CN109784693B - Three-dimensional dynamic production management system for prefabricated part field - Google Patents
Three-dimensional dynamic production management system for prefabricated part field Download PDFInfo
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Abstract
A three-dimensional dynamic production management system for prefabricated component field belongs to production management system field, its characterized in that: the system comprises an application server, a database server, a three-dimensional model display system and a self-service printing system; the application server comprises a WEB system and an APP system; the WEB system comprises a prefabricated part field profile module, a login account setting module, a BIM model management module, a project standard section management module, a part data management module, an erection plan management module, a manufacturing pedestal state management module, a storage position management module, a delivery intelligent management module, a prefabricated part query module, a steel bar checking module, a material consumption statistics module and the like; the WEB system, the APP system, the three-dimensional model display system and the self-service printing system are all connected with the database server. Through component data management module, reinforcing bar inventory module, material consumption statistics module, through the application of above-mentioned module, make things convenient for prefabricated component field manager to master the circumstances that concrete and reinforcing bar consumed fast.
Description
Technical Field
The invention belongs to the field of production management systems, and particularly relates to a three-dimensional dynamic production management system for a prefabricated part field.
Background
In highway and high-speed railway engineering, bridge construction and high-speed railway CRTSIII type ballastless track slab laying are indispensable, particularly, an assembled precast beam structure is widely adopted in modern bridge construction, and the assembled member construction has the advantages of less labor consumption, acceleration of construction process, wood saving and the like. The beam field for producing the highway precast beam and the slab field of the high-speed railway CRTSIII type ballastless track slab are collectively called a precast member field, and at present, the management of most of large precast member fields with production scale of more than thousand sheets still depends on manpower, and the defects and loopholes of production management are increasingly obvious, and the concrete steps are as follows:
1. production and erection construction plans of the prefabricated parts are disjointed. The construction site for erecting the prefabricated components often cannot be erected according to the design drawings due to the reasons of template turnover, geological conditions and the like, but the prefabricated components are produced and manufactured according to the design drawings in sequence, so that the erection and production sequences of the prefabricated components are inconsistent.
2. The prefabricated part lifting efficiency is low. The fact that the prefabricated elements are erected and produced in an inconsistent sequence leads to the fact that when workers lift the elements, it is often found that the elements to be lifted are pressed under other elements. Usually, each prefabricated part weighs tens of tons, and needs to be slowly dumped by hoisting equipment such as a gantry crane, which not only takes time, but also increases a large amount of secondary carrying cost and seriously affects the construction progress of the prefabricated part erection.
3. The prefabricated components are randomly stored in the field in a reverse mode, and the query position is not easy. As described above, the prefabricated parts are often reworked, and during the reworking, the pressed lower layer parts are transported out of the parts field, and the upper layer parts are moved to other idle positions, but the moved positions of the upper layer parts are random, and the storage order of the prefabricated parts becomes disordered over time. In order to grasp the storage position of the prefabricated part, the prefabricated part is convenient to carry and search, and a technician has to update the storage diagram of the prefabricated part every day, but the working mode is not only labor-saving, but also easy to make mistakes.
4. The material consumption calculation is low in automation degree. The materials required by the production of the prefabricated component field mainly refer to concrete and steel bars, but the engineering quantity of the materials is required to be summarized and analyzed after being manually inquired one by one from a design drawing, and the working mode is time-consuming and labor-consuming.
Disclosure of Invention
The present invention is directed to solving the above-described problems and providing a three-dimensional dynamic production management system for a prefabricated component field.
The invention relates to a three-dimensional dynamic production management system for a prefabricated part field, which comprises an application server, a database server, a three-dimensional model display system and a self-service printing system, wherein the application server is used for displaying a three-dimensional model; the application server comprises a WEB system and an APP system; the WEB system comprises a prefabricated part field profile module, a login account setting module, a BIM model management module, a project standard section management module, a part data management module, an erection plan management module, a production management module, a manufacturing pedestal state management module, a storage position management module, a shipping intelligent management module, a prefabricated part query module, a quality inspection management module, a steel bar checking module and a material consumption statistics module; the APP system comprises an APP end prefabricated part erection planning module, an APP end auditing prefabricated part erection planning module, an APP end production management module, an APP end prefabricated part state maintenance module and an APP end prefabricated part information query module; the three-dimensional model display system comprises a BIM modeling module and a three-dimensional model display plug-in; the self-service printing system comprises a prefabricated part production task printing module and a printer; the WEB system, the APP system, the three-dimensional model display system and the self-service printing system are all connected with the database server.
The invention relates to a three-dimensional dynamic production management system for a prefabricated part field, wherein a prefabricated part field profile module is provided with a prefabricated field name, a construction unit, a supervision unit and a data input window of production capacity, and the production capacity refers to the number of prefabricated parts produced by the prefabricated part field every day; the login account setting module is provided with a role management window and a user account management data input window, wherein the role management window is used for setting roles of users by an administrator, and the user account management window is used for distributing login accounts and passwords for users with each role; the BIM model management module is provided with a BIM model for leading in a prefabricated part field and a window for leading in a prefabricated part field effect diagram, wherein the window for leading in the prefabricated part field effect diagram can lead in a picture format file, and the window for leading in the prefabricated part field BIM model can lead in a BIM model file; the project scale management module is used for adding and modifying project scale names, wherein the project scale refers to a project scale of the prefabricated part field service; the component data management module is provided with a component number, a length, a volume, a concrete protection layer thickness, a theoretical concrete quantity, an actual poured concrete quantity, a design steel bar quantity data input window and a data import window.
The APP end prefabricated part erection planning module is provided with an erection planning window and a erection modification planning window, and is used for a prefabricated part erection construction site manager to make a weekly prefabricated part erection plan; and the APP end examines the prefabricated part erection planning module, thereby facilitating the administrator of the prefabricated part field to examine, modify the erection plan and generate a production task list.
The invention relates to a three-dimensional dynamic production management system for a prefabricated part field, wherein an erection plan management module is used for adding, modifying and deleting an erection plan of a prefabricated part by a prefabricated part field manager; the setting up plan data is derived from an APP end setting up prefabricated part setting up plan module and an APP end checking prefabricated part setting up plan module of an APP system, and the setting up plan management module is used for facilitating a prefabricated part field manager to modify the setting up plan according to the actual condition of the prefabricated part field; the production management module is provided with an adding window, a modifying window, a deleting window and a passing window, so that an administrator can conveniently modify and audit a production plan according to the actual condition of a prefabricated part field; the production management module automatically generates a daily production task list according to the checked erection plan, the idle conditions of the prefabricated part manufacturing pedestal and the storage position and the production capacity of the prefabricated part field; the manufacturing pedestal state management module is provided with a manufacturing completion window for an administrator to maintain the prefabricated part manufacturing pedestal state; the prefabricated part manufacturing pedestal state comprises two states of pedestal use and pedestal idle; the storage position management module is provided with a WEB end departure window for an administrator to maintain the storage position state of the prefabricated part; the storage position state comprises two states of storage position use and storage position idle; the WEB terminal departure window is used for changing the original storage position state of the prefabricated part lifted out of the field into the storage position idle state. The intelligent management module for the transportation is provided with a window for generating a transportation schedule and a state modification window, wherein the window for generating the transportation schedule can generate the transportation schedule by inputting numbers of prefabricated parts to be transported, and the state modification window can change the original storage position state of the prefabricated parts transported in a field into the storage position idle state, and the storage position state of the prefabricated parts placed after the transportation is changed into the storage position in use.
The invention relates to a three-dimensional dynamic production management system for a prefabricated part field, wherein a prefabricated part query module is provided with a search window and a positioning window, the search window is used for an administrator to input part numbers to query the storage positions of the prefabricated parts, the positioning window is used for the administrator to position the parts in a three-dimensional model display system, and the positioned parts can change color in the three-dimensional model display system; the quality inspection management module is provided with a member number, an actual length and rebound intensity data input window; the quality inspection management module is provided with a printing window, so that a prefabricated part field manager can conveniently print quality inspection data; the steel bar inventory module is used for adding the total consumption amount of the steel bars in the prefabricated part field per month; the material consumption statistics module is provided with a concrete consumption situation statistics table and a steel bar consumption situation statistics table.
According to the three-dimensional dynamic production management system for the prefabricated part field, the APP end production management module is provided with a checking and checking production task window and a modification production task window, the checking and checking production task window is used for checking and checking production tasks which pass through the prefabricated part field manager and meet requirements, and the modification production task window is used for modifying production tasks according to actual conditions of the prefabricated part field by the prefabricated part field manager. The APP end prefabricated part state maintenance module is provided with a prefabricated part manufacturing pedestal state window and a prefabricated part storage position state window; the prefabricated part manufacturing pedestal state window is used for an administrator to maintain the state of the prefabricated part manufacturing pedestal, and the prefabricated part manufacturing pedestal state comprises two states of pedestal use and pedestal idle; the prefabricated part storage position state window is provided with an APP end departure window and a mobile window, and is used for a prefabricated part field manager to maintain the prefabricated part storage position state; the storage position state comprises two states of storage position use and storage position idle; the APP end departure window is used for changing the original storage position state of the prefabricated part lifted out of the field into the storage position idle state. The movable window is used for manually adjusting the storage position of the prefabricated part according to the shipping schedule and the actual shipping construction condition by a prefabricated part field manager; the original storage position state of the prefabricated part to be dumped in the field is changed into idle state, and the storage position state after the prefabricated part is dumped is changed into storage position in use; the APP end query prefabricated part information module is arranged on the smart phone and is provided with a query geometric dimension and a query state information window; the state information comprises the state information such as component numbers, manufacturing pedestals, storage positions and the like; the geometric dimensions include component number, length, volume, and concrete protective layer thickness data.
According to the three-dimensional dynamic production management system for the prefabricated part field, the concrete consumption condition statistical table is calculated by the ratio of the total concrete pouring amount of the prefabricated part field per week to the total theoretical concrete amount of the prefabricated part poured per week; the steel bar consumption statistical table is calculated by the ratio of the total steel bar consumption of the prefabricated part field per month to the total designed steel bar amount of the prefabricated part of which the steel bar binding is completed per month.
The three-dimensional dynamic production management system for the prefabricated component field comprises a BIM modeling module, a three-dimensional model display plug-in, a display module and a display module, wherein the BIM modeling module is used for generating a display model; the three-dimensional model display plug-in is used for downloading a prefabricated component field BIM model in a BIM model management module in the WEB system to the BIM modeling module; the three-dimensional model display plug-in is used for receiving the state information of prefabricated parts of a manufacturing pedestal state management module, a storage position management module, a shipping intelligent management module and an APP end prefabricated part state maintenance module of an APP system in real time and transmitting the state information to the BIM modeling module; the three-dimensional model display plug-in displays and hides the prefabricated part BIM in the prefabricated part field BIM opened in the BIM modeling module in real time according to the status information of the prefabricated part; the BIM model displayed refers to a prefabricated part BIM model above the manufacturing pedestal model in a use state or a prefabricated part BIM model at a storage position in the use state; the hidden BIM model refers to a prefabricated part BIM model on a manufacturing pedestal model in an idle state or a prefabricated part BIM model in a storage position in the idle state.
According to the three-dimensional dynamic production management system for the prefabricated part field, the prefabricated part production task printing module performs data interaction with the WEB system through the wireless internet; the prefabricated part production task printing module can generate a production task list which is checked by a prefabricated part field manager in a WEB system; the production task list may be printed by a printer.
Compared with the prior art, the three-dimensional dynamic production management system for the prefabricated part field has the beneficial effects that:
1. realizing informatization acquisition of prefabricated part erection planning data;
the APP system designs an APP end prefabricated part erection planning module and an APP end auditing prefabricated part erection planning module; by using the modules, the prefabricated part erection site manager transmits the prefabricated part erection planning data to the database server to form a database related to the erection planning, and the production management module of the WEB system calls the data to arrange production tasks, so that the consistency of the prefabricated part erection and production sequence is realized, and the problem of low prefabricated part lifting efficiency is fundamentally solved.
2. The intelligent arrangement of the in-situ transportation of the prefabricated parts is realized;
according to the invention, through setting the intelligent management module for the transportation, a prefabricated part field manager can log in a WEB system, and the module is used for inputting the numbers of prefabricated parts to be transported to generate a transportation schedule. The arrangement of post-shipment storage positions in the shipping schedule allows for component shipping construction, so that the problem of difficult shipping caused by in-site shipping is solved.
3. The problem that the space position of the prefabricated part is difficult to inquire is solved;
according to the invention, by arranging the prefabricated part query module of the WEB system, the APP end query prefabricated part information module of the APP system and the three-dimensional model display system, the position of the prefabricated part can be positioned in the three-dimensional model display system only by inputting the number of the prefabricated part, and the positioned part can change color in the three-dimensional model display system so as to be convenient to view.
4. Automatic calculation of material consumption is realized;
according to the invention, through the component data management module, the steel bar inventory module and the material consumption statistics module, the prefabricated component field manager can conveniently and rapidly grasp the consumption condition of the concrete and the steel bars through the application of the modules.
Drawings
FIG. 1 is a block diagram of a three-dimensional dynamic production management system for a field of prefabricated components according to the present invention.
Detailed Description
The three-dimensional dynamic production management system for a prefabricated part field according to the present invention will be described in detail with reference to the accompanying drawings and examples.
The three-dimensional dynamic production management system for the prefabricated part field is applied to production management of a highway prefabricated beam field or a high-speed railway CRTSIII ballastless track slab field, and comprises an application server, a database server, a three-dimensional model display system and a self-service printing system as shown in fig. 1; the application server comprises a WEB system and an APP system; the WEB system is a client management system, and the APP system is a mobile management system; the WEB system comprises a prefabricated part field profile module, a login account setting module, a BIM model management module, a project standard section management module, a part data management module, an erection plan management module, a production management module, a manufacturing pedestal state management module, a storage position management module, a shipping intelligent management module, a prefabricated part query module, a quality inspection management module, a steel bar checking module and a material consumption statistics module; the APP system comprises an APP end prefabricated part erection planning module, an APP end auditing prefabricated part erection planning module, an APP end production management module, an APP end prefabricated part state maintenance module and an APP end prefabricated part information query module; the three-dimensional model display system comprises a BIM modeling module and a three-dimensional model display plug-in; the self-service printing system comprises a prefabricated part production task printing module and a printer; the WEB system, the APP system, the three-dimensional model display system and the self-service printing system are all connected with the database server.
The specific working process of the three-dimensional dynamic production management system for the prefabricated part field is as follows: the prefabricated part field profile module is provided with a data input window of a prefabricated part name, a construction unit, a supervision unit and production capacity, wherein the production capacity refers to the maximum number of prefabricated parts produced by the prefabricated part field every day; the login account setting module is provided with a role management window and a user management data input window, wherein the role management window is used for setting roles of users by an administrator, and the user management window is used for distributing login accounts and passwords for users with each role; the BIM model management module is provided with a BIM for leading in a prefabricated part field and a window for leading in a prefabricated part field effect diagram; the picture files with conventional formats such as jpg and the like can be imported into the prefabricated part field effect picture window; BIM model files generated by main stream BIM software such as Revit, bentley, tekla can be imported into a BIM model window of a prefabricated part field; the project scale management module can add and modify project scale names, wherein the project scale refers to a project scale of the prefabricated part field service; the component data management module is provided with a component number, a length, a volume, a concrete protection layer thickness, a theoretical concrete quantity, an actual poured concrete quantity and a design steel bar quantity data input window, and an Excel format file can be imported into the data input window for batch input of component data.
The erection plan management module is used for adding, modifying and deleting the erection plan of the prefabricated component; the setting up plan data is derived from an APP end setting up prefabricated part setting up plan module and an APP end checking prefabricated part setting up plan module of an APP system, and the setting up plan management module is used for facilitating a prefabricated part field manager to modify the setting up plan according to the actual condition of the prefabricated part field; the production management module is provided with an adding window, a modifying window, a deleting window and a passing window, so that an administrator can conveniently modify and audit a production plan according to the actual condition of a prefabricated part field; the production management module automatically generates a daily production task list according to the checked erection plan, the production capacity of the prefabricated part field, the production pedestal and the storage position in an idle state and other data; the production task list comprises a date, a prefabricated part number, a manufacturing sequence number, a manufacturing pedestal number and storage position data; the manufacturing sequence of the prefabricated parts is opposite to the erection plan; the manufacturing pedestal numbers are distributed according to the idle condition of the manufacturing pedestal; the storage position is formulated according to the erection plan and the idle position so as to ensure that no shipping phenomenon occurs; the manufacturing pedestal state management module is provided with a manufacturing completion window for an administrator to maintain the prefabricated part manufacturing pedestal state; the prefabricated part manufacturing pedestal state comprises two states of pedestal use and pedestal idle; the storage position management module is provided with a WEB end departure window for an administrator to maintain the storage position state of the prefabricated part; the storage position state comprises two states of storage position use and storage position idle; the WEB terminal departure window is used for changing the original storage position state of the prefabricated part lifted out of the field into the storage position idle state. The intelligent management module for the transportation is provided with a window for generating a transportation schedule and a state modification window, the window for generating the transportation schedule can generate the transportation schedule by inputting numbers of prefabricated parts to be transported, the state modification window can change the original storage position state of the prefabricated parts transported in the field into the storage position idle state, and the storage position state of the prefabricated parts placed after transportation is changed into the storage position in use.
The prefabricated part inquiring module is provided with a searching window and a positioning window, the searching window is used for an administrator to input part numbers to inquire the storage positions of the parts, the positioning window is used for the administrator to position the parts in the three-dimensional model display system, and the positioned parts can change color in the three-dimensional model display system so as to be convenient to view. The quality inspection management module is provided with a member number, an actual length and a rebound intensity data input window, so that an administrator can conveniently input quality inspection data; the quality inspection management module is provided with a printing window of a prefabricated part finished product inspection table and other tables, so that an administrator can conveniently print quality inspection data; the steel bar inventory module can add the total consumption amount of steel bars in the prefabricated part field per month; the material consumption statistics module is provided with a concrete consumption situation statistics table and a steel bar consumption situation statistics table. The concrete consumption condition statistical table is calculated by the ratio of the total concrete pouring amount of the prefabricated part field per week to the total theoretical concrete amount of the prefabricated part which is poured per week; the steel bar consumption statistical table is calculated by the ratio of the total steel bar consumption of the prefabricated part field per month to the total designed steel bar amount of the prefabricated part of which the steel bar binding is completed per month.
The APP system for the three-dimensional dynamic production management system of the prefabricated part field is arranged on a smart phone, and an APP end prefabricated part erection planning module is provided with an erection planning window and a modification erection planning window for a prefabricated part erection construction site manager to make a weekly prefabricated part erection plan; the APP end examines the prefabricated part erection planning module, which is convenient for a prefabricated part field manager to examine and modify the erection plan and generate a production task list according to the actual condition of the prefabricated part field.
The APP end production management module is provided with a checking and examining production task window and a production modification task window, the checking and examining production task window is used for checking and examining production tasks meeting requirements by an administrator, and the production modification task window is used for modifying production tasks according to actual conditions of a prefabricated part field by the administrator.
The APP end prefabricated part state maintenance module is provided with a prefabricated part manufacturing pedestal state window and a prefabricated part storage position state window; the prefabricated part manufacturing pedestal state window is used for an administrator to maintain the state of the prefabricated part manufacturing pedestal, and the prefabricated part manufacturing pedestal state comprises two states of pedestal use and pedestal idle; the prefabricated part storage position state window is provided with an APP end departure window and a mobile window, and is used for a prefabricated part field manager to maintain the prefabricated part storage position state; the storage position state comprises two states of storage position use and storage position idle; the APP end departure window is used for changing the original storage position state of the prefabricated part lifted out of the field into the storage position idle state. The movable window is used for manually adjusting the storage position of the prefabricated part according to the shipping schedule and the actual shipping construction condition by a prefabricated part field manager; the original storage position state of the prefabricated part to be dumped in the field is changed into the storage position idle state, and the storage position state after the prefabricated part is dumped is changed into the storage position in use; the APP end query prefabricated part information module is arranged on the smart phone and is provided with a query geometric dimension and a query state information window; the geometric dimensions comprise component numbers, lengths, volumes and concrete protective layer thickness data; the status information includes status information such as a component number, a production pedestal, a storage position, and the like.
In this embodiment, the three-dimensional model display plug-in is configured to receive, in real time, status information of prefabricated components of a manufacturing stand status management module, a storage location management module, a shipping intelligent management module, and an APP end prefabricated component status maintenance module of an APP system of the WEB system, download a BIM model uploaded to the WEB system through the BIM model management module to the BIM modeling module, and enable a prefabricated component field BIM model in the BIM modeling module to perform real-time linkage reaction according to the status information of the prefabricated components received in real time. The prefabricated part production task printing module performs data interaction with the WEB system through the wireless internet, can generate a production task list checked by an administrator in the WEB system and prints through a printer, and is convenient to carry, store and view.
Example two
On the basis of the first embodiment, the operation process of the three-dimensional dynamic production management system for the prefabricated component field is as follows:
(1) Collecting data: before applying the invention, the following data are prepared: a floor plan of a field of prefabricated elements and a universal atlas of prefabricated elements. And (3) finishing a component data Excel table from the prefabricated component universal drawing set, wherein the component data Excel table comprises data such as component numbers, lengths, volumes, concrete protection layer thicknesses, theoretical concrete amounts, design steel bar amounts and the like.
(2) Pedestal number: after the data collection, the pedestals of the built prefabricated part field are numbered, and red paint can be coated on the surface of the pedestals for long-term numbering.
(3) Building a BIM model of the prefabricated component field: a prefabricated part yard manager can use Revit, bentley, tekla and other mainstream BIM software to establish BIM model files according to the floor plan of the prefabricated part yard.
(4) And (5) initial setting and data entry of the WEB system. The prefabricated part field manager needs to set the following four aspects for the WEB system: recording data such as a prefabricated field name, a construction unit, a supervision unit, production capacity and the like in a prefabricated part field profile module; setting a user role, a user account corresponding to the user role and a password in a login account setting module; leading in a prefabricated part field BIM model and a prefabricated part field effect diagram in a BIM model management module; and adding and modifying the project segment names in the project segment management module.
(5) And (5) recording and auditing the erection plan of the prefabricated component. The method comprises the steps that a prefabricated part erection site manager holds a smart phone provided with an APP system, an APP end in the APP system is operated to make a prefabricated part erection planning module to input an actual erection plan, the erection plan is transmitted to a database server through a wireless network, erection planning data in the database server are called by an erection planning management module of a WEB system and an APP end checking prefabricated part erection planning module of the APP system, the prefabricated part site manager selects any one of the two modules to be used, and a final erection planning table is modified and checked.
(6) And (5) generating and printing a production task table. A prefabricated part field manager uses an APP end production management module and a production management module in a WEB system to check, modify and audit to form a final production task list; the production task list of the modules is intelligently arranged according to the final erection schedule data generated by the erection schedule management module of the WEB system and the APP end audit prefabricated part erection schedule module of the APP system, the production capacity of the prefabricated part field and other data. The production task list generated by the system is finally formed through checking, modifying and auditing by an administrator, the production task list data is transmitted to a database server, and the data is called by a prefabricated part production task printing module of the self-service printing system. Accordingly, a production manager of the prefabricated part yard can open the prefabricated part production task printing module to print the daily production task list through the printer for guiding the production and production of prefabricated parts.
(7) And (5) managing the state of the prefabricated part manufacturing pedestal. A prefabricated part field production manager arranges workers to manufacture and produce the prefabricated parts on the same day according to a printed production task list, the prefabricated part field manager holds a smart phone provided with an APP system on a prefabricated part manufacturing site, a prefabricated part manufacturing pedestal state window of a prefabricated part state maintenance module in the APP system is operated, and the state of a manufacturing pedestal for completing the prefabricated part manufacturing task is changed from the pedestal in use to the pedestal idle; the manager of the prefabricated part field can log in the WEB system through a computer input account number and a password in an office of the prefabricated part field, operate a manufacturing completion window of the manufacturing pedestal state management module, and modify the state of the manufacturing pedestal for completing the manufacturing task of the prefabricated part from the pedestal in use to the pedestal idle.
(8) And (5) storing and managing the prefabricated parts. A prefabricated part field manager holds a smart phone provided with an APP system, and operates a prefabricated part storage position state window of an APP end prefabricated part state maintenance module in the APP system to modify the state of the original storage position of the prefabricated part moving out of the part field into a storage position idle state; the manager can log in the WEB system through the account number and the password input by the computer in the office of the prefabricated part yard, and operate the WEB terminal departure window of the storage position management module to change the original storage position state of the prefabricated part lifted out of the yard into the storage position idle state.
(9) And (5) intelligent management of the transportation of the prefabricated parts. According to the actual storage condition of the prefabricated part field, the prefabricated parts in the storage area which is to be fully stored need to be transferred to the storage area with the storage space. The prefabricated part field manager can log in the WEB system through a computer input account number and a password in the prefabricated part field office, input the prefabricated part number to be dumped into a generating and transporting plan window of the intelligent management module for dumping, generate a transporting plan table and command workers to carry out dumping construction. After the transfer is finished, the prefabricated part field manager can operate a state modification window of the transfer intelligent management module to change the original storage position state of the prefabricated part transferred in the field into a storage position idle state, and the storage position state after the transfer is changed into a storage position in use.
(10) And inquiring the spatial position of the prefabricated part. When a prefabricated part field manager carries out the prefabricated part lifting operation, the space position of the prefabricated part needs to be inquired. An APP end in an APP system is operated by a prefabricated part field manager through a smart phone provided with the APP system, and the number of the prefabricated part information module is input to inquire the storage position of the prefabricated part information module; the prefabricated part field manager can log in the WEB system through a computer input account number and a password in the prefabricated part field office, input the prefabricated part number to the prefabricated part query module, query the storage position of the prefabricated part through the search window, click the positioning window to be used for positioning the position of the prefabricated part in the three-dimensional model display system, the positioned part can change color in the three-dimensional model display system, and the manager can easily check the position.
(11) And managing materials, quality and engineering materials. A prefabricated part field manager inputs the actual consumption total amount of the prefabricated part field steel bars in each month to a steel bar inventory module of the WEB system, inputs the actual pouring concrete amount of the prefabricated part to a part data management module of the WEB system, and then checks the material consumption condition of the prefabricated part field in a material consumption statistics module; and inputting quality inspection actual measurement data of the finished products of the prefabricated parts to a quality inspection management module of the WEB system by a tester of the prefabricated part field, and printing engineering data in the aspect of quality inspection through the module.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and any simple modification, variation and equivalent structural transformation made according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (9)
1. A three-dimensional dynamic production management system for a field of prefabricated components, characterized by: the system comprises an application server, a database server, a three-dimensional model display system and a self-service printing system; the application server comprises a WEB system and an APP system; the WEB system comprises a prefabricated part field profile module, a login account setting module, a BIM model management module, a project standard section management module, a part data management module, an erection plan management module, a production management module, a manufacturing pedestal state management module, a storage position management module, a shipping intelligent management module, a prefabricated part query module, a quality inspection management module, a steel bar checking module and a material consumption statistics module; the APP system comprises an APP end prefabricated part erection planning module, an APP end auditing prefabricated part erection planning module, an APP end production management module, an APP end prefabricated part state maintenance module and an APP end prefabricated part information query module; the three-dimensional model display system comprises a BIM modeling module and a three-dimensional model display plug-in; the self-service printing system comprises a prefabricated part production task printing module and a printer; the WEB system, the APP system, the three-dimensional model display system and the self-service printing system are all connected with the database server;
the BIM model management module is provided with a BIM for leading in a prefabricated part field and a window for leading in a prefabricated part field effect diagram;
the erection plan management module is used for adding, modifying and deleting the erection plan of the prefabricated part by a prefabricated part field manager; the production management module is provided with an adding window, a modifying window, a deleting window and a passing window; the production management module automatically generates a daily production task list according to the checked erection plan, the idle conditions of the prefabricated part manufacturing pedestal and the storage position and the production capacity of the prefabricated part field;
the storage position management module is provided with a WEB end departure window for an administrator to maintain the storage position state of the prefabricated part; the storage position state comprises two states of storage position use and storage position idle; the WEB end departure window is used for changing the original storage position state of the prefabricated part lifted out of the field into the storage position idle state; the intelligent management module for the transportation is provided with a window for generating a transportation schedule and a state modification window, wherein the window for generating the transportation schedule can generate the transportation schedule by inputting the numbers of the prefabricated parts to be transported, and the window for modifying the state can change the original storage position state of the prefabricated parts transported in the field into the storage position idle state, and the storage position state of the prefabricated parts placed after the transportation is changed into the storage position in use;
the prefabricated part query module is provided with a search window and a positioning window, and is used for quickly searching the position of the prefabricated part, the search window is used for an administrator to input a part number to query the storage position of the part, and the positioning window is used for the administrator to position the position of the part in the three-dimensional model display system; the positioned member changes color in the three-dimensional model display system;
the three-dimensional model display plug-in is installed on the BIM modeling module; the three-dimensional model display plug-in is used for downloading a prefabricated component field BIM model in a BIM model management module in the WEB system to the BIM modeling module; the three-dimensional model display plug-in is used for receiving the state information of prefabricated parts of a manufacturing pedestal state management module, a storage position management module, a shipping intelligent management module and an APP end prefabricated part state maintenance module of an APP system in real time and transmitting the state information to the BIM modeling module; the three-dimensional model display plug-in displays and hides the prefabricated part BIM in the prefabricated part field BIM opened in the BIM modeling module in real time according to the status information of the prefabricated part; the BIM model displayed refers to a prefabricated part BIM model above the manufacturing pedestal model in a use state or a prefabricated part BIM model at a storage position in the use state; the hidden BIM model refers to a prefabricated part BIM model on a manufacturing pedestal model in an idle state or a prefabricated part BIM model in a storage position in the idle state.
2. The three-dimensional dynamic production management system for a field of prefabricated components according to claim 1, characterized in that: the prefabricated part field profile module is provided with a data input window of a prefabricated field name, a construction unit, a supervision unit and production capacity, wherein the production capacity refers to the number of prefabricated parts produced by the prefabricated part field every day; the login account setting module is provided with a role management window and a user management data input window, wherein the role management window is used for setting roles of users by an administrator, and the user management window is used for distributing login accounts and passwords for users with each role; the project scale management module is used for adding and modifying project scale names, wherein the project scale refers to a project scale of the prefabricated part field service; the component data management module is provided with a component number, a length, a volume, a concrete protection layer thickness, a theoretical concrete quantity, an actual poured concrete quantity, a design steel bar quantity data input window and a data import window.
3. The three-dimensional dynamic production management system for a field of prefabricated components according to claim 2, characterized in that: the APP end prefabricated part erection planning module is provided with an erection planning window and a modification erection planning window, and is used for a prefabricated part erection construction site manager to plan the prefabricated part erection every week; and the APP end auditing prefabricated part erection planning module is used for modifying the erection plan by a prefabricated part field manager and generating a production task list.
4. A three-dimensional dynamic production management system for a field of prefabricated components according to claim 3, characterized in that: the manufacturing pedestal state management module is provided with a manufacturing completion window for an administrator to maintain the prefabricated part manufacturing pedestal state; the prefabricated part manufacturing pedestal state comprises two states of pedestal use and pedestal idle.
5. The three-dimensional dynamic production management system for a field of prefabricated components of claim 4, wherein: the quality inspection management module is provided with a member number, an actual length and rebound intensity data input window; the quality inspection management module is provided with a printing window; the steel bar inventory module is used for adding the total consumption amount of the steel bars in the prefabricated part field per month; the material consumption statistics module is provided with a concrete consumption situation statistics table and a steel bar consumption situation statistics table.
6. The three-dimensional dynamic production management system for a field of prefabricated components of claim 5, wherein:
the APP end production management module is provided with a checking and examining production task window and a modification production task window, wherein the checking and examining production task window is used for a prefabricated part field manager to check and examine production tasks which pass through meeting requirements, and the modification production task window is used for the prefabricated part field manager to modify production tasks according to actual conditions of the prefabricated part field; the APP end prefabricated part state maintenance module is provided with a prefabricated part manufacturing pedestal state window and a prefabricated part storage position state window; the prefabricated part manufacturing pedestal state window is used for an administrator to maintain the state of the prefabricated part manufacturing pedestal; the prefabricated part storage position state window is provided with an APP end departure window and a mobile window, and is used for a prefabricated part field manager to maintain the prefabricated part storage position state; the storage position state comprises two states of storage position use and storage position idle; the APP end departure window is used for changing the original storage position state of the prefabricated part lifted out of the field into the storage position idle state; the movable window is used for manually adjusting the storage position of the prefabricated part according to the shipping schedule and the actual shipping construction condition by a prefabricated part field manager; the original storage position state of the prefabricated part to be dumped in the field is changed into the storage position idle state, and the storage position state after the prefabricated part is dumped is changed into the storage position in use; the APP end query prefabricated part information module is arranged on the smart phone and is provided with a query geometric dimension and a query state information window; the status information includes the component number, the manufacturing pedestal, and the status information of the storage position.
7. The three-dimensional dynamic production management system for a field of prefabricated components of claim 6, wherein: the geometric dimensions include component number, length, volume, and concrete protective layer thickness data.
8. The three-dimensional dynamic production management system for a field of prefabricated components of claim 7, wherein: the concrete consumption condition statistical table is calculated by the ratio of the total concrete pouring amount of the prefabricated part field per week to the total theoretical concrete amount of the prefabricated part which is poured per week; the steel bar consumption statistical table is calculated by the ratio of the total steel bar consumption of the prefabricated part field per month to the total designed steel bar amount of the prefabricated part of which the steel bar binding is completed per month.
9. The three-dimensional dynamic production management system for a field of prefabricated components of claim 8, wherein: the prefabricated part production task printing module performs data interaction with a WEB system through a wireless internet; the prefabricated part production task printing module can generate a production task list which is checked by a prefabricated part field manager in a WEB system; the production task list may be printed by a printer.
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