CN105382933A - Concrete material preparing and stirring wireless monitoring method - Google Patents
Concrete material preparing and stirring wireless monitoring method Download PDFInfo
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- CN105382933A CN105382933A CN201410449205.8A CN201410449205A CN105382933A CN 105382933 A CN105382933 A CN 105382933A CN 201410449205 A CN201410449205 A CN 201410449205A CN 105382933 A CN105382933 A CN 105382933A
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Abstract
The present invention discloses a concrete material preparing and stirring wireless monitoring method, which comprises: 1, communication connection establishing; 2, system starting; 3, signal detection, wherein the weight of ingredients is detected by using a weight sensor, the height of the ingredients is detected by using a height sensor, the temperature and the humidity of the stirred mixture are detected by using a temperature and humidity sensor, and the working process of concrete material preparing and stirring equipment is subjected to image detection by using a video monitor; 4, signal pre-processing; 5, signal transmission and receiving; 6, signal remote processing and control command sending; 7, control command execution; and 8, failure notification. According to the present invention, the design is reasonable, the achieving is convenient, the whole process wireless real-time monitoring can be performed on the concrete material preparing and stirring process, the construction quality is fundamentally ensured, and the problems of more signal electric cable paving, high construction maintenance difficulty, high input cost and the like of the existing monitoring method are effectively solved.
Description
Technical field
The present invention relates to a kind of method for supervising, especially relate to the wireless monitoring method that a kind of concrete batching stirs.
Background technology
Along with the develop rapidly of China's economic construction, many large-scale foundation engineerings and architectural engineering go into operation in succession.Build the concrete of requirement of engineering high-quality of high-quality, and along with the reinforcement of people's environmental consciousness is in order to reduce city noise and pollution, traffic and the working concrete centralized production of architectural control goal and management.Cement concrete is made up of by a certain percentage rubble or gravel, Machine-made Sand or natural soft-clay, cement, water and additive etc., and this ratio is determined by the design of a large amount of laboratory tests, and we are referred to as grating.Show through actual testing result for many years: the cement concrete grating usually off-design grating that mixing plant is produced, causes cement concrete quality degradation, and then directly affect the construction quality of whole engineering.Therefore, the quality of production of cement concrete is a very important ring in construction, must carry out the real-time monitoring of production process, fundamentally could ensure construction quality.
Existing concrete batching stirs method for supervising and mostly adopts wire transmission mode, exists and lays the problems such as signal cable is many, construction maintenance difficulty is expanded greatly, not easily, be subject to objective environment restriction, signal is easily decayed, input cost is high.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, the wireless monitoring method that a kind of concrete batching stirs is provided, it is reasonable in design, it is convenient to realize, omnidistance wireless real-time monitoring can be carried out to concrete batching whipping process, fundamentally ensure that construction quality, reduce operating cost.
For solving the problems of the technologies described above, the technical solution used in the present invention is: the wireless monitoring method that a kind of concrete batching stirs, and it is characterized in that, comprises the following steps:
Step one, set up communication to connect: the field controller being laid in concrete batching mixing plant is set up communication by ZigBee wireless network with the host computer in the Control Room being arranged on described concrete batching mixing plant and is connected, and the hand-held mobile terminal of the video monitor and attendant that are arranged on described concrete batching mixing plant is all set up communication by 3G wireless network with described host computer and is connected; The data server that described host computer comprises monitoring host computer and connects with described monitoring host computer, described field controller comprises main control chip, touch-screen, executing agency, signal conditioning circuit, memory and a ZigBee wireless module, and described touch-screen, executing agency, signal conditioning circuit, memory and a ZigBee wireless module all connect with described main control chip;
Step 2, system starts: press the start button on described touch-screen, described main control chip obtains enabling signal, calling system operational factor and material proportion information from described memory, and the software program preset that brings into operation;
Step 3, signal detection: adopt the weight sensor be arranged in batch bin to detect the ingredients by weight needed for concrete production; Adopt and be arranged on height sensor in stir storehouse and join the batching that silo enters in described stir storehouse highly detect from described; The temperature and humidity of Temperature Humidity Sensor to the mixture stirred be arranged in described stir storehouse is adopted to detect; Described video monitor is adopted to carry out image detection to the course of work of concrete batching mixing plant;
Step 4, Signal Pretreatment: the weight signal detected, altitude signal and temperature-humidity signal are real-time transmitted to described signal conditioning circuit by described weight sensor, height sensor and Temperature Humidity Sensor, described signal conditioning circuit amplifies respectively to described weight signal, altitude signal and temperature-humidity signal, filtering and analog-to-digital conversion process, and gives described main control chip by the Signal transmissions after process; Described weight sensor, height sensor and Temperature Humidity Sensor all connect with described signal conditioning circuit;
Step 5, Signal transmissions and reception: described weight signal, altitude signal and temperature-humidity signal are sent to the 2nd ZigBee wireless module through described ZigBee wireless network by a described ZigBee wireless module by described main control chip, described monitoring host computer receives described weight signal, altitude signal and temperature-humidity signal by described 2nd ZigBee wireless module; The picture signal detected is sent to described monitoring host computer by 3G module through described 3G wireless network by described screen watch-dog;
Step 6, signal teleprocessing and control command send: received signal is stored in described data server by described monitoring host computer on the one hand, on the other hand judgement is compared to described weight signal, altitude signal and temperature-humidity signal, and send corresponding control command by described ZigBee wireless network to described main control chip;
Step 7, control command performs: after described main control chip receives the control command that described monitoring host computer sends, control respective execution mechanisms and realize respective operations: if described weight signal reaches setting threshold value, then realize " end of weighing " operation, if described altitude signal reaches setting threshold value, then realize " blowing terminates " operation, if described temperature-humidity signal reaches setting threshold value, then realize " stir and terminate " operation; Described executing agency comprises feeding magnetic valve, batching magnetic valve, discharging magnetic valve, conveyer belt operation magnetic valve, feeder and mixer;
Step 8, failure notification: in the running of described batching mixing plant, if break down, then described monitoring host computer sends fault message note, so that attendant processes in time by described 3G wireless network to described mobile terminal.
The wireless monitoring method that above-mentioned a kind of concrete batching stirs, is characterized in that: described software program flow process comprises material metage, material stirring, mixture unload and get and remove the peel process.
The present invention compared with prior art has the following advantages: reasonable in design, it is convenient to realize, omnidistance wireless real-time monitoring can be carried out to concrete batching whipping process, fundamentally ensure that construction quality, efficiently solve existing method for supervising and lay the problems such as signal cable is many, construction maintenance difficulty is expanded greatly, not easily, be subject to objective environment restriction, signal is easily decayed, input cost is high.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is flow process of the present invention.
Detailed description of the invention
As shown in Figure 1, the present invention includes following steps:
Step one, set up communication to connect: the field controller being laid in concrete batching mixing plant is set up communication by ZigBee wireless network with the host computer in the Control Room being arranged on described concrete batching mixing plant and is connected, and the hand-held mobile terminal of the video monitor and attendant that are arranged on described concrete batching mixing plant is all set up communication by 3G wireless network with described host computer and is connected; The data server that described host computer comprises monitoring host computer and connects with described monitoring host computer, described field controller comprises main control chip, touch-screen, executing agency, signal conditioning circuit, memory and a ZigBee wireless module, and described touch-screen, executing agency, signal conditioning circuit, memory and a ZigBee wireless module all connect with described main control chip;
Step 2, system starts: press the start button on described touch-screen, described main control chip obtains enabling signal, calling system operational factor and material proportion information from described memory, and the software program preset that brings into operation;
Step 3, signal detection: adopt the weight sensor be arranged in batch bin to detect the ingredients by weight needed for concrete production; Adopt and be arranged on height sensor in stir storehouse and join the batching that silo enters in described stir storehouse highly detect from described; The temperature and humidity of Temperature Humidity Sensor to the mixture stirred be arranged in described stir storehouse is adopted to detect; Described video monitor is adopted to carry out image detection to the course of work of concrete batching mixing plant;
Step 4, Signal Pretreatment: the weight signal detected, altitude signal and temperature-humidity signal are real-time transmitted to described signal conditioning circuit by described weight sensor, height sensor and Temperature Humidity Sensor, described signal conditioning circuit amplifies respectively to described weight signal, altitude signal and temperature-humidity signal, filtering and analog-to-digital conversion process, and gives described main control chip by the Signal transmissions after process; Described weight sensor, height sensor and Temperature Humidity Sensor all connect with described signal conditioning circuit;
Step 5, Signal transmissions and reception: described weight signal, altitude signal and temperature-humidity signal are sent to the 2nd ZigBee wireless module through described ZigBee wireless network by a described ZigBee wireless module by described main control chip, described monitoring host computer receives described weight signal, altitude signal and temperature-humidity signal by described 2nd ZigBee wireless module; The picture signal detected is sent to described monitoring host computer by 3G module through described 3G wireless network by described screen watch-dog;
Step 6, signal teleprocessing and control command send: received signal is stored in described data server by described monitoring host computer on the one hand, on the other hand judgement is compared to described weight signal, altitude signal and temperature-humidity signal, and send corresponding control command by described ZigBee wireless network to described main control chip;
Step 7, control command performs: after described main control chip receives the control command that described monitoring host computer sends, control respective execution mechanisms and realize respective operations: if described weight signal reaches setting threshold value, then realize " end of weighing " operation, if described altitude signal reaches setting threshold value, then realize " blowing terminates " operation, if described temperature-humidity signal reaches setting threshold value, then realize " stir and terminate " operation; Described executing agency comprises feeding magnetic valve, batching magnetic valve, discharging magnetic valve, conveyer belt operation magnetic valve, feeder and mixer;
Step 8, failure notification: in the running of described batching mixing plant, if break down, then described monitoring host computer sends fault message note, so that attendant processes in time by described 3G wireless network to described mobile terminal.
In the present embodiment, described software program flow process comprises material metage, material stirring, mixture unload and get and remove the peel process.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solution of the present invention.
Claims (2)
1. a wireless monitoring method for concrete batching stirring, is characterized in that, comprise the following steps:
Step one, set up communication to connect: the field controller being laid in concrete batching mixing plant is set up communication by ZigBee wireless network with the host computer in the Control Room being arranged on described concrete batching mixing plant and is connected, and the hand-held mobile terminal of the video monitor and attendant that are arranged on described concrete batching mixing plant is all set up communication by 3G wireless network with described host computer and is connected; The data server that described host computer comprises monitoring host computer and connects with described monitoring host computer, described field controller comprises main control chip, touch-screen, executing agency, signal conditioning circuit, memory and a ZigBee wireless module, and described touch-screen, executing agency, signal conditioning circuit, memory and a ZigBee wireless module all connect with described main control chip;
Step 2, system starts: press the start button on described touch-screen, described main control chip obtains enabling signal, calling system operational factor and material proportion information from described memory, and the software program preset that brings into operation;
Step 3, signal detection: adopt the weight sensor be arranged in batch bin to detect the ingredients by weight needed for concrete production; Adopt and be arranged on height sensor in stir storehouse and join the batching that silo enters in described stir storehouse highly detect from described; The temperature and humidity of Temperature Humidity Sensor to the mixture stirred be arranged in described stir storehouse is adopted to detect; Described video monitor is adopted to carry out image detection to the course of work of concrete batching mixing plant;
Step 4, Signal Pretreatment: the weight signal detected, altitude signal and temperature-humidity signal are real-time transmitted to described signal conditioning circuit by described weight sensor, height sensor and Temperature Humidity Sensor, described signal conditioning circuit amplifies respectively to described weight signal, altitude signal and temperature-humidity signal, filtering and analog-to-digital conversion process, and gives described main control chip by the Signal transmissions after process; Described weight sensor, height sensor and Temperature Humidity Sensor all connect with described signal conditioning circuit;
Step 5, Signal transmissions and reception: described weight signal, altitude signal and temperature-humidity signal are sent to the 2nd ZigBee wireless module through described ZigBee wireless network by a described ZigBee wireless module by described main control chip, described monitoring host computer receives described weight signal, altitude signal and temperature-humidity signal by described 2nd ZigBee wireless module; The picture signal detected is sent to described monitoring host computer by 3G module through described 3G wireless network by described screen watch-dog;
Step 6, signal teleprocessing and control command send: received signal is stored in described data server by described monitoring host computer on the one hand, on the other hand judgement is compared to described weight signal, altitude signal and temperature-humidity signal, and send corresponding control command by described ZigBee wireless network to described main control chip;
Step 7, control command performs: after described main control chip receives the control command that described monitoring host computer sends, control respective execution mechanisms and realize respective operations: if described weight signal reaches setting threshold value, then realize " end of weighing " operation, if described altitude signal reaches setting threshold value, then realize " blowing terminates " operation, if described temperature-humidity signal reaches setting threshold value, then realize " stir and terminate " operation; Described executing agency comprises feeding magnetic valve, batching magnetic valve, discharging magnetic valve, conveyer belt operation magnetic valve, feeder and mixer;
Step 8, failure notification: in the running of described batching mixing plant, if break down, then described monitoring host computer sends fault message note, so that attendant processes in time by described 3G wireless network to described mobile terminal.
2. according to the wireless monitoring method that a kind of concrete batching according to claim 1 stirs, it is characterized in that: described software program flow process comprises material metage, material stirring, mixture unload and get and remove the peel process.
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| CN201410449205.8A CN105382933A (en) | 2014-09-05 | 2014-09-05 | Concrete material preparing and stirring wireless monitoring method |
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| CN201410449205.8A CN105382933A (en) | 2014-09-05 | 2014-09-05 | Concrete material preparing and stirring wireless monitoring method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106994746A (en) * | 2017-06-07 | 2017-08-01 | 青岛普能电气有限公司 | A kind of concrete humidity control system and method |
| CN107340747A (en) * | 2017-09-11 | 2017-11-10 | 山东米科思机械设备有限公司 | A kind of concrete mixer intelligent remote monitoring system |
| CN109115646A (en) * | 2018-09-26 | 2019-01-01 | 武汉夏宇信息技术有限公司 | Bituminous concrete metering and monitoring system |
| CN109857031A (en) * | 2019-02-26 | 2019-06-07 | 桂林电子科技大学 | A kind of concrete for making control system and its control method based on BDS chip |
| CN110355885A (en) * | 2019-08-14 | 2019-10-22 | 湖南煜智工程机械有限公司 | Stir station control system and method |
| CN111007793A (en) * | 2019-12-13 | 2020-04-14 | 中交一航局第二工程有限公司 | Digital construction system and method for cement soil mixing pile |
| CN111445160A (en) * | 2020-04-09 | 2020-07-24 | 广东创成建设监理咨询有限公司 | Self-accompanying concrete quality management method based on artificial intelligence video analysis |
| CN112873557A (en) * | 2021-01-21 | 2021-06-01 | 广东海外高强混凝土有限公司 | High-strength concrete prefabricating system |
-
2014
- 2014-09-05 CN CN201410449205.8A patent/CN105382933A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106994746A (en) * | 2017-06-07 | 2017-08-01 | 青岛普能电气有限公司 | A kind of concrete humidity control system and method |
| CN107340747A (en) * | 2017-09-11 | 2017-11-10 | 山东米科思机械设备有限公司 | A kind of concrete mixer intelligent remote monitoring system |
| CN109115646A (en) * | 2018-09-26 | 2019-01-01 | 武汉夏宇信息技术有限公司 | Bituminous concrete metering and monitoring system |
| CN109857031A (en) * | 2019-02-26 | 2019-06-07 | 桂林电子科技大学 | A kind of concrete for making control system and its control method based on BDS chip |
| CN110355885A (en) * | 2019-08-14 | 2019-10-22 | 湖南煜智工程机械有限公司 | Stir station control system and method |
| CN111007793A (en) * | 2019-12-13 | 2020-04-14 | 中交一航局第二工程有限公司 | Digital construction system and method for cement soil mixing pile |
| CN111445160A (en) * | 2020-04-09 | 2020-07-24 | 广东创成建设监理咨询有限公司 | Self-accompanying concrete quality management method based on artificial intelligence video analysis |
| CN111445160B (en) * | 2020-04-09 | 2022-04-26 | 广东创成建设监理咨询有限公司 | Self-accompanying concrete quality management method based on artificial intelligence video analysis |
| CN112873557A (en) * | 2021-01-21 | 2021-06-01 | 广东海外高强混凝土有限公司 | High-strength concrete prefabricating system |
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Application publication date: 20160309 |