CN104573932A - Real-time fluctuation concrete-quality management and control system and method - Google Patents

Real-time fluctuation concrete-quality management and control system and method Download PDF

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Publication number
CN104573932A
CN104573932A CN201410809439.9A CN201410809439A CN104573932A CN 104573932 A CN104573932 A CN 104573932A CN 201410809439 A CN201410809439 A CN 201410809439A CN 104573932 A CN104573932 A CN 104573932A
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data
concrete
real
match ratio
time
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CN201410809439.9A
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Chinese (zh)
Inventor
王捷
叶炜
潘芳
庞超明
罗时勇
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NANJING TUMU ENERGY SAVING TECHNOLOGY Co Ltd
JIANGSU DONGJIAO ENGINEERING TESTING Co Ltd
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NANJING TUMU ENERGY SAVING TECHNOLOGY Co Ltd
JIANGSU DONGJIAO ENGINEERING TESTING Co Ltd
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Priority to CN201410809439.9A priority Critical patent/CN104573932A/en
Publication of CN104573932A publication Critical patent/CN104573932A/en
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Abstract

The invention relates to a real-time fluctuation concrete-quality management and control system and method, and belongs to the technical field of engineering construction. Through the adoption of the real-time fluctuation concrete-quality management and control system and method provided by the invention, the real-time monitoring of concrete quality is realized, various data during monitoring is acquired in real time, and the feedback of the data is sent out in time so as to achieve the purposes of management and control, and the improvement of the management level of concrete engineering construction; effective quality precontrol is performed on cement concrete before production use, the mix proportion which does not satisfy construction requirements and quality control standard requirements is not allowed to be used for mixing; feedback information is accurately acquired in events in time, and the processes of production and construction are managed in real time; the data of the overall process is combined and analyzed after the events, and the analysis of the data is favorable to continuous improvement and enhancement; requirements for overall quality management are really met, and cheating on workmanship and materials is effectively avoided, so that the engineering quality is guaranteed, and huge social and economic benefits are achieved.

Description

A kind of concrete quality fluctuates real-time managing and control system and method
Technical field
The present invention relates to a kind of concrete quality to fluctuate real-time managing and control system and method, belong to engineering construction technical field.
Background technology
On the one hand, account for concrete composition material reach 75% sand, stone aggregate in natural material, consumption is large, and during use, grading of aggregates, water percentage etc. are comparatively large, thus the concrete water-cement ratio of impact greatly.On the other hand, due to the harmful competition of construction market, cause ready-mixed concrete unit price more and more lower, part ready-mixed concrete manufacturing enterprise is in order to compete and try to gain larger profit, stint no sacrifice ready-mixed concrete quality, occurs using inferior materials and turning out substandard goods in a large number and reduces cement consumption or cause larger hidden danger for improving the phenomenons such as workability directly adds water to engineering structure quality.Take mixing building selective examination, special examination or inspection at present, owing to lacking necessary technological means, be difficult to accomplish continuous, total quality control, also cannot feed back in time to adjust match ratio, occurred a large amount of problems thus, jerry-built project emerges in an endless stream.Therefore, by the quality of concrete works from checking on afterwards, turn to Prior Control, realize putting prevention first, prevent trouble before it happens, the concrete not meeting quality requirements does not allow departures, could effectively stop to use inferior materials and turn out substandard goods, guarantee concrete engineering quality.The Quality Monitoring Control System of ready mixed concrete mixing plant conventional at present is mainly divided into two classes, one class is by input match ratio, automatic gauge realize the automated production of batching plant, another kind of is quality control system, the management that only part of simple realization to input match ratio is overproof, and automatically send alert files and send administrative authority at different levels simultaneously when occurring overproof to match ratio, realize the simple management to manufacturing enterprise.
Summary of the invention
The object of the invention is the defect existed for prior art, propose a kind of concrete quality to fluctuate real-time managing and control system and method, while realization is to the overproof management of match ratio, can also according to correlated quality administrative standard carry out match ratio itself accordance assessment and error analysis, carry out statistics and the quality fluctuation of match ratio simultaneously, by the homogeneity etc. of image acquisition automatic discrimination fresh concrete, improve concrete engineering construction management level, improve concrete quality.
The present invention is technical solution problem by the following technical programs: a kind of concrete quality fluctuates real-time managing and control system, comprise the hardware components of transmitting-receiving concrete agitation station real time data, real time data is processed by software section by network signal by described hardware components, calculates result; Described hardware components comprises data acquisition components and parts, quantitative measure device, automatic measuring device for moisture content and data transmission device, and described data transmission device contains GPRS server, network system and computing machine; Described software section contains internal database, match ratio analysis module, and image analysis module and information are reported to the police, administration module.
Described data acquisition components and parts comprise measurement data acquisition system, anti-pollution camera; Described GPRS server.
Containing various match ratio, image evaluation parameter and quality-controlling parameters in described internal database; Described match ratio analysis module is responsible for the accordance analysis of match ratio self, match ratio and the accordance analysis of standard and the statistics of match ratio and error Deviation Analysis.
Containing initial engagement ratio in described match ratio, initial engagement is than being C20 ~ C50, do not mix mineral admixture, single fly ash 10% ~ 40%, admixture breeze 10 ~ 50%, two fly ash and slag micropowder 20 ~ 60%, twoly mix ratio 1:1,4:6,6:4,7:3,3:7; Image evaluation parameter comprises assessment concrete and occurs that the degree of emanating, bleeding reaches selects the critical value of evaluate parameters such as whether using; Quality-controlling parameters is the critical parameters of built-in various quality control standard, the water-cement ratio of match ratio, cement consumption or gel material content.
The present invention further provides concrete quality to fluctuate real-time management-control method, comprise the following steps:
Step one, setting data initial value, arrange the match ratio normal data of detailed programs, quality judging normal data, error range data and image evaluation data in internal database;
Step 2, the management data configured by data acquisition components and parts collection concrete agitation station self, management level according to each mixing station install quantitative measure device, for the data of the fluctuation of water consumption, aggregate content, grating and water percentage in monitored concrete whipping process, the homogeneity of fresh concrete;
Step 3, by gather various data be sent to server analysis, satisfactory data are as the database of real-time monitoring data stored in system, undesirable data as the database of data with alert stored in system, the data after analysis and the data that newly gather together with primary data as the data of match ratio Renewal Design;
Step 4, user obtain the data of described match ratio Renewal Design by data query, adjustment match ratio, monitoring concrete quality.
In the described step one of said method, the setting of each standard and image evaluation method are as the built-in function of program, adjusted by password, the key parameter of concrete mix and match ratio is set, according to the technical requirement of concrete engineering project, propose the bound of various raw-material actual weight and match ratio, adjust by means of password.
In described step 3, data analysis comprises the automatic analysis discriminance analysis of the accordance analysis of match ratio self, match ratio and the accordance analysis of standard, the statistics of match ratio and error Deviation Analysis and image.During data analysis, when match ratio key parameter does not meet, quality control standard requires, each raw-material real-time weight exceeds setting range, fresh concrete workability or homogeneity and do not meet construction requirement and will give the alarm, and by data with alert stored in system database, check at any time and the download of number of non-compliances certificate is provided; When match ratio key parameter do not meet quality control standard require, at the end of computer directly will eject dialog box, point out undesirable key parameter, require Update Table; When workability does not meet the demands, computer can send red early warning information, and material will not be allowed to send batching plant; When adjustment appears in mix-design error range, system can send confirmation to managerial personnel automatically, until managerial personnel confirm, just can arrange.
Said method can monitor several engineerings simultaneously, and each user has real-time supervision authority, monitors various raw-material weight or overall weight, is represented with the form of real-time streams spirogram and grading curve figure by computer.
Present invention achieves the real-time monitoring of concrete quality, the Various types of data Real-time Collection in process, the timely feedback of data, to reach management and control, improve the object of concrete engineering construction management level.Carry out effective mass pre-control before making the production and application of cement concrete, the match ratio not meeting construction requirement and quality control standard requirement does not allow out batching plant; Gather feedback information timely and accurately in thing, real-time management is carried out to production, work progress; Macro or mass analysis is carried out to the data of overall process afterwards, be beneficial to Continual Improvement and raising.Really reach the requirement of total quality control, effectively stop to use inferior materials and turn out substandard goods, guarantee construction quality, obtain huge economic results in society.
Accompanying drawing explanation
Fig. 1 is the operating diagram of one embodiment of the invention.
Embodiment
Embodiment one
As shown in Figure 1, the present embodiment concrete quality and Surge line piping Ore-controlling Role thereof, its course of work mainly server receives the real time data of concrete batching and mixing plant work by GPRS transmission module, the user with project authority is transferred to server by arranging initialization values, by the comparative analysis of software and verification by ineligible data by way of caution data deposit the database to server.
The concrete quality of the present embodiment fluctuates real-time managing and control system, and comprise the hardware components of transmitting-receiving concrete agitation station real time data, real time data is processed by software section by network signal by hardware components, calculates result; Hardware components comprises data acquisition components and parts, quantitative measure device, automatic measuring device for moisture content and data transmission device, and data transmission device contains GPRS server, network system and computing machine; Software section contains internal database, match ratio analysis module, and image analysis module and information are reported to the police, administration module.
Data acquisition components and parts comprise measurement data acquisition system, anti-pollution camera; Described GPRS server.
Containing various match ratio, image evaluation parameter and quality-controlling parameters in internal database; Described match ratio analysis module is responsible for the accordance analysis of match ratio self, match ratio and the accordance analysis of standard and the statistics of match ratio and error Deviation Analysis.
Containing initial engagement ratio in match ratio, initial engagement is than being C20 ~ C50, do not mix mineral admixture, single fly ash 10% ~ 40%, admixture breeze 10 ~ 50%, two fly ash and slag micropowder 20 ~ 60%, twoly mix ratio 1:1,4:6,6:4,7:3,3:7; Image evaluation parameter comprises assessment concrete and occurs that the degree of emanating, bleeding reaches selects the critical value of evaluate parameters such as whether using; Quality-controlling parameters is the critical parameters of built-in various quality control standard, the water-cement ratio of match ratio, cement consumption or gel material content.
The concrete quality of the present embodiment fluctuates real-time management-control method, comprises the following steps:
Step one, setting data initial value, arrange the match ratio normal data of detailed programs, quality judging normal data, error range data and image evaluation data in internal database;
Step 2, the management data configured by data acquisition components and parts collection concrete agitation station self, management level according to each mixing station install quantitative measure device, for the data of the fluctuation of water consumption, aggregate content, grating and water percentage in monitored concrete whipping process, the homogeneity of fresh concrete;
Step 3, by gather various data be sent to server analysis, satisfactory data are as the database of real-time monitoring data stored in system, undesirable data as the database of data with alert stored in system, the data after analysis and the data that newly gather together with primary data as the data of match ratio Renewal Design;
Step 4, user obtain the data of described match ratio Renewal Design by data query, adjustment match ratio, monitoring concrete quality.
In the step one of said method, the setting of each standard and image evaluation method are as the built-in function of program, adjusted by password, the key parameter of concrete mix and match ratio is set, according to the technical requirement of concrete engineering project, propose the bound of various raw-material actual weight and match ratio, adjust by means of password.
In step 3, data analysis comprises the automatic analysis discriminance analysis of the accordance analysis of match ratio self, match ratio and the accordance analysis of standard, the statistics of match ratio and error Deviation Analysis and image.During data analysis, when match ratio key parameter does not meet, quality control standard requires, each raw-material real-time weight exceeds setting range, fresh concrete workability or homogeneity and do not meet construction requirement and will give the alarm, and by data with alert stored in system database, check at any time and the download of number of non-compliances certificate is provided; When match ratio key parameter do not meet quality control standard require, at the end of computer directly will eject dialog box, point out undesirable key parameter, require Update Table; When workability does not meet the demands, computer can send red early warning information, and material will not be allowed to send batching plant; When adjustment appears in mix-design error range, system can send confirmation to managerial personnel automatically, until managerial personnel confirm, just can arrange.Wherein, analyze three parts, one be each material whether in setting threshold values, two be the mixing ratio that obtains after GB checking computations program of proportion of raw material whether in setting threshold values, and to show in real time with flow curve figure and grading curve figure.The present embodiment checking computations program is according to " ready-mixed concrete GB/T 14902 ", " design of common concrete proportioning code JGJ 55 " and " concrete quality standard GB 50164 " establishment.Three is whether the grating of gathering materials passes through optimization, meets gradation design requirement.Threshold value setting is opened network address by user by means of acquired project authority and is arranged material and mixing ratio threshold values, and as needed adjustment, technician relies on secondary password amendment.In the present embodiment, the inquiry of historical data and alarm logging inquiry can be provided, conveniently revise proportioning in time.
The software analysis system of the present embodiment comprises project monitoring information, initial value setting, data query and analysis, Back ground Information, help information five parts.According to the historical data obtained, on the basis of the close material property of input, can provide voluntarily with reference to match ratio.The function of software components is as shown in table 1.
Table 1 software analysis system
Project monitoring comprises production data and monitors in real time, checks alert data two parts.Project monitoring part, can monitor multiple engineering simultaneously.The supervision authority that each user has can be monitored in drop-down list in real time and display.Real-time monitoring can realize monitoring various raw-material weight or overall weight, shows with the form of real-time streams spirogram and grading curve figure.
Each raw-material real-time weight can give the alarm when exceeding setting range, and data with alert is conveniently checked at any time stored in system and provide the download of number of non-compliances certificate.As match ratio key parameter does not meet, quality control standard requires, each raw-material real-time weight exceeds setting range, fresh concrete workability or homogeneity and do not meet construction requirement etc. and can give the alarm, and data with alert is checked at any time stored in system is convenient and provides the download of number of non-compliances certificate; Require when match ratio key parameter does not meet quality control standard, at the end of directly can eject dialog box, this match ratio parameter is not allowed to, and the information such as please to re-enter; When workability does not meet the demands, can send red early warning information, material will not be allowed to send batching plant.When adjustment appears in mix-design error range, system can send confirmation to managerial personnel automatically, and managerial personnel do not confirm, can not allow to arrange.
The setting of initial value, comprises equipment, the image evaluation method of the setting of quality judging standard, match ratio normal data and error range.The setting of its Plays and image evaluation method, as the built-in function of program, are adjusted with managerial personnel's password by professional.The key parameter of concrete mix and match ratio is set, according to the technical requirement of concrete engineering project, the bound of various raw-material actual weight and match ratio can be proposed, rely on password to adjust by operating personnel.
Data query is mainly used in analysis the demand meeting user.Mainly error statistics and Deviation Analysis carried out to match ratio, certain engineering carried out to the analysis of error irrelevance, to error irrelevance analysis under employing identical standard etc.This menu can realize that volume is added up, checked by disc gage amount, dynamic mass analysis, match ratio error analysis, engineering Macro or mass analysis, Contrast of Standard, history curve are checked.
Back ground Information can be modified according to actual conditions and edit.
Help information mainly comprise software supplier's information, software version number, software operation use the information such as help.
The present embodiment can monitor several engineerings simultaneously, and each user has real-time supervision authority, monitors various raw-material weight or overall weight, is represented with the form of real-time streams spirogram and grading curve figure by computer.
The present embodiment can realize the real-time monitoring of concrete quality, the Various types of data Real-time Collection in process, the timely feedback of data, to reach management and control, improves the object of concrete engineering construction management level.
Except above-mentioned enforcement, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of application claims.

Claims (9)

1. concrete quality fluctuates a real-time managing and control system, and comprise the hardware components of transmitting-receiving concrete agitation station real time data, real time data is processed by software section by network signal by described hardware components, calculates result; Described hardware components comprises data acquisition components and parts, quantitative measure device, automatic measuring device for moisture content and data transmission device, and described data transmission device contains GPRS server, network system and computing machine; Described software section contains internal database, match ratio analysis module, and image analysis module and information are reported to the police, administration module.
2. concrete quality fluctuates real-time managing and control system according to claim 1, it is characterized in that: described data acquisition components and parts comprise measurement data acquisition system, anti-pollution camera; Described GPRS server.
3. concrete quality fluctuates real-time managing and control system according to claim 1, it is characterized in that: containing various match ratio, image evaluation parameter and quality-controlling parameters in described internal database; Described match ratio analysis module is responsible for the accordance analysis of match ratio self, match ratio and the accordance analysis of standard and the statistics of match ratio and error Deviation Analysis.
4. concrete quality fluctuates real-time managing and control system according to claim 3, it is characterized in that: containing initial engagement ratio in described match ratio, initial engagement is than being C20 ~ C50, do not mix mineral admixture, single fly ash 10% ~ 40%, admixture breeze 10 ~ 50%, two fly ash and slag micropowder 20 ~ 60%, twoly mix ratio 1:1,4:6,6:4,7:3,3:7; Image evaluation parameter comprises assessment concrete and occurs that the degree of emanating, bleeding reaches selects the critical value of evaluate parameters such as whether using; Quality-controlling parameters is the critical parameters of built-in various quality control standard, the water-cement ratio of match ratio, cement consumption or gel material content.
5. concrete quality fluctuates a real-time management-control method, comprises the following steps:
Step one, setting data initial value, arrange the match ratio normal data of detailed programs, quality judging normal data, error range data and image evaluation data in internal database;
Step 2, the management data configured by data acquisition components and parts collection concrete agitation station self, management level according to each mixing station install quantitative measure device, for the data of the fluctuation of water consumption, aggregate content, grating and water percentage in monitored concrete whipping process, the homogeneity of fresh concrete;
Step 3, by gather various data be sent to server analysis, satisfactory data are as the database of real-time monitoring data stored in system, undesirable data as the database of data with alert stored in system, the data after analysis and the data that newly gather together with primary data as the data of match ratio Renewal Design;
Step 4, user obtain the data of described match ratio Renewal Design by data query, adjustment match ratio, monitoring concrete quality.
6. concrete quality fluctuates real-time management-control method according to claim 5, it is characterized in that: in described step one, the setting of each standard and image evaluation method are as the built-in function of program, adjusted by password, the key parameter of concrete mix and match ratio is set, according to the technical requirement of concrete engineering project, propose the bound of various raw-material actual weight and match ratio, adjust by means of password.
7. concrete quality fluctuates real-time management-control method according to claim 5, it is characterized in that: in described step 3, data analysis comprises the automatic analysis discriminance analysis of the accordance analysis of match ratio self, match ratio and the accordance analysis of standard, the statistics of match ratio and error Deviation Analysis and image.
8. concrete quality fluctuates real-time management-control method according to claim 7, it is characterized in that: during data analysis, when match ratio key parameter does not meet, quality control standard requires, each raw-material real-time weight exceeds setting range, fresh concrete workability or homogeneity and do not meet construction requirement and will give the alarm, and by data with alert stored in system database, check at any time and the download of number of non-compliances certificate is provided; When match ratio key parameter do not meet quality control standard require, at the end of computer directly will eject dialog box, point out undesirable key parameter, require Update Table; When workability does not meet the demands, computer can send red early warning information, and material will not be allowed to send batching plant; When adjustment appears in mix-design error range, system can send confirmation to managerial personnel automatically, until managerial personnel confirm, just can arrange.
9. concrete quality fluctuates real-time management-control method according to claim 5, it is characterized in that: monitor several engineerings simultaneously, each user has real-time supervision authority, various raw-material weight or overall weight are monitored, is represented with the form of real-time streams spirogram and grading curve figure by computer.
CN201410809439.9A 2014-12-23 2014-12-23 Real-time fluctuation concrete-quality management and control system and method Pending CN104573932A (en)

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Cited By (11)

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CN104965063A (en) * 2015-06-05 2015-10-07 河海大学 Time domain reflection-based detection method for maintenance quality of early-stage concrete
CN105150383A (en) * 2015-08-25 2015-12-16 上海同望信息技术有限公司 Dynamic monitoring system of production process of cement concrete mixing station
CN106814092A (en) * 2017-01-13 2017-06-09 天津大学 A kind of core wall rockfill dam earth material moisture content method for quick
CN106952033A (en) * 2017-03-16 2017-07-14 沈阳新代信息技术有限公司 A kind of mixing plant product quality monitoring system and method based on multi-data source
CN109299950A (en) * 2017-07-25 2019-02-01 中国科学院沈阳自动化研究所 A kind of quality inspection management method and system of flexibly configurable
CN110110289A (en) * 2019-05-24 2019-08-09 大连市市政设计研究院有限责任公司 A method of it reducing soil sample and analyzes overproof rate
CN110488782A (en) * 2019-08-26 2019-11-22 中电建路桥集团有限公司 Cement concrete batching plant back court intelligent monitor system based on BIM platform
CN110750082A (en) * 2019-11-08 2020-02-04 中国铁道科学研究院集团有限公司电子计算技术研究所 Intelligent production and quality monitoring system and method for mixing station
CN112633757A (en) * 2020-12-30 2021-04-09 韦俊宜 Standard automatic monitoring method and system for inspecting raw materials in production of premixed concrete
CN113203849A (en) * 2021-05-17 2021-08-03 重庆砼磊混凝土有限公司 Concrete formula quality evaluation method
CN114841594A (en) * 2022-05-18 2022-08-02 北京梦诚科技有限公司 Construction project site concrete section excess management method and system

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Publication number Priority date Publication date Assignee Title
CN104965063A (en) * 2015-06-05 2015-10-07 河海大学 Time domain reflection-based detection method for maintenance quality of early-stage concrete
CN105150383A (en) * 2015-08-25 2015-12-16 上海同望信息技术有限公司 Dynamic monitoring system of production process of cement concrete mixing station
CN106814092A (en) * 2017-01-13 2017-06-09 天津大学 A kind of core wall rockfill dam earth material moisture content method for quick
CN106952033A (en) * 2017-03-16 2017-07-14 沈阳新代信息技术有限公司 A kind of mixing plant product quality monitoring system and method based on multi-data source
CN109299950A (en) * 2017-07-25 2019-02-01 中国科学院沈阳自动化研究所 A kind of quality inspection management method and system of flexibly configurable
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CN110750082A (en) * 2019-11-08 2020-02-04 中国铁道科学研究院集团有限公司电子计算技术研究所 Intelligent production and quality monitoring system and method for mixing station
CN112633757A (en) * 2020-12-30 2021-04-09 韦俊宜 Standard automatic monitoring method and system for inspecting raw materials in production of premixed concrete
CN113203849A (en) * 2021-05-17 2021-08-03 重庆砼磊混凝土有限公司 Concrete formula quality evaluation method
CN114841594A (en) * 2022-05-18 2022-08-02 北京梦诚科技有限公司 Construction project site concrete section excess management method and system

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Application publication date: 20150429