CN110488782A - Cement concrete batching plant back court intelligent monitor system based on BIM platform - Google Patents
Cement concrete batching plant back court intelligent monitor system based on BIM platform Download PDFInfo
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- CN110488782A CN110488782A CN201910788327.2A CN201910788327A CN110488782A CN 110488782 A CN110488782 A CN 110488782A CN 201910788327 A CN201910788327 A CN 201910788327A CN 110488782 A CN110488782 A CN 110488782A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T17/00—Three dimensional [3D] modelling, e.g. data description of 3D objects
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a kind of cement concrete batching plant back court intelligent monitor system based on BIM platform, the system passes through dynamic monitoring module, statistical analysis module and automatic alarm module, intelligent acquisition, shared, analysis, anticipation, storage are carried out to mixing station production information, the real time remote intelligent monitoring and management of concrete quality during mixing and stirring to cement concrete are realized, to ensure the quality safety of project subject structural concrete.The system makes full use of BIM platform storing data, solves the problems, such as that scarce capacity is locally stored in wireless terminal device, while the intercommunication with other system datas based on BIM may be implemented, to realize the efficient management control of construction quality.
Description
Technical field
The invention belongs to concrete mixing quality intelligent control fields, and in particular to a kind of cement based on BIM platform is mixed
Solidifying soil batching plant back court intelligent monitor system.
Background technique
BIM(Building Information Model) it is the revolutionary platform of Transportation Infrastructure Construction industry, the platform is in engineering structure
On the basis of solid threedimensional modeling, in addition mathematical information technology, so that buildings model digitlization and intelligence, it is one complete
Architecture information abundant, logic library.Although having there is the BIM of comparison system theoretical at present, building letter is still suffered from
It ceases model and applies monistic problem, do not extend further and extend its application, i.e., there are no maximum journeys for its application potential
Degree it is mined.
Highway Construction Project Based project scale is huge, and construction site is complicated, uncertain very big, therefore reinforces construction site peace
Full management reduces accident occurrence frequency, prevents various violation operations and uncivil construction, raising project delivery method, is existing rank
Section is very urgent.And the quality monitoring of cement concrete then belongs to one of important link.
On the one hand, during concrete configures, influence factor is numerous, such as aggregate proportion, cement amount, fine coal ash quantity,
The deviation of any one data can all directly affect concrete quality to the end；On the other hand, some concrete production producers
In order to reduce cost, try to gain profit, there is the appearance of phenomena such as change proportion, use inferior materials and turn out substandard goods, cause concrete quality not up to standard.Coagulation
The quality of geotechnological journey is formed in the construction process, the quality of concrete works from checking on afterwards, turns to Prior Control, real
It now aims at prevention, it is necessary to reinforce the quality control in work progress, therefore the concrete process of mixing and stirring is monitored in real time very
It is necessary to.
Summary of the invention
The purpose of the present invention is in view of the deficiencies of the prior art, a kind of cement concrete based on BIM platform is provided and is mixed and stirred
Building back court intelligent monitor system, the intellectualizing system that BIM platform is combined with cement concrete batching plant, by being directed to mix
Cement concrete was mixed and stirred in the scheme of the procedures such as the intelligent acquisition for production information of standing, shared, analysis, anticipation, storage, realization
The real time remote intelligent monitoring and management of concrete quality in journey, to ensure the quality safety of project subject structural concrete.
The present invention solves technical problem by the following technical programs: a kind of cement concrete batching plant based on BIM platform
Back court intelligent monitor system.The system includes dynamic monitoring module, statistical analysis module and automatic alarm module.The dynamic prison
Control module can monitor in real time and automatic collection mixing station concrete production data, and passes through GPRS network for monitoring information data
It is sent to statistical analysis module in real time.The statistical analysis module is by comparing point concrete production data and target value
Analysis, when error amount exceeds allowable error range, relevant information is sent to quality control officer's by automatic alarm module in real time
Mobile phone terminal, timely early warning.
Specifically, the mixing station concrete production data include mixing station production status, raw material ratio parameter, mix and stir
The concrete raw material matching parameter cumulative errors that time, strength grade of concrete cumulative errors and transport vehicle are loaded.
Specifically, the mixing station production status includes that same day production is not controlled, the same day does not produce, the same day produces and controlled
Deng three kinds of states.
Specifically, the raw material ratio parameter includes aggregate proportion, cement amount, coal amount, water-cement ratio, ginseng proportion, mixes
Close the design parameters such as yield.The cement concrete batching plant back court intelligent monitoring based on BIM platform that present invention simultaneously provides above-mentioned
The working method of system, specifically includes following steps.
1, creation data, error can float the information such as limit in advance typing: in systems shift to an earlier date typing cement concrete
It mixes and stirs in the analysis of time, error statistics, transportational process that raw material ratio parameter, every biscuit needed for process mix and stir again
Standard of the data such as error analysis as error analysis.Wherein raw material ratio parameter includes aggregate proportion, cement amount, fine coal again
The design parameters such as amount, water-cement ratio, ginseng proportion, mix yield.Meanwhile to set error in systems and can float limit, generally
It is expressed as a percentage, i.e., the percent value for allowing to float up and down on the basis of theoretical value.But it does not seek unity of standard for the mixing time,
Therefore it needs that design value has been separately provided.Typing administrator contact method need to be shifted to an earlier date simultaneously to facilitate subsequent SMS alarm.
2, cement concrete batching plant real time data acquisition: in batching plant production process, for arrangement above standard
Data, data acquisition is carried out for different data by distinct methods such as sensor, electronic components, by coagulating cement
Native mixing station control room mounting industrial grade data acquisition hardware terminal cooperates corresponding software system, real-time, every a batch of automatic collection
The truthful data of secondary production material, the data of required acquisition specifically include cement concrete and mix and stir raw material ratio needed for process
Time that parameter, every biscuit mix and stir, error statistics analysis, error analysis again in transportational process etc..And raw material ratio is joined
Number includes the design parameters such as aggregate proportion, cement amount, coal amount, water-cement ratio, ginseng proportion, mix yield again.
3, BIM platform database is transferred data to: by GPRS network that data are non-delay by wireless transmission terminal
It is sent to system centre database, system carries out production status analysis to it.
4, data processing and cumulative errors analysis:, system automatically analyzes the data letter of every tray concrete of mixing station production
Breath (aggregate proportion, cement amount, fine coal ash quantity, water-cement ratio, ginseng proportion, mix yield etc.) is simultaneously wanted with the technique of input system in advance
Comparison is asked, while carrying out production status analysis, and is a certain automatically according to the strength grade of same day a part and according to the same day
Cement concrete tank car license number carries out the analysis of accumulated error.
5, it SMS alarm: when the quality of production is not up to code requirement, is then sent out automatically by system to specified mobile phone number
SMS alarm is sent, indicates the cement concrete quality dissatisfaction of corresponding position or corresponding vehicle.Wherein, the bound of SMS alarm
Standard and phone number are also required in input system in advance.
The data of the system monitoring specifically include cement concrete and mix and stir raw material ratio parameter, every disk needed for process
Expect the time mixed and stirred, error statistics analysis, error analysis again in transportational process etc..And raw material ratio parameter includes bone
Expect the design parameters such as proportion, cement amount, coal amount, water-cement ratio, ginseng proportion, mix yield.
The function that the system need to be realized can be divided into two classes: basic function and specific function.Basic function is similar at this stage
Related function, including creation data real time monitoring and SMS alarm prompt are had like system.And specific function is mainly
For designed by Communication and Transportation Engineering and BIM platform, specifically include production status analysis, according to the tired of strength grade and position
It counts error analysis, carry out accumulated error three functions of analysis according to concrete tank license number.
Concrete function is described below.
1, creation data monitors in real time: monitoring and acquire each concrete mixing station every biscuit mixing time in real time, material is used
The data such as amount, and it is transferred to management platform, the automatic alert when dosage deviates is mixed with reaching monitored concrete
With the purpose of time and proportion.
2, SMS alarm prompts: system is to each blending station SMS alarm project, each material utilization amount bound standard, alarm hand
The information such as machine number are configured.All there are three standards for the alarm level of every kind of material, and the bound of 3 kinds of ranks can be respectively set
Standard and alarm mobile phone number, are filled in from primary to advanced sequence.If you do not need to then only setting primary criteria is multistage standard
Can, standard in percentage, i.e., the percent value for allowing to float up and down on the basis of theoretical value.Wherein the mixing time is not due to uniting
One standard needs that design value is separately provided.
3, production status is analyzed: the system can count the life of each batching plant according to bid section, time range respectively
Occurrence history category data and producing days, and production status is divided into following three kinds according to the case where creation data: the same day produces
The not controlled, same day does not produce, the same day produces and controlled.The same day produces the not controlled creation data for referring to batching plant not when the sky
Reach monitor supervision platform；The same day, which does not produce, refers to that the batching plant same day does not produce, therefore does not have the data on the same day on monitor supervision platform；The same day
It produces and the controlled creation data for referring to batching plant is uploaded to monitor supervision platform in real time on the day of.
4, analyze according to the accumulated error at strength grade and position: the accumulation at a certain position misses on the day of system programming count
Difference, if error exceeds allowed band, automatic short message alarm.
5, accumulated error analysis is carried out according to concrete tank license number: a certain bright concrete tank on the day of system programming count
The accumulated error of the concrete loaded, if error exceeds allowed band, automatic information alarm.
Compared with prior art, the present invention compared with prior art, has following remarkable advantage.
1, BIM platform relevant to highway construction is combined closely, and passes through the new skills such as Internet of Things, communication cloud, BIM technology
The comprehensive raising site management level of art, realize to people, machine, material comprehensive implementing monitoring, be transport development industry intelligence
Energyization manages the much progress in Internet of Things application aspect.
2, the implementing monitoring of concrete quality during concrete batching and mixing plant mixes and stirs is realized, process can be collected in real time
In all data, and timely feedback to administrative staff, to realize real time monitoring, improve the purpose of concrete management level.
3, for being unsatisfactory for the match ratio concrete of construction requirement and quality criteria requirements, do not allow to transport batching plant, it is real
Now to effective control of concrete quality, prevent to use inferior materials and turn out substandard goods, it is ensured that the quality of highway construction project.Data in platform can have
Effect saves, and system can be summarized to it and be carried out efficient system analysis, conducive to the sustained improvement and raising produced later.
4, the system function is powerful, with safe and secret, reliable, expansible, oncurrent processing ability is strong, service ability is powerful
The advantages that.
Detailed description of the invention
Fig. 1 is the system block diagram of the embodiment of the present invention.
Fig. 2 is the cement concrete batching plant quality intelligent monitoring flow chart of the embodiment of the present invention.
Specific embodiment
The cement concrete batching plant back court intelligent monitor system based on BIM platform of the present embodiment is as shown in Figure 1, include
Dynamic monitoring module, statistical analysis module and automatic alarm module three parts.The dynamic monitoring module real time monitoring is adopted automatically
Collect mixing station concrete production data, and statistical analysis module is sent for monitoring information data by GPRS network in real time.Institute
Statistical analysis module is stated by comparing and analyzing concrete production data with target value, when error amount exceeds allowable error model
When enclosing, relevant information is sent to the mobile phone terminal of quality control officer, timely early warning by automatic alarm module in real time.
The method that system utilizes penetration quality dynamic management produces number to mixing station using the technology of Internet of things of software and hardware combining
According to effectively being monitored, and the statistical analysis of each dimension is carried out to creation data, the long-range prison of concrete production may be implemented
Control and management, have accomplished the Prior Control of concrete quality, it is ensured that the quality safety of project subject structural concrete.
Its specific monitoring flow chart in batching plant as shown in Fig. 2, obtain the every terms of information number in the techniques such as production, transport
According to, and it is uploaded to BIM platform in real time, system automatically calculates data, handled and is analyzed, and according to the production of typing in advance
Standard and error can float limit carry out error analysis, if exceed allowed band, system from trend specified mobile phone number issue
Alarm message, to achieve the purpose that monitor cement concrete quality.
Specifically, first in systems shift to an earlier date typing cement concrete mix and stir raw material ratio parameter needed for process,
The marks of the data as error analysis such as time that every biscuit mixes and stirs, error statistics analysis, error analysis again in transportational process
It is quasi-.Wherein raw material ratio parameter includes the tools such as aggregate proportion, cement amount, coal amount, water-cement ratio, ginseng proportion, mix yield again
Body parameter.Meanwhile the error upper limit is set in systems, it is generally expressed as a percentage, i.e., allows up and down on the basis of theoretical value
The percent value of floating.But do not seek unity of standard for the mixing time, it is therefore desirable to design value be separately provided.
Secondly, for the data of arrangement above standard, passing through sensor, electronic component in batching plant production process
Equal distinct methods carry out data acquisition for different data, by cement concrete batching plant control room mounting industrial series
According to acquisition hardware middle section, cooperates corresponding software, data are uploaded to by GPRS network by BIM by wireless transmission terminal in time and are put down
Platform central database is analyzed.It can carry out real time data acquisition and production status analysis daily for each batching plant.
After data collection and analysis, system will be automatically according to the strength grade of same day a part and according to the same day
One cement concrete tank car license number carries out the analysis of accumulated error, if error analysis exceeds allowed band, automatically by
System sends SMS alarm to specified mobile phone number, indicates the cement concrete quality dissatisfaction of corresponding position or corresponding vehicle.
Wherein, the bound standard of SMS alarm and phone number are also required in input system in advance.
Claims (3)
1. a kind of cement concrete batching plant back court intelligent monitor system based on BIM platform, including it is arranged in cement concrete
The intelligent monitoring and controlling device of batching plant production process, transportational process, it is characterised in that: using the method for penetration quality dynamic management, use
The technology of Internet of things of software and hardware combining effectively monitors batching plant creation data, and carries out each dimension to creation data
Statistical analysis, realize the Distant supervision and control of concrete production, accomplish the Prior Control of concrete quality, it is ensured that engineering master
The quality safety of body structural concrete；
Its monitor process the following steps are included:
A. creation data, error can float the information such as limit in advance typing: in systems shift to an earlier date typing cement concrete mix and stir
Time that raw material ratio parameter, every biscuit needed for process are mixed and stirred, error statistics analysis, the error again in transportational process
The standards of the data as error analysis such as analysis；Wherein raw material ratio parameter include again aggregate proportion, cement amount, coal amount,
The design parameters such as water-cement ratio, ginseng proportion, mix yield；Meanwhile to set error in systems and can float limit, generally with hundred
Divide than indicating, i.e., the percent value for allowing to float up and down on the basis of theoretical value；But it does not seek unity of standard for the mixing time, therefore
It needs that design value has been separately provided；
B. cement concrete batching plant real time data acquisition: in batching plant production process, for the number of arrangement above standard
According to by distinct methods such as sensor, electronic components for different data progress data acquisitions, by being mixed in cement concrete
Station control room mounting industrial grade data acquisition hardware terminal is closed, corresponding software system, real-time, each batch life of automatic collection are cooperated
The truthful data of material is produced, the data of required acquisition specifically include cement concrete and mix and stir the ginseng of raw material ratio needed for process
Time that several, every biscuit mixes and stirs, error statistics analysis, error analysis again in transportational process etc.；And raw material ratio parameter
It again include the design parameters such as aggregate proportion, cement amount, coal amount, water-cement ratio, ginseng proportion, mix yield；
C. it transfers data to BIM platform database: relying on GPRS network by the non-delay transmission of data by wireless transmission terminal
To system centre database, system carries out production status analysis to it；
D. data processing and cumulative errors analysis:, system automatically analyzes the data information (bone of every tray concrete of mixing station production
Expect proportion, cement amount, fine coal ash quantity, water-cement ratio, ginseng proportion, mix yield etc.) and ratio is required with the technique of input system in advance
It is right, while production status analysis is carried out, and automatically according to the strength grade of same day a part and according to a certain water of the same day
The analysis of cement concrete tank car license number progress accumulated error；
E. it SMS alarm: when the quality of production is not up to code requirement, is then sent automatically by system to specified mobile phone number short
Letter alarm indicates the cement concrete quality dissatisfaction of corresponding position or corresponding vehicle；Wherein, the bound standard of SMS alarm
It is also required in input system in advance with phone number.
2. farm monitoring system after the cement concrete batching plant according to claim 1 based on BIM platform, feature exist
In: the system needs to realize two class functions: basic function and specific function；Basic function is that similar system has at this stage
Related function, including creation data real time monitoring and SMS alarm prompt；And specific function is primarily directed to communications and transportation
Designed by engineering and BIM platform, specifically include production status analysis, analyzed according to the cumulative errors at strength grade and position,
Accumulated error, which is carried out, according to concrete tank license number analyzes three functions.
3. farm monitoring system after the cement concrete batching plant according to claim 2 based on BIM platform, feature exist
In five kinds of functions are specifically described as follows:
A. creation data monitors in real time: monitoring and acquire each concrete mixing station every biscuit mixing time, material utilization amount etc. in real time
Data, and it is transferred to management platform, the automatic alert when dosage deviates, when being mixed and stirred with reaching monitored concrete
Between and proportion purpose；
B. SMS alarm prompts: system is to each blending station SMS alarm project, each material utilization amount bound standard, alarm mobile phone number
The information such as code are configured；All there are three standards for the alarm level of every kind of material, and the bound standard of 3 kinds of ranks can be respectively set
With alarm mobile phone number, filled in from primary to advanced sequence；If you do not need to primary criteria, mark is then only arranged in multistage standard
It is quasi- in percentage, i.e., the percent value for allowing to float up and down on the basis of theoretical value；Wherein the mixing time uniformly marks due to not having
Standard needs that design value is separately provided；
C. production status is analyzed: the system can count the production shape of each batching plant according to bid section, time range respectively
History category data and producing days, and production status is divided into following three kinds according to the case where creation data: same day production not by
Control, the same day do not produce, the same day produces and controlled；The same day produces the not controlled creation data for referring to batching plant and is not uploaded on the day of
Monitor supervision platform；The same day, which does not produce, refers to that the batching plant same day does not produce, therefore does not have the data on the same day on monitor supervision platform；Same day production
And the controlled creation data for referring to batching plant is uploaded to monitor supervision platform in real time on the day of；
D. it is analyzed according to the accumulated error at strength grade and position: the accumulated error at a certain position on the day of system programming count, such as
Fruit error exceeds allowed band, automatic short message alarm；
E. carry out accumulated error analysis according to concrete tank license number: a certain bright concrete tank is filled on the day of system programming count
The accumulated error of the concrete of load, if error exceeds allowed band, automatic information alarm.
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| CN112990499A (en) * | 2021-03-26 | 2021-06-18 | 上海技信工业智能科技有限公司 | Wastewater recycling system and method based on concentration monitoring and control and electronic equipment |
| CN114841594A (en) * | 2022-05-18 | 2022-08-02 | 北京梦诚科技有限公司 | Construction project site concrete section excess management method and system |
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| CN112650132A (en) * | 2021-01-12 | 2021-04-13 | 许昌德通振动搅拌科技股份有限公司 | Remote monitoring method for vibration stirring machine and remote monitoring system for vibration stirring station |
| CN112990499A (en) * | 2021-03-26 | 2021-06-18 | 上海技信工业智能科技有限公司 | Wastewater recycling system and method based on concentration monitoring and control and electronic equipment |
| CN114841594A (en) * | 2022-05-18 | 2022-08-02 | 北京梦诚科技有限公司 | Construction project site concrete section excess management method and system |
| CN114841594B (en) * | 2022-05-18 | 2022-12-23 | 北京梦诚科技有限公司 | Construction project site concrete section excess management method and system |
| CN115871109A (en) * | 2022-12-15 | 2023-03-31 | 中铁大桥局集团有限公司 | Mixing station concrete intelligent temperature adjusting system and method |
| CN116561598A (en) * | 2023-04-07 | 2023-08-08 | 深圳市正业玖坤信息技术有限公司 | CPS intelligent manufacturing management platform big data processing method |
| CN116561598B (en) * | 2023-04-07 | 2024-01-12 | 深圳市正业玖坤信息技术有限公司 | CPS intelligent manufacturing management platform big data processing method |
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