CN102117444A - System for comprehensive arrangement and execution management of production equipment maintenance plan - Google Patents
System for comprehensive arrangement and execution management of production equipment maintenance plan Download PDFInfo
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Abstract
The invention provides a system for comprehensive arrangement and execution management of a production equipment maintenance plan in the process industry. The system can be used for solving the technical problems of the conventional maintenance plan management mode, such as high complexity, low work efficiency and poor information management. The system provided by the invention is characterized by comprising a network platform consisting of a computer, a server computer and a database application computer, wherein the network platform ensures that an annual maintenance plan management module, a monthly maintenance plan management module and a maintenance management module are mutually connected.
Description
Technical field
The present invention relates to the overhaul management field of process industry production equipment, specifically be used for a kind of Equipment Maintenance overall arrangement and execution management system of process industry.
Background technology
Process industry is a foundation leg industry very important in the national economic development, is characterized in that product is many to be produced with large batch of form to handle continuously or intermittently streams, energy stream.In process industry is produced, overhaul of the equipments is an important job, enterprise is by regular or irregular overhaul of the equipments, abatement apparatus hidden danger, prevent industrial accident, thereby guarantee on time finishing of the safety in production and the production schedule, reasonably turnaround plan is improving in equipment operation reliability and the prevention industrial accident and can play a positive role, and therefore formulates rational turnaround plan, carefully arranges and manage basis and the guarantee that turnaround plan is whole service work success validly.
Because the process industry production equipment is various, complex structure, the systems engineering that overhaul of the equipments is again a limit duration in addition, need are multi-specialized, the multiplex (MUX) plants cooperation, the overall arrangement of turnaround plan just becomes the routine work of a complexity.
Traditionally, the turnaround plan problem adopts manual establishment management mode, and the turnaround plan of manual establishment is transmitted successively by the supreme primary department of next stage department.Specifically, when the establishment turnaround plan, rely on original manual method or Microsoft Excel, form a large amount of paper lists earlier, and then through the manual contribution of manual delivery, finish report and submit, examination and approval work, all departments or workshop adopt list form separately usually and report and submit form; After overhauling project is implemented to finish, again by the result of certain functional department with the form record overhauling project enforcement of paper list.
Along with the networking and the Informatization Development of process industry operation flow, traditional turnaround plan management mode has shown following problem:
The one, adopt manual establishment paper list, intensity of workers is very big, work efficiency is difficult to guarantee, and along with the development of production system, number of devices is more and more, manual establishment turnaround plan just becomes more and more loaded down with trivial details, has not only improved the complexity of this work, nor the rate that can lead to errors rises with avoiding.
The 2nd, by manually transmitting process information step by step, promptly from being organized into audit again to the approval turnaround plan, this traditional communication way up and down, not only link up the cost height, the circuit that information is passed on is also long, cause leakage biography, misinformation and the distortion of information easily, and wasted suitable human and material resources and time in this process, the problem that caused efficient is low, accuracy is low;
The 3rd, respectively to report and submit department's employing list form separately and report and submit form, the disunity on standard or the standard is unfavorable for standardization control and management;
The 4th, lack knowledge accumulation and summary of experience to all previous maintenance;
The 5th, lack turnaround plan overall arrangement targetedly and carry out management tool, the randomness on the inevitable overhaul management.The information of the whole process of turnaround plan too disperses, messy, system is not directly perceived yet, is not easy to follow the trail of inquiry;
The 6th, the unified structure of traditional turnaround plan management can't be with all participants of a turnaround plan project, comprise the authorized personnel, report and submit, carry out maintainer's cooperation with the approving person, in time intactly be presented on the network, decision-making level is slower to the reacting condition of various situations, work order also can't be delivered to the various level employee simultaneously, brings insoluble problem and contradiction undoubtedly.
Therefore, this area decision-making level, intermediate managements and operation layer technician press for to develop and a kind ofly can improve enterprise efficiency and system, Equipment Maintenance overall arrangement intuitively rapidly and carry out management system.
Summary of the invention
The present invention is directed to the defective or the deficiency that exist in the prior art, be provided for a kind of Equipment Maintenance overall arrangement and execution management system in the process industry.Use this system, the technical matters that helps solving traditional turnaround plan management mode complexity height, inefficiency and be unfavorable for information system management.
Technical scheme of the present invention is as follows:
A kind of Equipment Maintenance overall arrangement and execution management system, it is characterized in that, described system comprises the network platform of being made up of computing machine, server computer and database application computing machine, makes by this network platform to be connected to each other with lower module: year maintenance planning management module, monthly repair planning management module, overhaul management module;
Described year maintenance planning management module, be used for the auxiliary enterprises managerial personnel and finish the maintenance plan overall arrangement work of production equipment year, the full enterprise production equipment year that the final leader of formation ratified is overhauled planning item and project particular content, be stored in the database, can display with the report form of unified and/or standard, supply the people of appropriate level authority to inquire about, have access to and/or print by the smart machine that connects the network platform;
Described monthly repair planning management module, be used for the auxiliary enterprises managerial personnel and finish production equipment monthly repair plan overall arrangement work, final production equipment monthly repair planning item and the project particular content of being carried out that form, be stored in the database, and embody with the report form of unified and/or standard, for smart machine inquiry by connecting the network platform of the people of appropriate level authority, have access to and/or print;
Described overhaul management module is used for the auxiliary enterprises managerial personnel the various information of production equipment maintenance implementation is carried out record.
Maintenance planning management module comprised a year maintenance plan formulation unit, reports the unit, gathers and revise the unit and examine the unit in described year; Described monthly repair planning management module comprises monthly repair plan generation unit, reports the unit, examines the unit and appends monthly repair planning management unit.
Described overhaul management module comprises the single generation unit of worker, maintenance outcome record unit and test run record cell; The single generation unit of worker is used for generating the maintenance job order, maintenance outcome record unit is used to write down monthly repair planning item execution result, the test run record cell is used to write down the corresponding data of maintenance back equipment operation technological parameter and state parameter, estimates foundation with this as the overhauling project implementation quality.
Maintenance planning management module comprised a year maintenance plan formulation unit, reports the unit, gathers and revise the unit and examine the unit in described year, also comprised the access control power of setting at corresponding level role, and showed content and the interface that following role is authorized:
Content and interface that the operation layer role is authorized, it comprises its workshop, place maintenance in over the years year list of schedules, turnaround plan editor table and interface, submission place workshop leadership and interface operation element then at least; The over the years year maintenance list of schedules in workshop, place comprises list time, circulation state and/or backup list at least; Turnaround plan editor table and interface comprise turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, hold the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity and/or material in amount then; The circulation state comprises that workshop plan person editor, workshop leader examine, the equipment division planner edits, the leader of factory examine and/or examine by;
Content and interface that the middle management level role is authorized, it comprises the turnaround plan tabulation over the years of full factory at least, each workshop has reported a year maintenance list of schedules, overhauls program content modification interface arbitrary workshop year in the report list, submitted decision-making level's examination and approval authority and submit the interface operation element then; The turnaround plan tabulation over the years of full factory comprises time, circulation state at least; Each workshop has reported a year maintenance list of schedules to comprise at least and has reported a year maintenance plan workshop title, circulation state, planned cost and total expense then then; Arbitrary workshop year maintenance program content modification interface comprises turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, holds the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity and/or material in amount in the report list;
Content and interface that the role of decision-making level is authorized, it comprises the turnaround plan over the years tabulation of full factory at least, each workshop has reported a year maintenance list of schedules then, arbitrary workshop year maintenance program content is checked interface, power of approval and interface operation element in the report list; The turnaround plan tabulation over the years of full factory comprises time and circulation state at least; Each workshop has reported a year maintenance list of schedules to comprise at least and has reported a year maintenance plan workshop title, circulation state, planned cost and/or total expense then then; Arbitrary workshop year maintenance program content modification interface comprises turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, holds the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity and/or material in amount in the report list.
Described monthly repair planning management module comprises monthly repair plan generation unit, reports the unit, examines the unit and appends monthly repair planning management unit, also comprise the access control power of setting, and show content and the interface that following role is authorized at corresponding level role:
The content that the operation layer role is authorized comprises its workshop, place turnaround plan on days tabulation, monthly repair program content editor at least, submits workshop, place leadership and interface operation element to; Its workshop, place turnaround plan on days tabulation comprises month, monthly repair plan type and/or circulation state at least; Monthly repair program content editor comprises periodically monthly repair plan editor, fault monthly repair plan editor at least, directly does monthly repair plan and/or monthly repair plan merging; The monthly repair plan type comprises normal type and/or appends type; The circulation state comprises that workshop plan person editor, workshop leader examine, the planner of plant section examine and/or examine by;
Content that the middle management level role is authorized and interface comprise monthly repair planning chart content, monthly repair plan power of approval and the interface operation element that full factory monthly repair list of schedules, of that month each workshop report at least; Full factory monthly repair list of schedules comprises the time at least, month, type, the workshop title, the circulation state, planned cost and/or total expense, the monthly repair planning chart content that of that month each workshop reports comprises the turnaround plan numbering at least, device name, the maintenance classification, planned start time, plan time, the maintenance content, hold the unit of repairing, work post, engineering machinery, the accessory specification, the accessory figure number, the accessory title, the accessory material, accessory unit, the accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, the material unit price, material quantity and/or material in amount.
Described overhaul management module comprises the single generation unit of worker, and described worker is single to comprise turnaround plan numbering, maintenance start time, device name, maintenance duration, maintenance classification at least, hold that the unit of repairing, used work post, used engineering machinery, phenomenon of the failure, maintenance content, material therefor and accessory, worker singly number, intelligent and/or assign the date down.
Described overhaul management module comprises maintenance outcome record unit, and described outcome record comprises maintenance actual start time, actual finish time, used duration, used work post, engineering machinery at least, holds the unit of repairing, overhauls content, material therefor and accessory, maintenance conclusion.
Described overhaul management module comprises the test run record cell, and described test run record comprises the data of equipment test run start time, concluding time, equipment test run technological parameter and state parameter and/or the test run curve that data form at least.
Technique effect of the present invention is as follows:
The invention provides a kind of Equipment Maintenance overall arrangement and carry out management system, comprise a year maintenance planning management module, be used for the auxiliary enterprises managerial personnel and finish the maintenance plan overall arrangement work of production equipment year; Monthly repair planning management module is used for the auxiliary enterprises managerial personnel and finishes production equipment monthly repair plan overall arrangement work; Overhaul management module, it is single to be used to generate the check man, record monthly repair planning item execution result, record maintenance back equipment firing test data and curve are estimated foundation with this as the overhauling project implementation quality.The present invention can solve traditional turnaround plan management mode complexity height, inefficiency and be unfavorable for the problem of information system management, have realize that cost is low, system flexibility, advantage that extensibility is good, and turnaround plan information and executive information system, directly perceived, inquire about convenient, fastly, can satisfy the needs of manufacturing enterprise's equipment control preferably.
The present invention is readily solved the problem that runs in the management of traditional turnaround plan, a kind of Equipment Maintenance overall arrangement of being provided is provided and is carried out the beneficial effect that management system brings and be:
(1) the year maintenance planning management module of native system and monthly repair planning management module can the indirect labor finish the loaded down with trivial details layout of turnaround plan, report and submit, examination and approval work, not only reduced the complexity of this work, also alleviated different levels staff's labour intensity, effectively increased work efficiency;
(2) system can provide a kind of and report easily, the measures and procedures for the examination and approval, shorten decision-making level, middle management level, the operation layer circuit of information transmission between the superior and the subordinate, be convenient to each layer communication and coordination, both saved time, reduce again and link up cost, effectively guaranteed the unimpeded of enterprises turnaround plan information flow, for enterprise's high-efficient operation provides condition;
(3) year, the monthly repair plan management method that provides by system, overall process adopts the report form of unified standard and reports and submits form, traditional turnaround plan worked out changing into standardization control and management, each executive arm according to schedule department's specified standard chemical control system require to carry out turnaround plan establishment, report and record.Be convenient to administration and supervision authorities so on the one hand and check, also avoid the randomness of each executive arm in the turnaround plan establishment on the other hand;
(4) the overhaul management module management method that provides by system, can impel the maintainer in each service work, complete maintenance duration, phenomenon of the failure, maintenance content, material therefor and accessory, the maintenance conclusion etc. noted, particularly for the fault maintenance, this is bringing into play vital role aspect knowledge accumulation of overhauling and the summary of experience;
(5) native system based on the .Net platform with the Equipment Maintenance overall arrangement with carry out management work networking, systematization, visualize, can satisfy the needs of practical application preferably, advantage such as have that the cost of realization is low, system flexibility, extensibility are good.By the distribution of role, authority, guarantee that users at different levels in the scope of determining, obtain the required information of finishing the work simultaneously, mutual incoherent role will be limited with service work, have higher reliability and security.Information inquiry is convenient, fast;
(6) native system makes up the turnaround plan information network of enterprises, turnaround plan project and maintenance execution result are all told somebody what one's real intentions are, make staff planners, operational staff, all levels of management personnel can be to planning, the circulation state of whole maintenance activity, to follow the tracks of work such as executions very clear, high value information with execution level in the very first time passes to the supvr, and gerentocratic work order simultaneously almost can be delivered to the various level employee simultaneously.Administration and supervision authorities and execution level can be harmonious, guaranteed the realization of turnaround plan target.
Description of drawings
The overall arrangement of Fig. 1 Equipment Maintenance is connected to each other block diagram with each module of execution management system.
Fig. 2 maintenance planning chart circulation figure.
Plan of Fig. 3 monthly repair and overhaul management workflow diagram.
Fig. 4 monthly repair planning chart circulation figure.
Embodiment
(Fig. 1-Fig. 4) the present invention will be described, but not as a limitation of the invention below in conjunction with accompanying drawing.
The overall arrangement of Fig. 1 Equipment Maintenance is connected to each other block diagram with each module of execution management system.As shown in Figure 1, a kind of Equipment Maintenance overall arrangement and execution management system comprise a year maintenance planning management module, monthly repair planning management module, overhaul management module at least.
Work is the characteristics by the more complicated planning system of multistage personnel's participation at the flow industry enterprise turnaround plan, native system provides the pattern based on the control of multilayer role access, is easy to make balance between the two in information of terminal user visit and Information Security:
Basic unit is an operation layer role access power, for example workshop plan person and workshop leader's role;
Middle management level role access power, for example planner's of plant section role;
Decision-making level is top leadership's role access power, for example the factory director role of host device.
These three layers of roles are according to the circulation state of year, monthly repair planning chart, formulate the unit in year maintenance plan, report the unit, gather and revise the unit and examine the unit, at monthly repair plan generation unit, report the unit, examine the unit and append monthly repair planning management unit and be awarded different authorities respectively, roles' at different levels user is in the scope of determining, can obtain the required information of finishing the work, content that this role is not authorized to and interface element will be hidden.
Year maintenance planning management module specific embodiment is as follows:
As shown in Figure 1, year maintenance planning management module comprises that the unit is formulated in the maintenance plan of workshop year, the maintenance plan of workshop year reports unit, level of factory to gather the modification unit and level of factory is examined the unit.
The unit is formulated in the maintenance plan of workshop year, auxiliary each workshop plan person formulates the year maintenance plan in this workshop, finish in two steps, first step module helps workshop plan person's foundation to have the year maintenance plan empty forms in concrete time, after for example workshop plan person selects the time also to determine, it is unified to have a full factory with regard to newly-built portion, the empty forms of standard format comprises the turnaround plan numbering, device name, the maintenance classification, planned start time, plan time, the maintenance content, hold the unit of repairing, work post, engineering machinery, the accessory specification, the accessory figure number, the accessory title, the accessory material, accessory unit, the accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, the material unit price, material quantity, material in amount.The second step branch works planner edits this part form, module provides the interface operation element of interpolation, modification, deletion, contrast turnaround plan in former years, workshop plan person imports or selects corresponding contents in the turnaround plan table in former years, formulates until all items of this workshop year maintenance plan to finish.Each turnaround plan project all distributes unique turnaround plan numbering so that management by system automatically.
The maintenance plan of workshop year reports the unit, as shown in Figure 2, workshop plan person formulates this workshop year maintenance plan of finishing, submit to this workshop leader to examine, this workshop leader is according to the role-security of being authorized, have the right to check and revise this part turnaround plan, until this workshop leader examine by, and report to the planner of plant section place.Module can provide support for submitting, report operation to, and finish automatically and report that backup, circulation state are upgraded, the content of the corresponding show or hide of different level role-security, for example report back workshop plan person and workshop leader just not have authority to change and go up form, the planner of plant section also only allows to revise the last form in workshop, can not revise the backup sheet in workshop.Wherein said submission, report, review operation all conveniently finishes by the interface element that module provides.
Level of factory gathers the modification unit, as shown in Figure 2, operation based on the front, module can gather demonstration automatically and report the workshop title of year maintenance plan and each workshop to report year contents of a project of maintenance plan, the planner of plant section is according to the role-security of authorizing, can make amendment to year maintenance planning item and content that each workshop is reported up, modification finishes, only need just can be committed to each workshop year maintenance plan the leader of factory place fast and accurately in batch by the leader of the submission factory review operation element that the interface provides.Module can be finished submit operation, the renewal of year maintenance plan circulation state, the content of the corresponding show or hide of different level role-security automatically, when for example the planner of plant section revised the year maintenance planning chart that each workshop reports, each role of all the other levels only possessed read-only authority.
Level of factory is examined the unit, as shown in Figure 2, after factory leads factory director's reading of host device for example, can be separately or ratify each workshop year maintenance plan in batch, behind the end of operation, the user that corresponding level has been awarded authority almost can see the file of leading after ratifying simultaneously.Module can be finished the content of year renewal of maintenance plan circulation state, the corresponding show or hide of different level role-security automatically, and when for example the leader of factory examined each workshop year maintenance planning chart, each role of all the other levels only possessed read-only authority to year maintenance planning chart.What module was passed through level of factory examining in addition overhauls the planning chart storage and uniform in year, forms turnaround plan table over the years storehouse, for having access to, inquire about and printing.
Monthly repair planning management module specific embodiment is as follows:
As shown in Figure 1, monthly repair planning management module comprises monthly repair plan generation unit, reports the unit, examines the unit and appends monthly repair planning management unit.
Monthly repair plan generation unit, auxiliary each workshop plan person formulates the monthly repair plan in this workshop, divides two steps:
Step 1, module helps workshop plan person to set up the monthly repair plan empty forms that has concrete time, month, normal type, and empty forms also comprises turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content, holds the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity, material in amount;
Step 2, module branch works planner edits this part empty forms, as shown in Figure 3, needs according to actual conditions, formulating the monthly repair plan should comprise from granted year maintenance plan decomposition (i.e. periodically monthly repair plan), generate (being the plan of fault monthly repair) from the Analysis on Fault Diagnosis record sheet, judge (promptly directly doing the monthly repair plan) from people's comprehensive experience, Given this, this module provides periodically monthly repair plan editor, fault monthly repair plan editor, directly do the monthly repair plan, the interface operation element that the monthly repair plan merges, make the workshop plan person can be under multiple complex conditions and the situation of depositing, simple, fast, generate the monthly repair plan exactly.
For example module provides periodically monthly repair plan editting function, and workshop plan person just can select in the works from granted year maintenance, is added into automatically then in the current monthly repair plan empty forms; Module provides fault monthly repair plan editting function, and workshop plan person just can select from the Analysis on Fault Diagnosis record sheet, is added into automatically then in the current monthly repair plan empty forms; Module provides and directly makes monthly repair plan function, and workshop plan person can directly be added into the overhauling project that needs to replenish in the current monthly repair plan empty forms; Module provides monthly repair plan pooling function, merges equipment repetition turnaround plan item on the same stage, makes an equipment in of that month turnaround plan, only occurs with a planning item.
The monthly repair plan reports the unit, as shown in Figure 4, workshop plan person finishes this workshop monthly repair plan by this system, submit to this workshop leader to examine, this workshop leader is according to the role-security of being authorized, have the right to check and revise this part turnaround plan, until this workshop leader examine by, and report to the planner of plant section place.Module can be finished the content that reports backup, the renewal of circulation state, the corresponding show or hide of different level role-security automatically, for example reports back workshop plan person and workshop leader just not to have authority to change upward form.Wherein said submission, report, review operation all conveniently finishes by the interface element that module provides.
The unit is examined in the monthly repair plan, as shown in Figure 4, after the planner of the plant section reading, can be separately or ratify each workshop monthly repair plan in batch, behind the end of operation, the user that corresponding level has been awarded authority almost can see the file after the approval simultaneously.Module can be finished the content of the renewal of monthly repair plan circulation state, the corresponding show or hide of different level role-security automatically, when for example the planner of plant section examined each workshop monthly repair planning chart, each role of all the other levels possessed read-only authority to the monthly repair planning chart.Module is examined the workshop monthly repair planning chart storage and uniform of passing through to the planner of plant section in addition, for having access to, inquire about and printing.
Append monthly repair planning management unit, as shown in Figure 3, be used for equipment burst emergency, but of that month turnaround plan does not relate to this maintenance, append then and replenish this maintenance to of that month turnaround plan table.Auxiliary each the workshop plan person of module appends this turnaround plan, divides two steps:
Step 1, module help workshop plan person's foundation to have concrete time, month, append the monthly repair plan empty forms of type;
Step 2, module branch works planner edits this part empty forms, and module provides corresponding editting function, for example adds, revises, deletes, and makes user's work easier, faster.
The overhaul management module specific embodiment is as follows:
As shown in Figure 1, overhaul management module comprises the single generation unit of worker, maintenance outcome record unit and test run record cell.
The single generation unit of worker is used for generating the maintenance job order, and according to trouble ticket template, to generate the worker single in information extraction from the turnaround plan database by module, after manually the worker who is generated singly being finely tuned and confirming, just can preserve with the marker single.For example the content in the trouble ticket template comprises: turnaround plan numbering, device numbering, maintenance classification, phenomenon of the failure, maintenance content, maintenance start time, maintenance duration, hold the unit of repairing, used work post, used engineering machinery, material therefor and accessory, the worker singly assigns date, worker and singly descends the intelligent.
Maintenance outcome record unit is used to write down monthly repair planning item execution result, and the planning item in maintenance outcome record and the monthly repair planning chart has one-to-one relationship, makes the enforcement of every turnaround plan, execution that tracing management all be arranged, and is convenient to inquire about in the future.Module at first can be assisted people's turnaround plan project of location result to be recorded fast, and interpolation, deletion and the modify feature that the activity of overhauling is write down is provided.The maintenance outcome record comprises maintenance actual start time, actual finish time, used duration, used work post, engineering machinery, holds the unit of repairing, overhauls content, material therefor and accessory, maintenance conclusion.As shown in Figure 3,, can enrich maintenance knowledge table, not only lay a good foundation,, thereby make the turnaround plan overall arrangement more become science with rationally also for next monthly repair planning provides foundation for the foundation of knowledge table with building up of maintenance outcome record.
The test run record cell is used to write down the corresponding data of maintenance back equipment operation technological parameter and state parameter, with this foundation of estimating as the overhauling project implementation quality.Module is obtained device name information in the works automatically from monthly repair, select the test run parameter that on the interface, shows and the time period of demonstration by the user, the record firing test data function that module provides, the historgraphic data recording of current selected each parameter in the time period and store, if had the test run record data of this turnaround plan originally, then be capped.Simultaneously, module provide in this equipment section seclected time, the data and curves preview function of selected parameter, allow the user to specify the color of each parametric line during preview.
The invention provides a kind of Equipment Maintenance overall arrangement and carry out management system, comprise a year maintenance planning management module, monthly repair planning management module, overhaul management module.Year maintenance planning management module comprises a year maintenance plan formulation unit, reports the unit, gathers and revise the unit and examine the unit.Sequential combination by above unit, module auxiliary enterprises managerial personnel finish complicated year maintenance plan overall arrangement work, final formation through the full enterprise production equipment year that the leader examines overhauled planning item and project particular content, be stored in the database, can display with the report form of unification, standard, supply the people of appropriate level authority to inquire about, have access to, print.Monthly repair planning management module comprises monthly repair plan generation unit, reports the unit, examines the unit and appends monthly repair planning management unit.Sequential combination by above unit, final production equipment monthly repair planning item and the project particular content of being carried out that form, be stored in the database, and embody, thereby the auxiliary enterprises managerial personnel finish complicated monthly repair plan overall arrangement work with the report form of unification, standard.Overhaul management module comprises the single generation unit of worker, maintenance outcome record unit and test run record cell.The single generation unit of worker is used for generating the maintenance job order, maintenance outcome record unit is used to write down monthly repair planning item execution result, the test run record cell is used to write down the corresponding data of maintenance back equipment operation technological parameter and state parameter, estimates foundation with this as the overhauling project implementation quality.
Preferably, a year maintenance plan is formulated the unit operation layer role access control is provided, and shows content and interface that this role authorizes.Further, operation layer role content of being authorized and interface comprise the over the years year maintenance list of schedules in its workshop, place, turnaround plan editor table and interface, submission place workshop leadership and interface operation element then at least.Further, the over the years year maintenance list of schedules in its workshop, place comprises list time, circulation state, backup list at least.Further, turnaround plan editor table and interface comprise turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, hold the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity, material in amount then.Further, the circulation state comprise that workshop plan person editor, workshop leader examine, the equipment division planner edits, the leader of factory examines, examine by.Preferably, a year maintenance plan reports the unit that operation layer role access control is provided, and shows content and interface that this role authorizes.Further, operation layer role content of being authorized and interface comprise that at least the turnaround plan table reports content, backup content, this workshop leader to examine a year maintenance plan interface, submit to middle management level to weigh and the interface operation element then.Preferably, a year maintenance plan gathers the modification unit provides middle management level role access control, and shows content and interface that this role authorizes.Further, middle management level role content of being authorized and interface comprise the turnaround plan tabulation over the years of full factory at least, each workshop has reported a year maintenance list of schedules then, arbitrary workshop year maintenance program content is revised the interface, submitted decision-making level's examination and approval authority and submit the interface operation element in the report list.Further, the turnaround plan tabulation over the years of full factory comprises time, circulation state at least.Further, each workshop has reported a year maintenance list of schedules to comprise at least and has reported a year maintenance plan workshop title, circulation state, planned cost, total expense then then.Further, in the report list arbitrary workshop year maintenance program content revise the interface and comprise turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, hold the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity, material in amount.
Preferably, the unit is examined in a year maintenance plan provides decision-making level's role access control, and shows content and interface that this role authorizes.Further, the role of decision-making level content of being authorized and interface comprise the turnaround plan tabulation over the years of full factory at least, each workshop has reported a year maintenance list of schedules then, arbitrary workshop year maintenance program content is checked interface, power of approval and interface operation element in the report list.Further, the turnaround plan tabulation over the years of full factory comprises time, circulation state at least.Further, each workshop has reported a year maintenance list of schedules to comprise at least and has reported a year maintenance plan workshop title, circulation state, planned cost, total expense then then.Further, in the report list arbitrary workshop year maintenance program content revise the interface and comprise turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, hold the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity, material in amount.
Preferably, monthly repair plan generation unit provides operation layer role access control, and shows content and interface that this role authorizes.Further, the operation layer role content of being authorized comprises its workshop, place turnaround plan on days tabulation, monthly repair program content editor at least, submits workshop, place leadership and interface operation element to.Further, its workshop, place turnaround plan on days tabulation comprises month, monthly repair plan type, circulation state at least.Further, monthly repair program content editor comprises periodically monthly repair plan editor, fault monthly repair plan editor at least, directly does monthly repair plan, monthly repair plan merging.Further, the monthly repair plan type comprises normal type, appends type.Further, the circulation state comprise that workshop plan person editor, workshop leader examine, the planner of plant section examines, examine by.
Preferably, the monthly repair plan reports the unit that operation layer role access control is provided, and shows content and interface that this role authorizes.Further, operation layer role content of being authorized and interface comprise that at least of that month turnaround plan table reports content, submits to this workshop leader to examine of that month turnaround plan, this workshop leader submits middle management level examination and approval authority and interface operation element to.
Preferably, the monthly repair plan is examined the unit middle management level role access control is provided, and shows content and interface that this role authorizes.Further, middle management level role content of being authorized and interface comprise monthly repair planning chart content, monthly repair plan power of approval and the interface operation element that full factory monthly repair list of schedules, of that month each workshop report at least.Further, factory's monthly repair list of schedules comprises time, month, type, workshop title, circulation state, planned cost, total expense at least entirely.
Further, the monthly repair planning chart content that this month, each workshop reported comprises turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, holds the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity, material in amount.
Preferably, the single generation unit of overhaul management worker, the worker is single to comprise turnaround plan numbering, maintenance start time, device name, maintenance duration, maintenance classification at least, hold the unit of repairing, used work post, used engineering machinery, phenomenon of the failure, maintenance content, material therefor and accessory, worker singly number, down the intelligent, assign the date.Preferably, overhaul management maintenance outcome record unit, record comprises maintenance actual start time, actual finish time, used duration, used work post, engineering machinery at least, holds the unit of repairing, overhauls content, material therefor and accessory, maintenance conclusion.Preferably, overhaul management test run record cell, record comprise the data of equipment test run start time, concluding time, equipment test run technological parameter and state parameter, the test run curve that data form at least.
Claims (8)
- An Equipment Maintenance overall arrangement with carry out management system, it is characterized in that, described system comprises the network platform of being made up of computing machine, server computer and database application computing machine, makes by this network platform to be connected to each other with lower module: year maintenance planning management module, monthly repair planning management module, overhaul management module;Described year maintenance planning management module, be used for the auxiliary enterprises managerial personnel and finish the maintenance plan overall arrangement work of production equipment year, the full enterprise production equipment year that the final leader of formation ratified is overhauled planning item and project particular content, be stored in the database, can display with the report form of unified and/or standard, supply the people of appropriate level authority to inquire about, have access to and/or print by the smart machine that connects the network platform;Described monthly repair planning management module, be used for the auxiliary enterprises managerial personnel and finish production equipment monthly repair plan overall arrangement work, final production equipment monthly repair planning item and the project particular content of being carried out that form, be stored in the database, and embody with the report form of unified and/or standard, for smart machine inquiry by connecting the network platform of the people of appropriate level authority, have access to and/or print;Described overhaul management module is used for the auxiliary enterprises managerial personnel the various information of production equipment maintenance implementation is carried out record.
- 2. Equipment Maintenance overall arrangement according to claim 1 and execution management system is characterized in that, maintenance planning management module comprised a year maintenance plan formulation unit, reports the unit, gathers and revise the unit and examine the unit in described year; Described monthly repair planning management module comprises monthly repair plan generation unit, reports the unit, examines the unit and appends monthly repair planning management unit.
- 3. Equipment Maintenance overall arrangement according to claim 1 and execution management system is characterized in that, described overhaul management module comprises the single generation unit of worker, maintenance outcome record unit and test run record cell; The single generation unit of worker is used for generating the maintenance job order, maintenance outcome record unit is used to write down monthly repair planning item execution result, the test run record cell is used to write down the corresponding data of maintenance back equipment operation technological parameter and state parameter, estimates foundation with this as the overhauling project implementation quality.
- 4. Equipment Maintenance overall arrangement according to claim 1 and execution management system, it is characterized in that, maintenance planning management module comprised a year maintenance plan formulation unit, reports the unit, gathers and revise the unit and examine the unit in described year, also comprise the access control power of setting, and show content and the interface that following role is authorized at corresponding level role:Content and interface that the operation layer role is authorized, it comprises its workshop, place maintenance in over the years year list of schedules, turnaround plan editor table and interface, submission place workshop leadership and interface operation element then at least; The over the years year maintenance list of schedules in workshop, place comprises list time, circulation state and/or backup list at least; Turnaround plan editor table and interface comprise turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, hold the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity and/or material in amount then; The circulation state comprises that workshop plan person editor, workshop leader examine, the equipment division planner edits, the leader of factory examine and/or examine by;Content and interface that the middle management level role is authorized, it comprises the turnaround plan tabulation over the years of full factory at least, each workshop has reported a year maintenance list of schedules, overhauls program content modification interface arbitrary workshop year in the report list, submitted decision-making level's examination and approval authority and submit the interface operation element then; The turnaround plan tabulation over the years of full factory comprises time, circulation state at least; Each workshop has reported a year maintenance list of schedules to comprise at least and has reported a year maintenance plan workshop title, circulation state, planned cost and total expense then then; Arbitrary workshop year maintenance program content modification interface comprises turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, holds the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity and/or material in amount in the report list;Content and interface that the role of decision-making level is authorized, it comprises the turnaround plan over the years tabulation of full factory at least, each workshop has reported a year maintenance list of schedules then, arbitrary workshop year maintenance program content is checked interface, power of approval and interface operation element in the report list; The turnaround plan tabulation over the years of full factory comprises time and circulation state at least; Each workshop has reported a year maintenance list of schedules to comprise at least and has reported a year maintenance plan workshop title, circulation state, planned cost and/or total expense then then; Arbitrary workshop year maintenance program content modification interface comprises turnaround plan numbering, device name, maintenance classification, planned start time, plan time, maintenance content at least, holds the unit of repairing, work post, engineering machinery, accessory specification, accessory figure number, accessory title, accessory material, accessory unit, accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, material unit price, material quantity and/or material in amount in the report list.
- 5. Equipment Maintenance overall arrangement according to claim 1 and execution management system, it is characterized in that, described monthly repair planning management module comprises monthly repair plan generation unit, reports the unit, examines the unit and appends monthly repair planning management unit, also comprise the access control power of setting, and show content and the interface that following role is authorized at corresponding level role:The content that the operation layer role is authorized comprises its workshop, place turnaround plan on days tabulation, monthly repair program content editor at least, submits workshop, place leadership and interface operation element to; Its workshop, place turnaround plan on days tabulation comprises month, monthly repair plan type and/or circulation state at least; Monthly repair program content editor comprises periodically monthly repair plan editor, fault monthly repair plan editor at least, directly does monthly repair plan and/or monthly repair plan merging; The monthly repair plan type comprises normal type and/or appends type; The circulation state comprises that workshop plan person editor, workshop leader examine, the planner of plant section examine and/or examine by;Content that the middle management level role is authorized and interface comprise monthly repair planning chart content, monthly repair plan power of approval and the interface operation element that full factory monthly repair list of schedules, of that month each workshop report at least; Full factory monthly repair list of schedules comprises the time at least, month, type, the workshop title, the circulation state, planned cost and/or total expense, the monthly repair planning chart content that of that month each workshop reports comprises the turnaround plan numbering at least, device name, the maintenance classification, planned start time, plan time, the maintenance content, hold the unit of repairing, work post, engineering machinery, the accessory specification, the accessory figure number, the accessory title, the accessory material, accessory unit, the accessory unit price, number of fitting parts, the accessory amount of money, material specification, title material, material unit, the material unit price, material quantity and/or material in amount.
- 6. Equipment Maintenance overall arrangement according to claim 1 and execution management system, it is characterized in that, described overhaul management module comprises the single generation unit of worker, and described worker is single to comprise turnaround plan numbering, maintenance start time, device name, maintenance duration, maintenance classification at least, hold that the unit of repairing, used work post, used engineering machinery, phenomenon of the failure, maintenance content, material therefor and accessory, worker singly number, intelligent and/or assign the date down.
- 7. Equipment Maintenance overall arrangement according to claim 1 and execution management system, it is characterized in that, described overhaul management module comprises maintenance outcome record unit, and described outcome record comprises maintenance actual start time, actual finish time, used duration, used work post, engineering machinery at least, holds the unit of repairing, overhauls content, material therefor and accessory, maintenance conclusion.
- 8. Equipment Maintenance overall arrangement according to claim 1 and execution management system, it is characterized in that, described overhaul management module comprises the test run record cell, and described test run record comprises the data of equipment test run start time, concluding time, equipment test run technological parameter and state parameter and/or the test run curve that data form at least.
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| CN103150618A (en) * | 2011-12-06 | 2013-06-12 | 国家电网公司 | Generating system and method for working plan of power transmission network |
| CN103279847A (en) * | 2013-06-24 | 2013-09-04 | 江苏沙钢集团有限公司 | Department self-provided warehouse spare part management system |
| CN103279847B (en) * | 2013-06-24 | 2016-01-06 | 江苏沙钢集团有限公司 | Department provides storehouse Spare Parts Management System for oneself |
| CN104463406A (en) * | 2014-10-14 | 2015-03-25 | 国家电网公司 | Management method for information in power grid |
| CN104636868A (en) * | 2015-02-03 | 2015-05-20 | 成都海光核电技术服务有限公司 | Application management system for nuclear power station equipment maintenance information and application method thereof |
| CN105069516B (en) * | 2015-06-19 | 2018-09-14 | 国家电网公司 | The monthly repair schedule coordination approach of power transmission and transforming equipment based on integrated risk |
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| CN110263941A (en) * | 2018-03-12 | 2019-09-20 | 中国石油天然气股份有限公司 | Maintenance of equipment method and device |
| CN108491939A (en) * | 2018-03-28 | 2018-09-04 | 青岛河澄知识产权有限公司 | A kind of Transit Equipment Intelligent Maintenance management method |
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| CN109272158A (en) * | 2018-09-14 | 2019-01-25 | 安徽云轨信息科技有限公司 | A kind of city railway vehicle frame overhaul system and method |
| CN109358587A (en) * | 2018-11-05 | 2019-02-19 | 国电南京自动化股份有限公司 | A kind of Condition-based Maintenance of Hydroelectric Sets decision-making technique and system |
| CN109358587B (en) * | 2018-11-05 | 2021-02-05 | 国电南京自动化股份有限公司 | Hydroelectric generating set state maintenance decision method and system |
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Application publication date: 20110706 |