CN109115646A - Bituminous concrete metering and monitoring system - Google Patents
Bituminous concrete metering and monitoring system Download PDFInfo
- Publication number
- CN109115646A CN109115646A CN201811128976.1A CN201811128976A CN109115646A CN 109115646 A CN109115646 A CN 109115646A CN 201811128976 A CN201811128976 A CN 201811128976A CN 109115646 A CN109115646 A CN 109115646A
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- China
- Prior art keywords
- bituminous concrete
- monitoring system
- parameter
- concrete
- real time
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- 239000004567 concrete Substances 0.000 title claims abstract description 56
- 238000012544 monitoring process Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 12
- 239000011384 asphalt concrete Substances 0.000 claims abstract description 10
- 239000002893 slag Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 4
- 235000021355 Stearic acid Nutrition 0.000 claims description 4
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 4
- 239000004571 lime Substances 0.000 claims description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 4
- 239000002689 soil Substances 0.000 claims description 4
- 239000008117 stearic acid Substances 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims 3
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 14
- 239000010426 asphalt Substances 0.000 description 6
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- -1 sodium alkyl sulfonate Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N5/00—Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/38—Concrete; Lime; Mortar; Gypsum; Bricks; Ceramics; Glass
- G01N33/383—Concrete or cement
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Biochemistry (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Ceramic Engineering (AREA)
- Food Science & Technology (AREA)
- Medicinal Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The present invention discloses a kind of metering of bituminous concrete and monitoring system.The system comprises: at least one detection unit is arranged respectively at different workshops, detects the different material weight for producing bituminous concrete；Statistic unit counts and parses the detection data of the detection unit output, exports continuous data in real time；Acquisition unit receives in real time and stores the continuous data；Business unit calls the continuous data of the acquisition unit storage and judges the asphalt concrete quality of the asphaltic concrete mixer production according to the continuous data.It can be detected in real time in different workshops through the invention for producing the weight of bituminous concrete raw material, judge whether the weight ratio between different material and other working conditions meet production requirement, realize the monitoring to the bituminous concrete quality of production.
Description
Technical field
The present invention relates to technical field of civil engineering, in particular to a kind of metering of bituminous concrete and monitoring system.
Background technique
Asphalt mixing plant is the capital equipment for producing asphalt.
The quality of asphalt mixtures that asphalt mixing plant uses can directly influence construction quality.Monitor pitch
The bitumen aggregate ratio of mixture is simultaneously whether discovery manufacturing parameter meets design requirement, is the important link of construction.
Summary of the invention
The embodiment of the present invention at least provides a kind of metering of bituminous concrete and monitoring system, can measure and monitor in real time
The raw material of Workshop Production and asphaltic concrete mixer investment, realizes the real time monitoring to bituminous concrete production process, improves
The quality of production of bituminous concrete.
The system comprises:
At least one detection unit is arranged respectively at different workshops, detects for producing bituminous concrete not
Same raw material weight；
Statistic unit counts and parses the detection data of the detection unit output, exports continuous data in real time；
Acquisition unit receives in real time and stores the continuous data；
Business unit calls the continuous data of the acquisition unit storage and judges the drip according to the continuous data
The asphalt concrete quality of green concrete mixer production.
In some embodiments disclosed by the invention, the detection unit includes weight sensor；
The weight sensor is arranged respectively at different workshops, for measuring the weight of different material.
In some embodiments disclosed by the invention, the business unit is configured to obtain different material according to continuous data
Parameter ratio, the parameter than with current preset ratio, judge the parameter than and the preset ratio deviation be less than most
Judge that the asphalt concrete quality of the asphaltic concrete mixer production is qualified after small threshold value.
In some embodiments disclosed by the invention, judge the parameter than and the deviation of the preset ratio be greater than maximum threshold
It is alerted after value.
In some embodiments disclosed by the invention, the detection unit includes temperature sensor；
The temperature sensor configuration is in the asphaltic concrete mixer, for detecting the bituminous concrete in real time
The operating temperature of blender.
In some embodiments disclosed by the invention, the business unit is configured that
Criticism break the parameter than and the preset ratio deviation be less than minimum threshold after judge that the pitch is mixed
Whether the operating temperature of solidifying soil blender is located at normal temperature range；
After the operating temperature for judging the asphaltic concrete mixer is located at normal temperature range, judge that the pitch is mixed
The asphalt concrete quality of solidifying soil blender production is qualified.
In some embodiments disclosed by the invention, the preset ratio is configured to 25 parts of shraff powder, ground granulated blast furnace slag
10 parts, 8 parts of lime, 10 parts of cement, 1 part of dodecyl sodium sulfate, 2 parts of stearic acid.
In some embodiments disclosed by the invention, the system comprises background management units；
The background management unit is configured that
A parameter configuration page is at least provided, for keying in described in configuration according to user demand in the parameter configuration page
Preset ratio.
In some embodiments disclosed by the invention, the background management unit is configured that
A visual page is at least provided, for showing the parameter ratio in real time.
In some embodiments disclosed by the invention, the detection unit includes humidity sensor；
The temperature sensor configuration is in the asphaltic concrete mixer, for detecting the bituminous concrete in real time
The working relative humidity of blender.
For above scheme, the present invention is by being referring to the drawings described in detail disclosed exemplary embodiment, also
The other feature and its advantage for making the embodiment of the present invention understand.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the system diagram of embodiment.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below claimed
The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without creative efforts belongs to the model that the present invention protects
It encloses.
The present embodiment provides a kind of metering of bituminous concrete and monitoring systems.System through this embodiment can be real-time
For producing the weight of the different material of bituminous concrete in detection workshop；It will test the weight of the different material of acquisition again
It is counted, for judging whether weight ratio between different material and other working conditions meet production requirement, is realized to drip
The monitoring of green concrete production quality.
In order to realize above content, Fig. 1 is please referred to；The system of the present embodiment includes several weight sensors, several plant areas
Facilities control console, acquisition center and operation system.
Several weight sensors are arranged respectively at all workshops for being used to produce bituminous concrete, realize to different originals
The real-time monitoring of material.Optionally, above-mentioned weight sensor is replaced using the electronic scale in workshop.
Several plant area's facilities control consoles generally have the function of gateway, can collect on-site all wt sensor and adopt
The detection data of collection, and continuous data is exported in real time after counting all detection datas.So, continuous data can be direct
Feedback all raw materials of bituminous concrete the condition of production.
Center configuration is acquired in the control computer room of plant area；Acquisition center can the long-range communication of plant area's facilities control console, it is real
When acquisition and store the continuous data of one or more plant area's facilities control consoles output.
Operation system is mounted in the computer room terminal of control computer room, can call the continuous data of acquisition central store.Business
Unit obtains the parameter ratio for all raw materials that on-site generates according to the continuous data of calling.
Operation system by comparing parameter than with all preset ratios, judge parameter than and preset ratio deviation be less than most
Judge that the asphalt concrete quality of asphaltic concrete mixer production is qualified after small threshold value.Judging parameter than inclined with preset ratio
Difference alerts after being greater than max-thresholds.Minimum threshold and max-thresholds are preferably the two-end-point of general bitumen aggregate ratio value range.
Through the above scheme, the present embodiment can supervise all workshops of the entire plant area of production bituminous concrete
Control；The same batch raw material weight produced in each workshop is detected respectively.By obtaining the weight ratio with raw material in batch, can sentence
The macroscopic quality of the bituminous concrete of disconnected present lot production.
In some embodiments, the configuration of moiety by weight sensor is in asphaltic concrete mixer.Since raw material is in pitch
Addition in concrete mixer has sequencing.So pass through the difference before and after acquisition adding raw materials, available addition
The weight of each raw material in agitator tank.By obtaining the weight ratio of each raw material in agitator tank, can further judge currently to drip
The asphalt concrete quality produced in green concrete mixer.
In some embodiments, detection unit further comprises having temperature sensor, and temperature sensor configuration is mixed in pitch
Solidifying soil blender, for detecting the operating temperature of asphaltic concrete mixer in real time.The operation system of the present embodiment is being criticized
Disconnected parameter than and preset ratio deviation be less than minimum threshold after judge whether the operating temperature of asphaltic concrete mixer is located at mark
Quasi- temperature range；After the operating temperature for judging asphaltic concrete mixer is located at normal temperature range, bituminous concrete is judged
The asphalt concrete quality of blender production is qualified.
In some embodiments, detection unit includes humidity sensor；Temperature sensor is configured in the bituminous concrete
Blender, for detecting the working relative humidity of the asphaltic concrete mixer in real time.
In some embodiments, the workshop of the weight sensor configuration of the present embodiment is respectively used to production shraff
Powder, ground granulated blast furnace slag, lime, cement, dodecyl sodium sulfate and stearic acid.
Preferably, preset than being 25 parts of shraff powder, 10 parts of ground granulated blast furnace slag, 8 parts of lime, 10 parts of cement, 12
1 part of sodium alkyl sulfonate and 2 parts of stearic acid.Minimum threshold be the ratio of waste ceramic feed powder and ground granulated blast furnace slag be 2.5 and other
Raw material is with the weight ratio to ground granulated blast furnace slag 0.1 to 1.
Preferably, the system of the present embodiment includes the background management system configured in computer room terminal, and background management system exists
When being activated, the parameter configuration page and visual page are provided.
Through the above scheme, user can demand adjusted in the parameter configuration page it is preset than the raw material and different material that are related to
Weight ratio.Meanwhile visual page can show all raw materials and different material parameter ratio of production in real time, convenient for management
Personnel realize the process control of production.
These are only the preferred embodiment of the present invention, is not intended to restrict the invention, for those skilled in the art
For member, the invention may be variously modified and varied.All within the spirits and principles of the present invention, it is made it is any modification,
Equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of bituminous concrete metering and monitoring system, which is characterized in that
The system comprises:
At least one detection unit is arranged respectively at different workshops, and the difference detected for producing bituminous concrete is former
Expect weight；
Statistic unit counts and parses the detection data of the detection unit output, exports continuous data in real time；
Acquisition unit receives in real time and stores the continuous data；
Business unit calls the continuous data of the acquisition unit storage and judges that the pitch is mixed according to the continuous data
The asphalt concrete quality of solidifying soil blender production.
2. bituminous concrete monitoring system as described in claim 1, which is characterized in that
The detection unit includes weight sensor；
The weight sensor is arranged respectively at different workshops, for measuring the weight of different material.
3. bituminous concrete monitoring system as claimed in claim 2, which is characterized in that
The business unit be configured to according to continuous data obtain different material parameter ratio, the parameter than with it is current
Preset ratio, judge the parameter than and the preset ratio deviation be less than minimum threshold after judge that the bituminous concrete stirs
The asphalt concrete quality of machine production is qualified.
4. bituminous concrete monitoring system as claimed in claim 3, which is characterized in that
Judge the parameter than and the preset ratio deviation be greater than max-thresholds after alert.
5. bituminous concrete monitoring system as claimed in claim 2, which is characterized in that
The detection unit includes temperature sensor；
The temperature sensor configuration is in the asphaltic concrete mixer, for detecting the bituminous concrete stirring in real time
The operating temperature of machine.
6. bituminous concrete monitoring system as claimed in claim 5, which is characterized in that
The business unit is configured that
Criticism break the parameter than and the preset ratio deviation be less than minimum threshold after judge the bituminous concrete
Whether the operating temperature of blender is located at normal temperature range；
After the operating temperature for judging the asphaltic concrete mixer is located at normal temperature range, the bituminous concrete is judged
The asphalt concrete quality of blender production is qualified.
7. bituminous concrete monitoring system as claimed in claim 5, which is characterized in that
The preset ratio is configured to 25 parts of shraff powder, 10 parts of ground granulated blast furnace slag, 8 parts of lime, 10 parts of cement, dodecyl
1 part of sodium sulfonate, 2 parts of stearic acid.
8. bituminous concrete monitoring system as described in claim 1, which is characterized in that
The system comprises background management units；
The background management unit is configured that
The one parameter configuration page is at least provided, it is described preset for keying in configuration in the parameter configuration page according to user demand
Than.
9. bituminous concrete monitoring system as claimed in claim 7, which is characterized in that
The background management unit is configured that
A visual page is at least provided, for showing the parameter ratio in real time.
10. bituminous concrete monitoring system as claimed in claim 2, which is characterized in that
The detection unit includes humidity sensor；
The temperature sensor configuration is in the asphaltic concrete mixer, for detecting the bituminous concrete stirring in real time
The working relative humidity of machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811128976.1A CN109115646A (en) | 2018-09-26 | 2018-09-26 | Bituminous concrete metering and monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811128976.1A CN109115646A (en) | 2018-09-26 | 2018-09-26 | Bituminous concrete metering and monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109115646A true CN109115646A (en) | 2019-01-01 |
Family
ID=64856351
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811128976.1A Pending CN109115646A (en) | 2018-09-26 | 2018-09-26 | Bituminous concrete metering and monitoring system |
Country Status (1)
| Country | Link |
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| CN (1) | CN109115646A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113740193A (en) * | 2021-08-25 | 2021-12-03 | 北京路新沥青混凝土有限公司 | Asphalt concrete quality monitoring method and equipment thereof |
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| WO2004046704A1 (en) * | 2002-11-15 | 2004-06-03 | Renesas Technology Corp. | Building quality monitoring system, building quality monitoring method, and semiconductor integrated circuit device used for them |
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| CN105382933A (en) * | 2014-09-05 | 2016-03-09 | 西安众智惠泽光电科技有限公司 | Concrete material preparing and stirring wireless monitoring method |
| CN106952033A (en) * | 2017-03-16 | 2017-07-14 | 沈阳新代信息技术有限公司 | A kind of mixing plant product quality monitoring system and method based on multi-data source |
| CN108358487A (en) * | 2018-03-20 | 2018-08-03 | 和县祥龙沥青混凝土有限公司 | A kind of bituminous concrete filler and bituminous concrete |
-
2018
- 2018-09-26 CN CN201811128976.1A patent/CN109115646A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004046704A1 (en) * | 2002-11-15 | 2004-06-03 | Renesas Technology Corp. | Building quality monitoring system, building quality monitoring method, and semiconductor integrated circuit device used for them |
| CN101692275A (en) * | 2009-10-21 | 2010-04-07 | 周巍 | Management and control integrated system and method for detecting strength of cement concretes |
| CN102147604A (en) * | 2010-02-05 | 2011-08-10 | 石庆生 | Integrated system and method for monitoring mix proportion |
| CN105382933A (en) * | 2014-09-05 | 2016-03-09 | 西安众智惠泽光电科技有限公司 | Concrete material preparing and stirring wireless monitoring method |
| CN106952033A (en) * | 2017-03-16 | 2017-07-14 | 沈阳新代信息技术有限公司 | A kind of mixing plant product quality monitoring system and method based on multi-data source |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113740193A (en) * | 2021-08-25 | 2021-12-03 | 北京路新沥青混凝土有限公司 | Asphalt concrete quality monitoring method and equipment thereof |
| CN113740193B (en) * | 2021-08-25 | 2022-12-20 | 北京路新沥青混凝土有限公司 | Asphalt concrete quality monitoring method and equipment thereof |
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Application publication date: 20190101 |