CN102147604A - Integrated system and method for monitoring mix proportion - Google Patents
Integrated system and method for monitoring mix proportion Download PDFInfo
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- CN102147604A CN102147604A CN201010106389XA CN201010106389A CN102147604A CN 102147604 A CN102147604 A CN 102147604A CN 201010106389X A CN201010106389X A CN 201010106389XA CN 201010106389 A CN201010106389 A CN 201010106389A CN 102147604 A CN102147604 A CN 102147604A
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Abstract
The invention discloses integrated system and method for monitoring mix proportion. The integrated system disclosed by the invention comprises a hardware part and a software part, wherein the hardware part comprises production equipment, a production equipment terminal computer, a data collecting device, a controller, a business management terminal computer, a monitoring management terminal machine, a business management server and a monitoring mechanism server; the software part comprises a data collecting software, a transmission tool software, a business management software, a monitoring management software, a business management database software and a monitoring management database software; the data collecting device is divided into three structures and connected with a converter which is connected with the controller; the software is divided into three layers according to structure, wherein the first layer is a data collecting layer, the second layer is a business management layer, and the third layer is a monitoring management layer.
Description
Technical field:
The present invention relates to a kind of match ratio monitoring integral system and method for blending station.
Background technology:
At present, when constructing, highway construction sets up blending station mostly, the task of blending station is with main material pitch, the cement concrete mixing is is evenly mixed and stirred in proportion, present most of blending station production and management method are comparatively original, be by manual type control match ratio in the production run, so just, exist the human factor of can not ignore, for example responsibility is difficult for distinguishing, the leader can not be timely to the detail of work, problems such as exact grasp, and then for promoting one's private interests under the guise of serving the public, using inferior materials and turning out substandard goods provides chance, for error in producing and problem the possibility that plays truant and practise deception has been arranged, to cause enterprise's production cost to increase like this, income reduces, and has wasted Enterprise Resource.Along with expanding economy, some units adopt comparatively advanced aggregate batcher and stirring machine, can control match ratio to a certain extent, but this control mode only depends on the quality and the precision of proportioning machine, each department such as supervisory engineering department, management department, owner department such as Ministry of Communications, height is founded the bureau and all can't be understood the construction quality situation timely, there are many human factors in report and audit by successively, the responsible person of all departments is difficult to qualitative problems of construction is rectified and improved timely and effectively, causes pitch, the quality of production of cement concrete is difficult to be guaranteed.Because the equal addressing of production of blending station is near the highway of line of project or near the mountain area, the smooth transportation condition of road is relatively poor, industry hereto, and there is natural barrier to the supervision of engineering in the upper strata leader of supervision department and responsible engineering management with managing.At present all there is above-mentioned drawback in the mode of production of blending station production field, and supervision layer and leadership can't be real-time obtains first-hand production data material, to used inferior materials and turned out substandard goods, adulterating provides chance, influences product quality.Along with fast development of national economy, this traditional production model is badly in need of comprehensively transforming, change control that is traditional, extensive, artificial, system, way to manage, realize that information-based and intensive management is the direction of making great efforts, make each administration and supervision authorities obtain production data at any time as far as possible and carry out the developing goal in this field of real-time monitoring and management.Therefore, to carry out real-time monitoring, control integration system be anxious important topic to be solved to a kind of match ratio for blending station of development always.
Summary of the invention:
The present invention is primarily aimed at above-mentioned the deficiencies in the prior art, a kind of match ratio monitoring integral system and method for blending station is provided, utilize the aggregate batcher and the stirring machine of cement concrete blending station, and it is transformed, obtain the match ratio actual numerical value by load cell signal, compare with standard mix, to reach the purpose of real-time acquisition production data and monitoring blending station match ratio.
For achieving the above object, the present invention adopts following technical scheme:
Match ratio monitoring integral system and method are made up of hardware and software two parts; Hardware components comprises a plurality of production equipments, a plurality of production equipment terminal computer, a plurality of data collector, a plurality of controller, a plurality of service management terminal computer, a plurality of monitoring management terminating machine, service managing server and monitor control mechanism server; Data collector comprises a plurality of LOAD CELLS, a plurality of converter, a plurality of controller; Data collector is divided into three kinds of structures: 1, first kind of structure, from the software that mixer carries, obtain information automatically, and gather the signal of its work and the parameter of operation; 2, second kind of structure is divided into first kind of situation of two kinds of situation: a. obtained aggregate by the LOAD CELLS that is equipped with on aggregate batcher and the stirring machine weight signal, then this voltage signal being carried out rectifying and wave-filtering handles, be converted to current signal by signal converter CF-07 again, and be connected with control module, by data acquisition software weight signal is converted to match ratio numerical value; B. second kind of situation installed LOAD CELLS in addition at the hopper place of aggregate batcher and stirring machine, and by obtaining data message after the current rectifying and wave filtering circuit processing; 3, the third structure is obtained data message by the instrument box in the pulpit of coagulating cement soil mixing plant;
Above-mentioned LOAD CELLS is installed in respectively on aggregate batcher and the stirring machine, the converter input end corresponding respectively by the output terminal of lead LOAD CELLS is connected, the output terminal of a plurality of signal converters is connected with the corresponding input end pin of controller, and the communication interface of controller is connected with network; The production equipment terminal computer is connected by network with service managing server; Service managing server is connected by network with the service management terminal computer, and service managing server is connected by network with the monitoring management server simultaneously;
Above-mentioned software section is divided into three levels by structure, and ground floor is a data collection layer, and the second layer is a SML, and the 3rd layer is the monitoring management layer; Software section comprises data acquisition software, transmission tool software, service management software, monitoring and control management software, service management database software and monitoring management database software;
Above-mentioned data acquisition software is embedded in the production equipment terminal computer, the information of gathering is carried out data statistics, storage in real time and implements to communicate by letter with the service management terminal computer; The service management database software is embedded in the service management database, receives the real-time running data that transmits from on-the-spot each opertaing device, and data are saved in the service managing server; The monitoring management database software is embedded in the monitoring management database, is connected with each blending station is round-the-clock by wide area network supervisory organ, and the data that accept in real time, supervision are new are carried out remote monitoring to the production overall process, and the data in real time in the production run is transmitted; Service management software is embedded in the service management terminal computer, calls at any time, deal with data and storing back in the service managing server; Monitoring and control management software is embedded in the monitoring management terminal computer, by information monitoring, parameter maintenance, authority setting, note four sub-programs is set and forms, and constitutes four functional modules.
Match ratio monitoring integral system and method comprise the steps: (1) typing standard mix, permissible variation scope, material information, equipment essential information on service management terminal computer institute loaded service management software; (2) by the data collector image data, data collector of the present invention is divided into three kinds of structures: 1, first kind of structure, from the software that mixer carries, obtain information automatically, and gather the signal of its work and the parameter of operation; 2, second kind of structure is divided into first kind of situation of two kinds of situation: a. obtained aggregate by the LOAD CELLS that is equipped with on aggregate batcher and the stirring machine weight signal, then this voltage signal being carried out rectifying and wave-filtering handles, be converted to current signal by signal converter CF-07 again, and be connected with control module, by data acquisition software weight signal is converted to match ratio numerical value; B. second kind of situation installed LOAD CELLS in addition at the hopper place of aggregate batcher and stirring machine, and by obtaining data message after the current rectifying and wave filtering circuit processing; 3, the third structure is obtained data message by the instrument box in the pulpit of coagulating cement soil mixing plant; (3) data message that obtains of data collector sends to the local service management server by LAN (Local Area Network), and service managing server receives and the corresponding data of storage data collector; (4) the service management software on the service management terminal computer calls the information that is stored in the service managing server immediately, by abundant excavation, analysis, processing to data, can control historical production information, check implication problem, may command is current produces, realize the integrated of production equipment, isomery control system and production and operation, but the analyzing stored data, predicts following production information, anticipating risk; (5) service management software is according to actual conditions specification error scope, if actual match ratio surpasses this error range, to start early warning system, the data that are about to problem match ratio situation send and are uploaded to relevant unit and with the note form problem data are sent to relevant responsible person by SMS platform, and service managing server arrives monitoring management system by network with data transmission; (6) the monitor control mechanism server receives and the storage corresponding information, and can call at any time for the monitoring management terminal computer; (7) monitoring and control management software on the monitor terminal computing machine calls, handles the information that is stored in the monitor control mechanism server, on the one hand, and on-line monitoring synchronously, work under supervision process; Information in the production run supplies monitoring management on the other hand; (8) can obtain the production information of attaining the Way and the abnormal data by Analysis and Screening by monitoring and control management software at supervision layer, the relevant responsible person of the engineering production problem short message prompt that SMS platform sends of can attaining the Way by service management software.
Main points of the present invention:
System of the present invention constitutes and job step is key of the present invention and core.Its principle of work is that the LOAD CELLS that data collector is had by oneself by aggregate batcher and stirring machine is obtained the weight signal of aggregate, then this voltage signal is carried out rectifying and wave-filtering and handles, so that reduce the error that signal noise is brought; Be converted to current signal by signal converter CF-07 again, and be connected with control module; By data acquisition software weight signal is converted to match ratio numerical value, at the supervision layer match ratio numerical value of this numerical value and standard is compared, according to actual conditions specification error scope, if actual match ratio surpasses this error range, to start early warning system, the data that are about to problem match ratio situation send and are uploaded to relevant unit and with the note form problem data are sent to relevant responsible person by SMS platform.
Beneficial effect of the present invention:
Match ratio monitoring integral system and method are compared with prior art, have to improve and detect management level, realize the electronization of testing process and the informationization of history traceability, detection information is carried out electronic record, handle, statistics and analysis, alleviate information filing workload greatly, all stipulate detecting recording of information content and form, make things convenient for different institutions to detecting sharing of information, the tabulate statistics of detection information and the analysis of different testing agencies are come true, to detect contract, detection scheme, the test specimen circulation, information such as checkout equipment join and manage in the system, realize the systematicness and the integrality of the information that detects, prevented the advantages such as omission of information; The present invention makes the responsible official of each department of engineering can be real-time engineering is monitored, obtain the most real first-hand construction quality situation, can analyze and improve qualitative problems of construction timely, the present invention will be widely used in the monitoring of blending station match ratio and other parameter detecting, the monitoring relevant industries.
Description of drawings:
Fig. 1 is a structural representation of the present invention.
Fig. 2 is first kind of structural representation of data collector of the present invention.
Fig. 3 is second kind of structural representation of data collector of the present invention.
Fig. 4 is the third structural representation of data collector of the present invention.
Embodiment:
Embodiment one
Match ratio monitoring integral system and method are made up of hardware and software two parts; Hardware components comprises a plurality of production equipments, a plurality of production equipment terminal computer, a plurality of data collector, a plurality of controller, a plurality of service management terminal computer, a plurality of monitoring management terminating machine, service managing server and monitor control mechanism server; Data collector comprises a plurality of LOAD CELLS, a plurality of converter, a plurality of controller; Data collector is divided into three kinds of structures: 1, first kind of structure, from the software that mixer carries, obtain information automatically, and gather the signal of its work and the parameter of operation; 2, second kind of structure is divided into first kind of situation of two kinds of situation: a. obtained aggregate by the LOAD CELLS that is equipped with on aggregate batcher and the stirring machine weight signal, then this voltage signal being carried out rectifying and wave-filtering handles, be converted to current signal by signal converter CF-07 again, and be connected with control module, by data acquisition software weight signal is converted to match ratio numerical value; B. second kind of situation installed LOAD CELLS in addition at the hopper place of aggregate batcher and stirring machine, and by obtaining data message after the current rectifying and wave filtering circuit processing; 3, the third structure is obtained data message by the instrument box in the pulpit of coagulating cement soil mixing plant;
Above-mentioned LOAD CELLS is installed in respectively on aggregate batcher and the stirring machine, the converter input end corresponding respectively by the output terminal of lead LOAD CELLS is connected, the output terminal of a plurality of signal converters is connected with the corresponding input end pin of controller, and the communication interface of controller is connected with network; The production equipment terminal computer is connected by network with service managing server; Service managing server is connected by network with the service management terminal computer, and service managing server is connected by network with the monitoring management server simultaneously;
Above-mentioned software section is divided into three levels by structure, and ground floor is a data collection layer, and the second layer is a SML, and the 3rd layer is the monitoring management layer; Software section comprises data acquisition software, transmission tool software, service management software, monitoring and control management software, service management database software and monitoring management database software;
Above-mentioned data acquisition software is embedded in the production equipment terminal computer, the information of gathering is carried out data statistics, storage in real time and implements to communicate by letter with the service management terminal computer; The service management database software is embedded in the service management database, receives the real-time running data that transmits from on-the-spot each opertaing device, and data are saved in the service managing server; The monitoring management database software is embedded in the monitoring management database, is connected with each blending station is round-the-clock by wide area network supervisory organ, and the data that accept in real time, supervision are new are carried out remote monitoring to the production overall process, and the data in real time in the production run is transmitted; Service management software is embedded in the service management terminal computer, calls at any time, deal with data and storing back in the service managing server; Monitoring and control management software is embedded in the monitoring management terminal computer, by information monitoring, parameter maintenance, authority setting, note four sub-programs is set and forms, and constitutes four functional modules.
Match ratio monitoring integral system and method comprise the steps: (1) typing standard mix, permissible variation scope, material information, equipment essential information on service management terminal computer institute loaded service management software; (2) by the data collector image data, data collector of the present invention is divided into three kinds of structures: 1, first kind of structure, from the software that mixer carries, obtain information automatically, and gather the signal of its work and the parameter of operation; 2, second kind of structure is divided into first kind of situation of two kinds of situation: a. obtained aggregate by the LOAD CELLS that is equipped with on aggregate batcher and the stirring machine weight signal, then this voltage signal being carried out rectifying and wave-filtering handles, be converted to current signal by signal converter CF-07 again, and be connected with control module, by data acquisition software weight signal is converted to match ratio numerical value; B. second kind of situation installed LOAD CELLS in addition at the hopper place of aggregate batcher and stirring machine, and by obtaining data message after the current rectifying and wave filtering circuit processing; 3, the third structure is obtained data message by the instrument box in the pulpit of coagulating cement soil mixing plant; (3) data message that obtains of data collector sends to the local service management server by LAN (Local Area Network), and service managing server receives and the corresponding data of storage data collector; (4) the service management software on the service management terminal computer calls the information that is stored in the service managing server immediately, by abundant excavation, analysis, processing to data, can control historical production information, check implication problem, may command is current produces, realize the integrated of production equipment, isomery control system and production and operation, but the analyzing stored data, predicts following production information, anticipating risk; (5) service management software is according to actual conditions specification error scope, if actual match ratio surpasses this error range, to start early warning system, the data that are about to problem match ratio situation send and are uploaded to relevant unit and with the note form problem data are sent to relevant responsible person by SMS platform, and service managing server arrives monitoring management system by network with data transmission; (6) the monitor control mechanism server receives and the storage corresponding information, and can call at any time for the monitoring management terminal computer; (7) monitoring and control management software on the monitor terminal computing machine calls, handles the information that is stored in the monitor control mechanism server, on the one hand, and on-line monitoring synchronously, work under supervision process; Information in the production run supplies monitoring management on the other hand; (8) can obtain the production information of attaining the Way and the abnormal data by Analysis and Screening by monitoring and control management software at supervision layer, the relevant responsible person of the engineering production problem short message prompt that SMS platform sends of can attaining the Way by service management software.
Embodiment two
Blending station aggregate batcher and stirring machine can select that the friendly JS series of Shandong circle, Dezhou side, Shandong build, the friend is built in Shandong, and 26S Proteasome Structure and Function is similar.With reference to Fig. 2, with friendly JS series aggregate batcher of Shandong circle and stirring machine is example, four aggregate hoppers are equipped with sand respectively and carry out proportioning with three kinds of different rubbles according to the C30 match ratio, from hopper, be poured onto sand and rubble on the travelling belt successively, transmission has weighing device, obtains the weight of every kind of batching pouring by the difference of weighing at every turn.Transmit by travelling belt after four kinds of batching pourings finish and rise to cement pouring place, LOAD CELLS also is set herein, cement is poured onto in the hopper, stir then according to match ratio.Hopper is arranged on the transport vehicle top position, and the transport vehicle of can easily concrete being packed into transports, so that carry out next workflow.
The LOAD CELLS at two places, promptly the sensor on four kinds of batching travelling belts and the sensor at cement hopper place are directly connected to aggregate batcher and show numerical value.Two place's sensor signals are the voltage signal of less millivolt level, and the present invention comes out the voltage signal parallel connection at two places, at first by current rectifying and wave filtering circuit, to avoid the influence of noise to signal accuracy.Be converted to current signal by signal converter CF-07 then, CF-07 series strain mV signal isolator is a kind of direct current signal that the millivolt signal of strain transducer output can be converted to one group of output quantity through the isolation amplification, can gather isolation transmit to LOAD CELLS mV signal, a module can insert 1 to 4 LOAD CELLS, and to its back this transmitter input of outputting standard simulating signal that superposes, output, tripartite full isolation of power supply, anti-interference, and output, output range of choice wide, the accuracy height, power supply can be selected the 10V excitation power supply.The signal isolator output signal is connected to the signal source of PLC control module as data collection layer.The PLC module is connected with server and by wireless network information is sent in the supervisory computer, realizes the purpose of monitoring in real time.In the real work of blending station, when aggregate batcher and stirring machine carry out proportioning when producing according to C30, compare with the C30 match ratio of standard in the service management software of actual match ratio numerical value in the service management computing machine that obtains by the present invention, setting the match ratio error range is 7%, if the phenomenon of error range appears exceeding in the match ratio in the production run, will carry out the early warning operation: comprise problem match ratio information recording and sending to relevant supervisory computers; Also comprise the note warning function, the form of problem match ratio situation with note sent in relevant responsible person's mobile phone, report to the responsible official and can remind the responsible official in time to carry out measures to rectify and reform in the very first time problem is handled by SMS platform.
Above said content is the optimum exemplifying embodiment of the present invention; be not that the present invention is imposed any restrictions; the any simple modifications and changes that every essence technology contents according to the present invention is made above-mentioned embodiment; and make the modification of equivalent structure for structure of the present invention, all belong in the protection domain of technical solution of the present invention.
Claims (5)
1. match ratio is monitored integral system and method, comprise hardware and software two parts, it is characterized in that hardware components comprises a plurality of production equipments, a plurality of production equipment terminal computer, a plurality of data collector, a plurality of controller, a plurality of service management terminal computer, a plurality of monitoring management terminating machine, service managing server and monitor control mechanism server; Software section is divided into three levels by structure, and ground floor is a data collection layer, and the second layer is a SML, and the 3rd layer is the monitoring management layer; Match ratio monitoring integral system and method comprise eight steps; Software section comprises data acquisition software, transmission tool software, service management software, monitoring and control management software, service management database software and monitoring management database software;
Above-mentioned data collector comprises a plurality of LOAD CELLS, a plurality of converter, a plurality of controller; Data collector is divided into three kinds of structures: 1, first kind of structure, from the software that mixer carries, obtain information automatically, and gather the signal of its work and the parameter of operation; 2, second kind of structure is divided into first kind of situation of two kinds of situation: a. obtained aggregate by the LOAD CELLS that is equipped with on aggregate batcher and the stirring machine weight signal, then this voltage signal being carried out rectifying and wave-filtering handles, be converted to current signal by signal converter CF-07 again, and be connected with control module, by data acquisition software weight signal is converted to match ratio numerical value; B. second kind of situation installed LOAD CELLS in addition at the hopper place of aggregate batcher and stirring machine, and by obtaining data message after the current rectifying and wave filtering circuit processing; 3, the third structure is obtained data message by the instrument box in the pulpit of coagulating cement soil mixing plant;
Above-mentioned LOAD CELLS is installed in respectively on aggregate batcher and the stirring machine, the converter input end corresponding respectively by the output terminal of lead LOAD CELLS is connected, the output terminal of a plurality of signal converters is connected with the corresponding input end pin of controller, and the communication interface of controller is connected with network; The production equipment terminal computer is connected by network with service managing server; Service managing server is connected by network with the service management terminal computer, and service managing server is connected by network with the monitoring management server simultaneously.
2. match ratio monitoring integral system according to claim 1 and method, it is characterized in that described software section: data acquisition software is embedded in the production equipment terminal computer, the information of gathering is carried out data statistics, storage in real time and implements to communicate by letter with the service management terminal computer; The service management database software is embedded in the service management database, receives the real-time running data that transmits from on-the-spot each opertaing device, and data are saved in the service managing server; The monitoring management database software is embedded in the monitoring management database, is connected with each blending station is round-the-clock by wide area network supervisory organ, and the data that accept in real time, supervision are new are carried out remote monitoring to the production overall process, and the data in real time in the production run is transmitted; Service management software is embedded in the service management terminal computer, calls at any time, deal with data and storing back in the service managing server.
3. match ratio monitoring integral system according to claim 1 and method, it is characterized in that described monitoring and control management software is embedded in the monitoring management terminal computer, by information monitoring, parameter maintenance, authority setting, note four sub-programs are set and form, constitute four functional modules.
4. match ratio monitoring integral system according to claim 1 and method, it is characterized in that the 3rd layer of monitoring management layer of described software section, if the phenomenon of error range appears exceeding in the match ratio in the production run, the supervision layer will carry out the early warning operation: comprise problem match ratio information recording and sending to relevant supervisory computers; Also comprise the note warning function, the form of problem match ratio situation with note sent in relevant responsible person's mobile phone, report to the responsible official and can remind the responsible official in time to carry out measures to rectify and reform in the very first time problem is handled by SMS platform.
5. match ratio monitoring integral system according to claim 1 and method is characterized in that described match ratio monitoring integral system and method comprise the steps: (1) typing standard mix, permissible variation scope, material information, equipment essential information on service management terminal computer institute loaded service management software; (2) by the data collector image data, data collector of the present invention is divided into three kinds of structures: 1, first kind of structure, from the software that mixer carries, obtain information automatically, and gather the signal of its work and the parameter of operation; 2, second kind of structure is divided into first kind of situation of two kinds of situation: a. obtained aggregate by the LOAD CELLS that is equipped with on aggregate batcher and the stirring machine weight signal, then this voltage signal being carried out rectifying and wave-filtering handles, be converted to current signal by signal converter CF-07 again, and be connected with control module, by data acquisition software weight signal is converted to match ratio numerical value; B. second kind of situation installed LOAD CELLS in addition at the hopper place of aggregate batcher and stirring machine, and by obtaining data message after the current rectifying and wave filtering circuit processing; 3, the third structure is obtained data message by the instrument box in the pulpit of coagulating cement soil mixing plant; (3) data message that obtains of data collector sends to the local service management server by LAN (Local Area Network), and service managing server receives and the corresponding data of storage data collector; (4) the service management software on the service management terminal computer calls the information that is stored in the service managing server immediately, by abundant excavation, analysis, processing to data, can control historical production information, check implication problem, may command is current produces, realize the integrated of production equipment, isomery control system and production and operation, but the analyzing stored data, predicts following production information, anticipating risk; (5) service management software is according to actual conditions specification error scope, if actual match ratio surpasses this error range, to start early warning system, the data that are about to problem match ratio situation send and are uploaded to relevant unit and with the note form problem data are sent to relevant responsible person by SMS platform, and service managing server arrives monitoring management system by network with data transmission; (6) the monitor control mechanism server receives and the storage corresponding information, and can call at any time for the monitoring management terminal computer; (7) monitoring and control management software on the monitor terminal computing machine calls, handles the information that is stored in the monitor control mechanism server, on the one hand, and on-line monitoring synchronously, work under supervision process; Information in the production run supplies monitoring management on the other hand; (8) can obtain the production information of attaining the Way and the abnormal data by Analysis and Screening by monitoring and control management software at supervision layer, the relevant responsible person of the engineering production problem short message prompt that SMS platform sends of can attaining the Way by service management software.
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| CN103558760A (en) * | 2013-11-04 | 2014-02-05 | 上海师范大学 | Prediction control method in feeding process of weighing type plastic raw material dosing machine |
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Application publication date: 20110810 |