CN102253668B - Slab manufacture quality monitoring pre-warning system package device - Google Patents
Slab manufacture quality monitoring pre-warning system package device Download PDFInfo
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Abstract
The invention discloses a slab manufacture quality monitoring pre-warning system package device, and relates to the technical field of quality monitoring pre-warning. The device comprises a database unit, as well as a data collection unit and a pre-warning report unit which are connected with the database unit, wherein the data collection unit is used for collecting each quality monitoring parameter in a slab producing process, and transmitting the quality monitoring parameter to the database unit; and the database unit is used for determining whether the quality monitoring parameter exceeds the threshold of a standard design parameter, and transmitting the quality monitoring parameter to the pre-warning report unit if the quality monitoring parameter exceeds the threshold of the standard design parameter. By utilizing the device, real-time dynamic monitoring of the slab manufacture process and timely quality pre-warning are realized for the first time in the slab precise manufacture industry, critical data can be reviewed, regenerated and re-derived by adopting an Internet of things technology, and powerful assurance is provided to slab construction and operation maintenance, thus the device has significant meanings in assuring high-speed rail quality, constructing digital railways and improving the railway operation intelligent level.
Description
Technical field
The present invention relates to quality monitoring early warning technology field, particularly a kind of slab manufacture quality monitoring pre-warning system package device.
Background technology
Track plates is to be used for the armoured concrete slab of carrying rails in high-speed railway, according to the difference of its design feature and technique, can be divided into CRTS I, CRTS II, CRTS III three types.Wherein CRTS I type and CRTS III template are most widely used at home, and market share is the highest.The fragment-free track slab of high-speed railway all has higher requirements to precision in each link that manufactures and designs to laying is installed, and has accurate design, accurate manufacturing, close control, accurate characteristics of installing.
the quality that directly has influence on track plates due to strict degree and the measure of precision of track plates manufacturing and quality inspection, have influence on the safety of bullet train operation, and at present in track plates is produced, can't effectively gather, the qualitative data of each operation in the production run of transmission and Real-Time Monitoring track plates, can't realize qualitative data and design, make, acceptance criteria data automatic comparison, therefore lack effective quality pre-alert means, cause in a certain process that track plates is produced, can't in time monitor the quality problems of appearance and be solved, cause the track plates security-hidden trouble.
Summary of the invention
The technical matters that (one) will solve
The technical problem to be solved in the present invention is: how effectively to gather, upload, the qualitative data of each operation in the production run of comparison, Real-Time Monitoring track plates, and then the quality of track plates is made early warning, avoid defective semi-manufacture to enter next process.
(2) technical scheme
For solving the problems of the technologies described above, the invention provides a kind of slab manufacture quality monitoring pre-warning system package device, comprising: Database Unit, data acquisition unit and early warning reporting unit, described Database Unit connect respectively described data acquisition unit and described early warning reporting unit, wherein
Described data acquisition unit is used for each quality monitoring parameter of acquisition trajectory plate production run, and described quality monitoring parameter is sent to described Database Unit;
Described Database Unit is used for judging whether described quality monitoring parameter exceeds the threshold value of pre-stored standard design parameter at database, if exceed, described quality monitoring parameter is sent to described early warning reporting unit.
Wherein, described Database Unit also is used for the production of each piece track plates and the crucial quality monitoring parameter that is up to the standards are encrypted as data file, download for authorized user, and will produce and design parameter in critical data (before track plates specifications and models, manufacturer, date of manufacture, template numbering, plate and after plate mileage, template fine adjusting data etc.) write the RFID label of track plates, for downstream user provides Data support, make data can review, regenerate and multiple spreading out.
Wherein, described early warning reporting unit comprises:
The SMS alarm subelement, the quality monitoring parameter that is used for described early warning reporting unit is received sends to related responsibility personnel's mobile phone automatically in the mode of SMS.
Wherein, described early warning reporting unit comprises:
Email warning subelement, the quality monitoring parameter that is used for described early warning reporting unit is received sends to related responsibility personnel's E-mail address automatically in the mode of Email.
Wherein, described early warning reporting unit comprises:
Play window warning subelement, be used for quality monitoring parameter that described early warning reporting unit is received and automatically be presented at the user browser interface in the mode of paging window.
Wherein, described data acquisition unit comprises:
RFID wireless radio interface subelement, be used for checking that in template technique obtains the identity information (numbering) of the template that hand-held terminal device reads from template RFID label, generate unique steel reinforcement cage numbering and this numbering is write steel reinforcement cage RFID label in fabrication of reinforcing cage technique, in the concrete casting building technology, the track plates numbering is write steel reinforcement cage RFID label, thereby this track plates of unique identification, set up this track plates numbering and template numbering, steel reinforcement cage numbering, operating personnel's one-to-one relationship, be convenient to data query and review the person liable;
The artificial input interface subelement of handheld terminal is used for obtaining template inspection, template fine adjusting, fabrication of reinforcing cage, concreting, the demoulding, prestressed stretch-draw, sealing off and covering anchorage, finished product detection, the large technique of finished goods inventory nine and inputs and be uploaded to the monitoring data of Database Unit by handheld terminal.
The temperature sensor interface subelement is supported operation water temperature detection parameter for environment temperature monitoring parameter and water in the workshop that obtains temperature sensor monitors;
Automatic control system interface subelement, be used for from concrete proportioning stirs and the automatic control system of two operations of vapor cure is obtained described two operations concrete mix, raw material weigh, environment temperature, humidity quality monitoring parameter;
The browser interface subelement is used for obtaining the starting material quality inspection parameter of user's input, the test parameter of test specimen manufacture craft (the track plates numbering of numbering, purposes, test index, covering) by browser.
(3) beneficial effect
The present invention carries out dynamically, controls in real time track plates workmanship process at the accurate manufacturing first passage of track plates slab manufacture quality monitoring pre-warning system package device, the monitoring data that in time collects and the normal data threshold value in database are contrasted automatically, can in time find quality problems and the early warning of track plates, and by multiple means, the early warning information classification is sent to the associated monitoring personnel, the quality problems of track plates or potential safety hazard are solved in time; Adopt technology of Internet of things to make critical data can review, regenerate and answer and spread out, for track construction and operation maintenance provide powerful guarantee, to ensureing high weight of iron, building Digital railway and raising railway operation intelligent level is significant.
This achievement has initiative, is the great scientific and technical innovation that leads the accurate manufacturing of track plates and even precast concrete manufacturing.
Description of drawings
Fig. 1 is a kind of slab manufacture quality monitoring pre-warning system package device structural representation of the embodiment of the present invention.
Fig. 2 is the fundamental diagram of system in Fig. 1.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used for explanation the present invention, but are not used for limiting the scope of the invention.
As shown in Figure 1, slab manufacture quality monitoring pre-warning system package device comprises: Database Unit, the data acquisition unit that is connected with Database Unit and early warning reporting unit.Wherein, each quality monitoring parameter in data acquisition unit acquisition trajectory plate production run, and the quality monitoring parameter is sent to Database Unit.Database Unit judges whether the quality monitoring parameter exceeds the threshold value of standard design parameter, if exceed, the quality monitoring parameter is sent to the early warning reporting unit and carries out early warning.
Wherein, the early warning reporting unit comprises: the SMS alarm subelement, the quality monitoring parameter that the early warning reporting unit is received sends to the quality monitoring personnel automatically in the mode of note.
Wherein, the early warning reporting unit also comprises: Email warning subelement, the quality monitoring parameter that the early warning reporting unit is received sends to the quality monitoring personnel automatically in the mode of Email.
Wherein, the early warning reporting unit also comprises: play window warning subelement, the quality monitoring parameter that the early warning reporting unit is received is presented on user interface automatically in the mode of paging window.
Warning is divided into three grades, at first the quality inspection and the operating personnel that are basic unit receive warning message, if the relevant personnel have processed this alarm at the appointed time, system no longer reports, if do not process at the appointed time this alarm, system sends this alarm again to the middle administrative staff; This alarm if the middle administrative staff is untreated at the appointed time continues to be reported to the senior management staff.The effect of filtering management information of playing so is set, namely gives the personnel of different stage the information with different stage, the senior management staff only reports for work the most serious alarm.
Wherein, data acquisition unit comprises: RFID wireless radio interface subelement, the artificial input interface subelement of handheld terminal, automatic control system interface subelement, temperature sensor interface subelement and browser interface subelement.RFID wireless radio interface subelement is used for checking that in template technique obtains the identity information (numbering) of the template that hand-held terminal device reads from template RFID label, generate unique steel reinforcement cage numbering and this numbering is write steel reinforcement cage RFID label in fabrication of reinforcing cage technique, in the concrete casting building technology, the track plates numbering is write steel reinforcement cage RFID label, thereby this track plates of unique identification, set up this track plates numbering and template numbering, steel reinforcement cage numbering, operating personnel's one-to-one relationship, be convenient to data query and review the person liable.The artificial input interface subelement of handheld terminal is used for obtaining Database Unit was inputted and was uploaded in template inspection, template fine adjusting, fabrication of reinforcing cage, concreting, the demoulding, prestressed stretch-draw, sealing off and covering anchorage, finished product detection, the large technique of finished goods inventory nine by handheld terminal quality monitoring parameter.The temperature sensor interface subelement obtains water and supports water temperature detection parameter and environment temperature in operation, humidity detection parameter.Automatic control system interface subelement obtains the quality monitoring parameter of two operations from the automatic control system of concrete proportioning stirring and two operations of vapor cure.The browser interface subelement is used for obtaining the starting material quality inspection parameter of user's input, the test parameter of test specimen manufacture craft (the track plates numbering of numbering, purposes, test index, covering) by browser.
Making flow process below in conjunction with track plates illustrates slab manufacture quality monitoring pre-warning system package device principle of work of the present invention, and as shown in Figure 2, left side dotted line frame is the fragment-free track slab master operation.
template checks: quality inspection personnel directly uses hand-held terminal device scan templates RFID label, the RFID wireless radio interface subelement of data acquisition unit obtains the identity data of template, the routine inspection (incoming test that the artificial input interface subelement of the handheld terminal of data acquisition unit obtains the template of input, current check, make regular check on) data, wherein template incoming test data comprise the service sleeve position, the web joint position, the adjacent distance between center line of locating device two, the information such as other built-in fitting position, template current check data comprise template length, width, thickness, four limit warpages, four limit side sways, whole distortion, the pilot hole spacing, base plate flatness, template are made regular check on (per month once) data and are comprised length, width, the thin section of rail support groove size, flatness etc., the incoming test data of rail support groove comprise the rail support groove height, the jaw distance, support rail face and vice jaw surface angle, horizontal flatness, vertical flatness, the information such as plate rail position of center line, and by wireless network, identity data and routine inspection data are committed to Database Unit, whether Database Unit transfinites according to the routine inspection data that the standard design parameter automatic decision in database has the template of this identity, if transfinite, underproof data are sent to the early warning reporting unit, the early warning reporting unit is with note, the various ways such as Email and pop-up window sends step by step to the related personnel and reports to the police.
Template fine adjusting: the engineering staff uses hand-held terminal device to obtain the adjusted design data of the track plates of planned production, instruct accordingly the template fine adjusting operation, the artificial input interface subelement of the handheld terminal of data acquisition unit obtains the repetition measurement data after template fine adjusting, and be committed to Database Unit, Database Unit is according to recording these data of automatic decision and whether transfinite in database, if transfinite, underproof data are sent to the early warning reporting unit, the early warning reporting unit sends step by step to the related personnel with various ways such as note, Email and pop-up windows and reports to the police.If data do not transfinite, accurate adjustment complete after, by hand-held terminal device, template numbering and the track plates numbering of adjusting are write template RFID label.
Fabrication of reinforcing cage: quality inspection personnel generates steel reinforcement cage unique identification numbering (identity data) according to current date, steel reinforcement cage work team numbering, serial number, and by RFID wireless radio interface subelement, it is write the RFID label, and uploading to Database Unit by wireless network, quality inspection personnel is arranged on precalculated position on steel reinforcement cage with the RFID label.The artificial input interface subelement of the handheld terminal of data acquisition unit obtains the check data such as this reinforcement cage skeleton inspection, insulativity inspection, and be committed to Database Unit, Database Unit is according to recording these steel reinforcement cage data of automatic decision and whether transfinite in database, if transfinite, underproof data are sent to the early warning reporting unit, the early warning reporting unit sends step by step to the related personnel with various ways such as note, Email and pop-up windows and reports to the police.
Concreting: quality inspection personnel is by hand-held terminal device scan templates RFID label and steel reinforcement cage RFID label, the artificial input interface subelement of the handheld terminal of data acquisition unit obtains track plates numbering, steel reinforcement cage unique identification numbering and template numbering, track plates temperature and mixture temperature, builds the data such as front inspection data, concreting data, the slump, air content, and is committed to Database Unit.Whether Database Unit automatic decision data simultaneously transfinites, as transfinites, and underproof data is sent to the early warning reporting unit, and the early warning reporting unit sends step by step to the related personnel with various ways such as note, Email and pop-up windows and reports to the police.Simultaneously, quality inspection personnel writes with the track plates numbering RFID label that is arranged in surface of reinforcing cage by hand-held terminal device, is used for this track plates of unique identification.In case quality problems appear in track plates, can inquire by infosystem the information such as operation responsible official of steel reinforcement cage corresponding to this track plates, template and each operation.
Test specimen is made: need the various test specimens made in the track plates production run, such as demoulding test specimen, prestressed stretch-draw test specimen etc., the data such as the track plates numbering of the numbering of its test specimen, purposes, test index, covering all are committed to Database Unit by the browser interface subelement of data acquisition unit.The operating personnel inquires about the test specimen test index when be used for to instruct producing, and the RFID wireless radio interface subelement (scanning RFID label) by data acquisition unit obtains this track plates numbering.Then after submitting request by hand-held terminal device to Database Unit, whether the test index that Database Unit returns to the corresponding test specimen of this track plates is qualified, and then instruct the operations such as the demoulding, stretch-draw, if defective, underproof data are sent to the early warning reporting unit, the early warning reporting unit sends step by step to the related personnel with various ways such as note, Email and pop-up windows and reports to the police.
the demoulding, prestressed stretch-draw, sealing off and covering anchorage: quality inspection personnel is by hand-held terminal device scan track plate RFID label, the artificial input interface subelement of the handheld terminal of data acquisition unit obtains demolding of track slab work data (the test specimen intensity of input, environment temperature, the demoulding deadline, the demoulding, lifting checks data etc.), prestressed stretch-draw work data (rail plate tension data etc.), sealing off and covering anchorage work data (sealing off and covering anchorage data etc.) and operating personnel's information, and be committed to Database Unit, service end is stored and alarm decision, if transfinite, the number of non-compliances certificate is sent to the early warning reporting unit, the early warning reporting unit is with note, the various ways such as Email and pop-up window sends step by step to the related personnel and reports to the police.
Water is supported: the relevant personnel obtain the data of the track plates for the treatment of that water is supported by hand-held terminal device, instructing the operating personnel that the respective rail plate is hung in the pond carries out water and supports, the artificial input interface subelement of the handheld terminal of data acquisition unit obtains track plates data, the water of the artificial input of hand-held terminal device and supports pond numbering, placement location etc., and being committed to Database Unit, the water of the automatic track record plate of Database Unit is supported the start time.After entry, water is supported in process, and the temperature sensor interface subelement of data acquisition unit is according to the water temperature data of each piece track plates of temperature sensor automatic acquisition, and data are committed to Database Unit.If water temperature lower than/during higher than normal value, underproof data are sent to the early warning reporting unit, the early warning reporting unit sends step by step to the related personnel with various ways such as note, Email and pop-up windows and reports to the police.During salvaging, whether Database Unit calculates the water time of supporting of each piece track plates automatically satisfies, if it is inadequate that water is supported the time, can not salvage, the relevant personnel can inquire all by hand-held terminal device and complete the track plates numbering that water is supported, and and guide the operating personnel to salvage, after completing salvaging, submit this track plates to by hand-held terminal device, system upgrades the foster state of water of this track plates automatically.
Finished product detection: the inspection item that finished product detection relates to is more, and partial data belongs to the information that in production run, data acquisition unit has gathered, and can extract from Database Unit.A part of data need to submit to after Site Detection in addition, quality inspection personnel is by hand-held terminal device scan track plate RFID label, and input and submission finished product detection data, the artificial input interface subelement of the handheld terminal of data acquisition unit obtains the input data and is committed to Database Unit, whether the Database Unit automatic decision has the data of the standard of not meeting, if any, automatically the number of non-compliances certificate is sent to the early warning reporting unit.
concrete proportioning stirs: concrete proportioning stirs at present existing automatic control system and controls and record data, the automatic control system interface subelement of data acquisition unit automatically obtains from automatic control system and stirs the start time, the construction match ratio, the critical datas such as raw material weighing data, and be committed to Database Unit, whether Database Unit automatic decision data surpass prescribed limit, if any transfiniting, the number of non-compliances certificate is sent to the early warning reporting unit, the early warning reporting unit is with note, the various ways such as Email and pop-up window sends step by step to the related personnel and reports to the police.
vapor cure: vapor cure existing automatic control system is at present controlled and record data, the automatic control system interface subelement of data acquisition unit obtains the template numbering automatically from automatic control system, steam-cured state, acquisition time, vapor (steam) temperature, the critical datas such as core temperature, and be committed to Database Unit, Database Unit automatic decision time of repose, programming rate, cooling rate, vapor (steam) temperature, core temperature, whether the constant temperature duration transfinites, if any transfiniting, underproof data are sent to the early warning reporting unit, the early warning reporting unit is with note, the various ways such as Email and pop-up window sends step by step to the related personnel and reports to the police.
RFID reading and writing data (scanning label): obtain track plates identity data and relevant design data.
The serializing file: Database Unit can and check crucial monitoring data (main raw material(s), overall dimensions check the critical data that relates in card, three parts of documentary evidences that dispatch from the factory of production run quality) to extract and be encrypted as the serializing file with the production of track plates, downloads for authorized user.
Above embodiment only is used for explanation the present invention; and be not limitation of the present invention; the those of ordinary skill in relevant technologies field; without departing from the spirit and scope of the present invention; can also make a variety of changes and modification; therefore all technical schemes that are equal to also belong to category of the present invention, and scope of patent protection of the present invention should be defined by the claims.
Claims (5)
1. a slab manufacture quality monitoring pre-warning system package device, is characterized in that, comprising: Database Unit, data acquisition unit and early warning reporting unit, described Database Unit connect respectively described data acquisition unit and described early warning reporting unit, wherein,
Described data acquisition unit is used for the acquisition trajectory plate and produces each quality monitoring parameter of each technological process, and described quality monitoring parameter is sent to described Database Unit;
Described Database Unit is used for judging whether described quality monitoring parameter exceeds the threshold value of pre-stored standard design parameter at database, if exceed, described quality monitoring parameter is sent to described early warning reporting unit;
Described data acquisition unit comprises:
RFID wireless radio interface subelement is used for obtaining the identity information of template in template inspection, concrete casting building technology; Be used for generating unique steel reinforcement cage numbering and this numbering being write steel reinforcement cage RFID label in fabrication of reinforcing cage technique; Obtain each technique operating personnel's identity information on duty; Be used for the track plates numbering is write steel reinforcement cage RFID label in the concrete casting building technology, thereby this track plates of unique identification is set up this track plates numbering and template numbering, steel reinforcement cage numbering, operating personnel's one-to-one relationship;
The artificial input interface subelement of handheld terminal is used for obtaining template inspection, template fine adjusting, fabrication of reinforcing cage, concreting, the demoulding, prestressed stretch-draw, sealing off and covering anchorage, finished product detection, the large technique of finished goods inventory nine and inputs and be uploaded to the monitoring data of Database Unit by handheld terminal;
The temperature sensor interface subelement is supported operation water temperature detection parameter for environment temperature monitoring parameter and water in the workshop that obtains temperature sensor monitors;
Automatic control system interface subelement, be used for from concrete proportioning stirs and the automatic control system of two operations of vapor cure is obtained described two operations concrete mix, raw material weigh, environment temperature, humidity quality monitoring parameter;
The browser interface subelement is used for obtaining the starting material quality inspection parameter of user's input, the test parameter of test specimen manufacture craft by browser.
2. slab manufacture quality monitoring pre-warning system package device as claimed in claim 1, it is characterized in that, described Database Unit also is used for the production of each piece track plates and the crucial quality monitoring parameter that is up to the standards are encrypted as data file, download for authorized user, and will produce and design parameter in critical data write the RFID label of track plates, for downstream user provides Data support.
3. slab manufacture quality monitoring pre-warning system package device as claimed in claim 1, is characterized in that, described early warning reporting unit comprises:
The SMS alarm subelement, the quality monitoring parameter that is used for described early warning reporting unit is received sends to related responsibility personnel's mobile phone automatically in the mode of SMS.
4. slab manufacture quality monitoring pre-warning system package device as claimed in claim 1, is characterized in that, described early warning reporting unit comprises:
Email warning subelement, the quality monitoring parameter that is used for described early warning reporting unit is received sends to related responsibility personnel's E-mail address automatically in the mode of Email.
5. slab manufacture quality monitoring pre-warning system package device as claimed in claim 1, is characterized in that, described early warning reporting unit comprises:
Play window warning subelement, be used for quality monitoring parameter that described early warning reporting unit is received and automatically be presented at the user browser interface in the mode of paging window.
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| CN105427036B (en) * | 2015-11-11 | 2020-01-17 | 中交第三航务工程局有限公司厦门分公司 | Shield segment pouring process quality management method |
| CN106931885A (en) * | 2017-04-17 | 2017-07-07 | 铁道第三勘察设计院集团有限公司 | The quick, intelligent detecting system of track traffic basic component size and method |
| CN109299950B (en) * | 2017-07-25 | 2021-10-15 | 中国科学院沈阳自动化研究所 | Flexibly configurable quality inspection management method and system |
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| CN109543783A (en) * | 2018-10-29 | 2019-03-29 | 成都瑞威交通科技有限公司 | A kind of mark steel rail weld joint massaging device and application method |
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Address after: 100043, Mao Hua building, No. 17, Garden South Road, Beijing, Shijingshan District, China, 15 floors Patentee after: BEIJING MAGGROUP TECHNOLOGY CO., LTD. Patentee after: China Railway 23rd. Bureau Group Co., Ltd. Address before: 100043, Mao Hua building, No. 17, Garden South Road, Beijing, Shijingshan District, China, 15 floors Patentee before: Beijing Mag Science & Technology Development Co., Ltd. Patentee before: China Railway 23rd. Bureau Group Co., Ltd. |