CN110555609A - Hydropower station field standardized operation management and control system and method - Google Patents
Hydropower station field standardized operation management and control system and method Download PDFInfo
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Abstract
A hydropower station site standardized operation management and control system and a method thereof comprise a transportation inspection operation base module, a plan task module, a site execution module and a mobile operation terminal, wherein data of the plan task module is generated according to data of the transportation inspection operation base module, data of the site execution module is generated according to data of the plan task module, and the mobile operation terminal acquires a maintenance work order in the site execution module and synchronously uploads site operation data. The invention provides an operation risk control and operation quality guarantee system which takes operation inspection regulations as the main guide, an equipment tree as a frame, a field operation instruction book as a gripper, a daily risk pre-control list as the guarantee and a mobile operation terminal as the support, wherein the mobile terminal completes field operations such as maintenance data recording and the like, synchronizes the data recording and a production management system, effectively controls safe production risks, realizes the field standardized operation process, reduces the fault rate, improves the reliability of unit operation, and provides the support for the standardization and the refinement of operation inspection management.
Description
Technical Field
The invention belongs to the technical field of data processing, relates to operation data management of a multi-hydropower station, and provides a hydropower station site standardized operation management and control system and a method.
background
The hydropower stations in China are wide in cross-regional distribution, multiple in unit number, different in unit capacity, different in management standard and different in management level, work tickets, operation guide books, quality acceptance sheets and the like used by all the power stations in the operation data management of the hydropower stations are paper files, the problems of easiness in damage, inconvenience in storage, inconvenience in recording, easiness in data loss and the like exist, and the rapid query of data is difficult to realize by the aid of various paper files, so that the hydropower stations are inconvenient to use on site; for this situation, the current solutions are mainly: after the data recording in the field operation is finished by manually filling various recording forms, the production management system is electronically refilled to meet the requirements of the technical development on digital management, so that the repetitive work is caused, and the work efficiency of the operation management is low. In order to reduce the risk of safe production, reduce the difference of management levels of power stations, unify the management standards and improve the management efficiency, hydropower companies need to realize field standardized operation management and control.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the management operation of hydropower station data in the prior art mainly depends on paper forms and manual management, errors are easy to occur, and the efficiency is low.
The technical scheme of the invention is as follows: a hydropower station field standardized operation management and control system comprises a running inspection operation library module, a plan task module, a field execution module and a mobile operation terminal, wherein the running inspection operation library module is used for storing equipment running inspection guide rules and power station equipment running inspection rules, the plan task module is used for storing and managing annual maintenance plans and monthly maintenance plans, the field execution module is used for storing and managing maintenance work orders, the mobile operation terminal is used for loading an APP program, and the APP program is used for acquiring maintenance work order data in the field execution module and synchronously returning the operation data of the mobile operation terminal to the field execution module; the operation inspection operation library module, the plan task module and the field execution module are respectively arranged on different servers or the same server, the data of the plan task module is generated according to the data of the operation inspection operation library module, and the data of the field execution module is generated according to the data of the plan task module.
Further, the App program in the mobile operation terminal comprises a quality control record sheet App, an operation instruction sheet App and a risk control reminding sheet App, and is used for correspondingly acquiring data in the field execution module.
the invention also provides a hydropower station site standardized operation control method, and in the control system, the system work flow is as follows:
1) maintaining equipment operation inspection guide rules and power station equipment operation inspection rules in the operation inspection operation library module;
2) In the planning task module, according to the guide rule and the regulation of the operation library module, an annual overhaul maintenance plan and a monthly overhaul maintenance plan are compiled;
3) Executing a maintenance work order in a field execution module, and creating a work ticket and an operation instruction book, wherein the work ticket comprises a daily risk pre-control order, and the operation instruction book comprises a quality control record order and a risk control reminding order;
4) the mobile operation terminal obtains the data of the maintenance work order through the loaded program, is used for executing the on-site acceptance management of the hydropower station, and synchronously returns the acceptance management data to the on-site execution module.
Further, the data storage, generation and transmission method in the management and control method of the present invention is as follows:
In the operation library module for operation inspection, the equipment operation inspection guide comprises at least one of the following data: equipment tree, guide rule, release date, revision description, version, equipment maintenance type, inspection project, technical supervision, period, source and quality standard; the power station equipment operation inspection procedure comprises at least one of the following data: equipment tree, procedure, release date, update description, version, reference guide, technical supervision specialty, equipment maintenance type, inspection project, project basis/source, period, acceptance level, operation project and procedure, process requirement and quality standard, notice, quality control record sheet and risk control reminding sheet;
The planning task module automatically or manually generates an annual overhaul maintenance plan according to the operation and inspection period, frequency and last completion time data in the operation and inspection regulation of the power station equipment, wherein the annual overhaul maintenance plan comprises at least one of the following data: year, task name, operation category, standard project work content, non-standard project work content, planned start date, planned completion date, team group, work responsible person, quality standard, project source basis, process requirement and quality standard, notice; automatically filtering and generating a monthly overhaul maintenance plan according to the planned start time and the planned end time in the annual overhaul maintenance plan marked as approved, and adding a monthly overhaul maintenance plan task which is not finished in the previous month to the monthly overhaul maintenance plan in a rolling manner, wherein the generation of the monthly overhaul maintenance plan comprises at least one of the following adjustment modes: adjusting in advance, planning and changing, and selectively creating a maintenance work order through multiple tasks and multiple projects;
The field execution module is used for carrying out a maintenance work order on the field, and at least generating the following data according to the maintenance work order: the work ticket comprises a daily risk pre-control list, the work instruction comprises a quality control record list and a risk control reminding list, a corresponding program communicated with an App program of the mobile operation terminal is loaded in the field execution module, the information of the work instruction is downloaded to the mobile operation terminal, and the mobile operation terminal executes acceptance information on the field, wherein the content comprises: and the operation items comprise completion, signers, inspection acceptors, inspection and acceptance opinions, inspection and acceptance time and actual measurement data, and the field execution and acceptance information is transmitted back to the operation instruction book.
Furthermore, the mobile operation terminal downloads and displays the operation instruction book information in the maintenance work order, and completes online acceptance of the operation project according to the operation instruction book, and the acceptance information is synchronously checked with the production management information system of the hydropower station.
the invention provides a hydropower station site standardized operation management and control system and a method, wherein a hydropower production management system and a mobile operation terminal APP are combined, a transportation inspection operation library module, a planning task module and a site execution module form the hydropower production management system for realizing the standardized design of the hydropower station management and control, the mobile operation terminal is guided by a management and control work order obtained according to the standardized design to complete the site operations such as maintenance data recording and the like, the site standardized operation management and control are realized, the site operation data are synchronously returned to the hydropower production management system, the synchronization of the mobile terminal data recording and the production management system is realized, the safety production risk is effectively controlled, the site standardized operation process is realized, the fault rate is reduced, the reliability of unit operation is improved, and a strong support is provided for the standardization and the refinement of the company transportation inspection management.
Drawings
FIG. 1 is a schematic diagram of the system and method of the present invention.
Detailed Description
As shown in FIG. 1, the system comprises a operation inspection operation library module 1, a planning task module 2, an on-site execution module 3 and a mobile operation terminal 4, wherein the operation inspection operation library module 1 is used for storing a device operation inspection guide 11 and a power station device operation inspection rule 12, the planning task module 2 is used for storing and managing an annual inspection maintenance plan 21 and a monthly inspection maintenance plan 22, the on-site execution module 3 is used for storing and managing an inspection maintenance work order 31, a work ticket 32 and an operation instruction book 33 are created by the inspection maintenance work order 31, the work ticket 32 comprises a daily risk pre-control list 34, the operation instruction book 33 comprises a quality control record list 35 and a wind risk control reminding list 36, the mobile operation terminal 4 is used for loading an APP program, the APP program is used for acquiring the inspection maintenance work order data in the on-site execution module and synchronously returning the operation data of the mobile operation terminal 4 to the on-site execution module 3, the App programs comprise a quality control recording sheet App 42, an operation instruction sheet App 41 and a risk control reminding sheet App 43, and are used for correspondingly acquiring data in the field execution module; the operation base module 1, the plan task module 2 and the field execution module 3 are respectively arranged on different servers or are arranged on the same server to form a hydropower station production management system, data of the plan task module 2 are generated according to the data of the operation base module 1, and data of the field execution module 3 are generated according to the data of the plan task module 2.
The management and control method is realized in the management and control system, and the process is as follows:
1) Maintaining equipment operation inspection guide rules and power station equipment operation inspection rules in the operation inspection operation library module;
2) In the planning task module, according to the guide rule and the regulation of the operation library module, an annual overhaul maintenance plan and a monthly overhaul maintenance plan are compiled;
3) executing a maintenance work order, a work ticket and an operation instruction book in a field execution module, wherein the work ticket comprises a daily risk pre-control order, and the operation instruction book comprises a quality control record order and a risk control reminding order;
4) the mobile operation terminal obtains the data of the maintenance work order through the loaded program, is used for executing the on-site acceptance management of the hydropower station, and synchronously returns the acceptance management data to the on-site execution module.
The invention provides a hydropower station site operation risk control and operation quality guarantee system by taking operation inspection regulations as a general guide, an equipment tree as a framework, a site operation instruction as a gripper, a daily risk pre-control list as a guarantee, a mobile operation terminal and the like as supports. The realization is as follows: unifying the operation standard of the operation and inspection (company operation and inspection guide rules and power station operation and inspection regulations), making a planning task (annual and monthly maintenance and inspection plans), standardizing the field operation behavior (operation instruction), improving the field operation efficiency (mobile terminal), strengthening the overall process control of the operation and inspection operation, and providing a big data analysis basis for equipment state inspection and inspection; the company operation and inspection guide rule is used for guiding the establishment of operation and inspection rules of each power station equipment; forming annual maintenance plan projects of the power station equipment according to projects specified in the operation and inspection regulations of the power station equipment, automatically generating each annual plan according to the last completion time and the project period of the projects, and completing the editing and approval at the beginning of the year; the method comprises the following steps of performing on-site maintenance work orders, work tickets, operation guide books, daily risk pre-control orders, quality control record orders, risk control reminding orders and on-site operation mobile applications; and the monthly overhaul maintenance plan is generated by automatically filtering an annual overhaul maintenance plan according to the start time and the end time of a task plan and rolling the monthly overhaul maintenance plan task which is not finished in the previous month into the monthly overhaul maintenance plan.
Specifically, the data storage, generation and transmission method in the management and control method of the present invention is as follows:
In the operation library module for operation inspection, the equipment operation inspection guide comprises at least one of the following data: equipment tree, guide rule, release date, revision description, version, equipment maintenance type, inspection project, technical supervision, period, source and quality standard; the power station equipment operation inspection procedure comprises at least one of the following data: equipment tree, procedure, release date, update description, version, reference guide, technical supervision specialty, equipment maintenance type, inspection project, project foundation/source, period, acceptance level, operation project and procedure, process requirement and quality standard, notice, quality control record sheet and risk control reminding sheet.
The planning task module automatically or manually generates an annual overhaul maintenance plan according to the operation and inspection period, frequency and last completion time data in the operation and inspection regulation of the power station equipment, wherein the annual overhaul maintenance plan comprises at least one of the following data: year, task name, operation category, standard project work content, non-standard project work content, planned start date, planned completion date, team group, work responsible person, quality standard, project source basis, process requirement and quality standard, notice; automatically filtering and generating a monthly overhaul maintenance plan according to the planned start time and the planned end time in the annual overhaul maintenance plan marked as approved, and adding a monthly overhaul maintenance plan task which is not finished in the previous month to the monthly overhaul maintenance plan in a rolling manner, wherein the generation of the monthly overhaul maintenance plan comprises at least one of the following adjustment modes: adjusting in advance, planning to change, and selectively creating a maintenance work order through multiple tasks and multiple projects.
the field execution module is used for carrying out a maintenance work order on the field, and at least generating the following data according to the maintenance work order: the work ticket comprises a daily risk pre-control list, the work instruction comprises a quality control record list and a risk control reminding list, a corresponding program communicated with an App program of the mobile operation terminal is loaded in the field execution module, the information of the work instruction is downloaded to the mobile operation terminal, and the mobile operation terminal executes acceptance information on the field, wherein the content comprises: and the operation items comprise completion, signers, inspection acceptors, inspection and acceptance opinions, inspection and acceptance time and actual measurement data, and the field execution and acceptance information is transmitted back to the operation instruction book.
And the mobile operation terminal downloads and displays the operation instruction book information in the maintenance work order, and completes the online acceptance of the operation project according to the operation instruction book, and the acceptance information is synchronously verified with the production management information system of the hydropower station.
in order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.
According to the management and control system working process in the hydropower station site standardized operation management and control method, data are stored, generated, transmitted and adjusted.
The project information in the maintenance power station equipment operation and inspection regulation library comprises a power station equipment tree, regulations, release date, update description, version, reference guide rule, type (A repair, B repair, C repair and D repair), inspection projects, project basis/source, period, acceptance level, operation projects and procedures, process requirements and quality standards, caution items and quality control record lists.
the maintenance plan comprises year, month, task name, operation category, work content, planned start date, planned completion date, team group, work responsible person and the like. The maintenance task can be automatically generated through the period, the frequency and the last completion time in the operation and inspection regulation function of the power station equipment, and the maintenance task can also be manually created.
The maintenance execution work order comprises main work items, responsible persons, acceptance levels, basic work requirements, maintenance procedures, quality standards and cautions in the work instruction book.
The mobile application for executing the field operation comprises downloading (work task, start time, planning time, responsible person, basic operation condition and the like) operation instruction information in a maintenance work order, displaying, online checking and accepting (main work item checking and accepting opinion, signer and signature time) of an operation project, and synchronizing the on-site execution checking and accepting information with the hydropower production management information system.
Specifically, the method comprises the following steps: according to the invention, through the operation inspection operation library module, the planning task module and the field execution module, simple, reliable and practical field standardized operation management is constructed, the safety of the operation process is ensured, the operation quality is improved, the standardization, standardization and fine management targets of the whole power field work process are realized, standardized field operation management and control are realized for different hydropower stations according to standardized maintenance work orders, the mobile operation terminal ensures that the safety production responsibility is really refined and reduced to each operation and each operator, and the conversion from a passive management mode of 'after analysis' to an active management mode taking 'prior management' and 'process control' as the center is reflected in the safety production management, so that the field operation quality is ensured, and the field standardized operation management and control are realized. And finally, synchronously returning data through the mobile operation terminal, realizing electronic management of the data, and performing electronic backfilling in a production management system after data recording in field operation is completed by manually filling various recording forms, which is the same as the prior art, so that the circulation efficiency of the control data can be greatly improved.
In the operation library module for the operation and inspection, the company equipment operation and inspection guide rules mainly comprise operation equipment operation and inspection guide rules, professional technical supervision guide rules, special technical standards and the like. The method belongs to a reference execution type file and is mainly used for guiding the compilation of the operation and inspection rules of each unit device.
the power station equipment operation and inspection regulation library integrates and decomposes the traditional operation regulation and inspection regulation. The operation and inspection regulations mainly guide field operation, the equipment specifications mainly comprise static and unchangeable contents such as technical parameters, structure and function descriptions of equipment, equipment part diagrams, manufacturer maintenance descriptions and the like, and the operation and maintenance atlas is mainly a system diagram used for operation and maintenance and the like.
The overhaul and maintenance plan in the planning task module comprises an annual overhaul and maintenance plan and a monthly overhaul and maintenance plan. And (3) forming annual maintenance plan projects of the power station equipment according to projects specified in files such as operation and maintenance regulations of the power station equipment, automatically generating each annual plan according to the last completion time of the project and the project period, and completing the editing and approval at the beginning of the year. The annual maintenance schedule can be automatically generated through the period, the frequency and the last completion time in the operation and inspection regulation function of the power station equipment, and the maintenance task can also be manually created. The monthly plan is automatically generated by the project period in the annual plan, the examination and approval of the next month plan are completed at the bottom of each month, and the plan execution is implemented and completed by the field execution module.
In the field execution module, the creation of the maintenance work order comprises the creation of a work ticket, a daily risk pre-control order, the generation of a maintenance operation instruction sheet, a quality control record order and a risk control reminding order.
The operation instruction includes: the system comprises a cover, an application range and basis, main operation items, operation basic conditions, operation process requirements and quality standards, operation summary, a form and the like.
The cover includes: the basic information of the operation instruction book comprises the name, the number, the operation department, the operation team group, the equipment unit, the operation type, the period, the total page number, the version, the editing record and the like of the instruction book.
The operation basic conditions include: the conditions required for completing the operation comprise work permission, personnel, tools, materials, substitution before start work and the like.
The operation process requirements and quality standards comprise: the core content of the operation instruction book, filling process technology, quality standard, acceptance information and the like.
The operation summary includes: and summarizing the operation and the use condition of the operation instruction book and proposing related suggestions and opinions.
The attached table includes: quality control record list and risk control reminding list.
the field operation mobile application executes the on-line acceptance check (main work project acceptance opinion, signer and signature time) of the operation items through the operation instruction information downloading (work task, start time, planning time, responsible person, basic operation condition and the like), display and on-line acceptance check of the operation items, synchronizes the acceptance check information with a hydropower production management information system, cancels the backfilling in the production management system, avoids repeated work, improves the efficiency of operation management, is a functional module in the mobile operation APP, and a client can access the authorized functions through a special mobile phone.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (5)
1. a hydropower station field standardized operation management and control system is characterized by comprising a running inspection operation library module, a plan task module, a field execution module and a mobile operation terminal, wherein the running inspection operation library module is used for storing equipment running inspection guide rules and power station equipment running inspection rules, the plan task module is used for storing and managing annual maintenance plans and monthly maintenance plans, the field execution module is used for storing and managing maintenance work orders, the mobile operation terminal is used for loading an APP program, and the APP program is used for acquiring maintenance work order data in the field execution module and synchronously returning the operation data of the mobile operation terminal to the field execution module;
The operation inspection operation library module, the plan task module and the field execution module are respectively arranged on different servers or the same server, the data of the plan task module is generated according to the data of the operation inspection operation library module, and the data of the field execution module is generated according to the data of the plan task module.
2. The hydropower station site standardized operation management and control system according to claim 1, wherein the App program in the mobile operation terminal comprises a quality control record sheet App, an operation instruction sheet App and a risk control reminding sheet App, and is used for correspondingly acquiring data in the site execution module.
3. A hydropower station site standardized operation management and control method is characterized in that in the management and control system of claim 1 or 2, the system work flow is as follows:
1) Maintaining equipment operation inspection guide rules and power station equipment operation inspection rules in the operation inspection operation library module;
2) In the planning task module, according to the guide rule and the regulation of the operation library module, an annual overhaul maintenance plan and a monthly overhaul maintenance plan are compiled;
3) Executing a maintenance work order in a field execution module, and creating a work ticket and an operation instruction book, wherein the work ticket comprises a daily risk pre-control order, and the operation instruction book comprises a quality control record order and a risk control reminding order;
4) The mobile operation terminal obtains the data of the maintenance work order through the loaded program, is used for executing the on-site acceptance management of the hydropower station, and synchronously returns the acceptance management data to the on-site execution module.
4. The hydropower station site standardized operation management and control method according to claim 3, wherein the data storage, generation and transmission method comprises the following steps:
In the operation library module for operation inspection, the equipment operation inspection guide comprises at least one of the following data: equipment tree, guide rule, release date, revision description, version, equipment maintenance type, inspection project, technical supervision, period, source and quality standard; the power station equipment operation inspection procedure comprises at least one of the following data: equipment tree, procedure, release date, update description, version, reference guide, technical supervision specialty, equipment maintenance type, inspection project, project basis/source, period, acceptance level, operation project and procedure, process requirement and quality standard, notice, quality control record sheet and risk control reminding sheet;
The planning task module automatically or manually generates an annual overhaul maintenance plan according to the operation and inspection period, frequency and last completion time data in the operation and inspection regulation of the power station equipment, wherein the annual overhaul maintenance plan comprises at least one of the following data: year, task name, operation category, standard project work content, non-standard project work content, planned start date, planned completion date, team group, work responsible person, quality standard, project source basis, process requirement and quality standard, notice; automatically filtering and generating a monthly overhaul maintenance plan according to the planned start time and the planned end time in the annual overhaul maintenance plan marked as approved, and adding a monthly overhaul maintenance plan task which is not finished in the previous month to the monthly overhaul maintenance plan in a rolling manner, wherein the generation of the monthly overhaul maintenance plan comprises at least one of the following adjustment modes: adjusting in advance, planning and changing, and selectively creating a maintenance work order through multiple tasks and multiple projects;
The field execution module is used for carrying out a maintenance work order on the field, and at least generating the following data according to the maintenance work order: the work ticket comprises a daily risk pre-control list, the work instruction comprises a quality control record list and a risk control reminding list, a corresponding program communicated with an App program of the mobile operation terminal is loaded in the field execution module, the information of the work instruction is downloaded to the mobile operation terminal, and the mobile operation terminal executes acceptance information on the field, wherein the content comprises: and the operation items comprise whether the operation items are finished, signers, inspection acceptors, inspection and acceptance opinions, inspection and acceptance time and actual measurement data, and the field execution and acceptance information is synchronously transmitted back to the operation instruction book.
5. The hydropower station site standardized operation management and control method according to claim 3, wherein the mobile operation terminal downloads and displays operation instruction book information in the maintenance work order, and completes online acceptance of operation items according to the operation instruction book, and the acceptance information is synchronously checked with a production management information system of the hydropower station.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111507635A (en) * | 2020-04-22 | 2020-08-07 | 国网天津市电力公司 | Power transformation operation and inspection intelligent mobile operation system and method based on power internet of things |
CN112270496A (en) * | 2020-11-16 | 2021-01-26 | 河北云酷科技有限公司 | Industrial field on-site operation risk pre-control method |
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