线面料,其特征在于:所述紫外线反射剂为纳米级二氧化钛,直径范围在5-50纳米。
3.根据权利要求1所述的一种防紫外线面料,其特征在于:所述紫外线反射剂为陶瓷微粒,平均粒径为50~500nm。
4.根据权利要求1所述的一种防紫外线面料的制备方法,其特征在于:包括以下步骤:
S1:取聚丙烯腈纤维,部分竹纤维,椰子纤维和另一部分竹纤维与棉纤维分别放入含酶有机溶液中,向溶液中加入漂白剂、三元共聚氨基硅油和柔软剂,搅拌30-40分钟后静置,然后再加入乳化剂进行乳化,得到溶液a和溶液b;
S2:向溶液a中加入陶瓷微粒和纳米级二氧化钛,向溶液b中加入纳米级二氧化钛,搅拌1-1.5h,然后通过干燥,物理切割得到纤维丝a和纤维丝b;
S3:分别将纤维丝a和纤维丝b经过抓取、混合、开松、成卷、梳理、并条、粗纱工序,制得粗纱a和粗纱b,并分别对其进行漂染、清洗、干燥处理,采用三道并条进行并条纺成细纱,而后经络筒合股加捻,制成股线得到股线a和股线b;
S4:将股线a通过纺纱机经编成圈、浮线、浮线、浮线、浮线、浮线织造结构循环,纬编浮线、浮线、成圈、成圈、浮线、浮线织造结构循环,制作成纬平纹组织细纱a;
S5:将股线b通过纺纱机经编经过浮线、成圈、浮线、浮线、浮线、浮线织造结构循环,纬编经过成圈、浮线、成圈、浮线、浮线、成圈织造结构循环,制作成双面纬编针织细纱b;
S6:将细纱a和细纱b分别经过水洗、预定型、染色、吸水处理、烘干、复定型处理制得成品面料a和面料b;
S7:将面料a作为外层面料,面料b作为底层面料,经过粘接制作成成品。
5.根据权利要求4所述的一种防紫外线面料的其制备方法,其特征在于:所述纤维丝a的线密度为50D-100D,所述纤维丝b的线密度为30D-60D。
6.根据权利要求4所述的一种防紫外线面料的其制备方法,其特征在于:所述细纱a采用36S/3股线,克重为230克/㎡,细纱b采用30S/2股线,克重为200克/㎡。
7.根据权利要求1所述的一种防紫外线面料的其制备方法,其特征在于:所述S4中股线a经编成圈的圈距为1.5-4.0mm,圈高为0.5-3.0mm。
8.根据权利要求1所述的一种防紫外线面料及其制备方法,其特征在于:
所述S5中股线b经编成圈的圈距为2.5-5.0mm,圈高为1.0-4.0mm。
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