CN109203398A - A kind of color matching interlock method and system - Google Patents
A kind of color matching interlock method and system Download PDFInfo
- Publication number
- CN109203398A CN109203398A CN201810975023.2A CN201810975023A CN109203398A CN 109203398 A CN109203398 A CN 109203398A CN 201810975023 A CN201810975023 A CN 201810975023A CN 109203398 A CN109203398 A CN 109203398A
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- CN
- China
- Prior art keywords
- color matching
- palette
- utensil
- interlock method
- palette utensil
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
- B29C45/1816—Feeding auxiliary material, e.g. colouring material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Spectrometry And Color Measurement (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of color matching interlock method and systems, wherein color matching interlock method includes the following steps: step 1, it can communication connection by each Palette utensil；Step 2, the color matching data is sent to other Palette utensils by the Palette utensil for obtaining color matching data at first, and all Palette utensils work according to the color matching data.The present invention makes can be with shared information, to improve calibration efficiency and product colouring yield between each Palette utensil.
Description
Technical field
The present invention relates to color matching system more particularly to a kind of color matching linked system and color matching interlock methods.
Background technique
It is most of to be supplied using a kind of weight-loss type Palette utensil when present each injection workshop dyes various mouldings
Dyestuff color masterbatch, after setting raw material weight and color masterbatch ratio, the color masterbatch that Palette utensil weighs accurate weight automatically is mixed with raw material
Dyeing is realized afterwards.But in actual use, since each weight-loss type Palette utensil of the interference environments such as factory's strong vibration can not reach
To higher weighing precision, when replacement moulding needs to reset color masterbatch ratio, each Palette utensil requires list
It solely sets current color masterbatch ratio and requires longer automatic prover time.The mode to work independently between each Palette utensil, so that
When the color demand of each moulding is consistent, it is still desirable to which each Palette utensil individually sets and calibrate, and works as more than total stock storehouse
When material is insufficient, even if previous Palette utensil is because clout deficiency interrupts blanking, other subsequent Palette utensils still can repeat this phenomenon,
Lead to multiple mouldings because Palette utensil blanking pause causes to discard.
Summary of the invention
Working independently to solve Palette utensil in the prior art leads in color matching system that there are repeated works for each Palette utensil
Problem, the invention proposes a kind of color matching interlock methods, include the following steps:
It step 1, can communication connection by each Palette utensil；
Step 2, the color matching data is sent to other Palette utensils, all Palette utensil roots by the Palette utensil for obtaining color matching data at first
It works according to the color matching data.
Above-mentioned steps 2 specifically include:
Step 2.1, the initial color matching parameter is sent to other Palette utensils, institute by the Palette utensil for obtaining initial color matching parameter at first
There is Palette utensil according to being calibrated automatically after the initial color matching parameter；
Step 2.2, Palette utensil starts to match colors after the completion of calibration.
Above-mentioned steps 2.1 specifically include:
Step 2.1.1, the Palette utensil for being initially completed the calibration color matching parameter that calibration automatically obtains send out calibration color matching parameter
Other Palette utensils are given, other Palette utensils preferentially carry out automatic school for the calibration received color matching parameter as initial color matching parameter
It is quasi-.
It preferably, further include step 2.3, the Palette utensil tests and analyzes colouring situation, at first continuous n times discovery
The result that the Palette utensil that the deviation that colouring situation occurs is greater than preset threshold will test analysis issues other Palette utensils, all color matchings
Device then continues to execute step 2.1.1, the n is more than or equal to 2 according to restarting to be calibrated automatically after the result.
The initial color matching parameter on any Palette utensil by directly inputting to obtain or the initial color matching parameter is logical
It crosses and is arranged on the server, and corresponding Palette utensil is handed down to by gateway.
In a specific embodiment, each Palette utensil is connected by communication bus, and the communication bus connects the gateway.
The communication bus is that CAN, RS485, TCP/IP one of work as.
Preferably, the color matching data in the step 2 is sent to server simultaneously.
By the communication state of each Palette utensil of the server monitoring in the step 2, judgement, which obtains, to be obtained at first with chromatic number
According to Palette utensil or the step 2 in by communication bus judgement obtain at first obtain color matching data and issue Palette utensil.
The invention also provides a kind of color matching systems, including each Palette utensil, and the Palette utensil is according in above-mentioned technical proposal
Color matching interlock method work.
In a specific embodiment, the Palette utensil includes receiving initial color matching parameter and being calibrated and controlled automatically to match
The color matching control module of color blanking, the communication module communicated with the external world, is tested and analyzed and is led to ready-made colouring part
Cross the color matching authentication module that the communication module issues.
The Palette utensil is weight-loss type Palette utensil.
Multiple Palette utensils in one workshop are connected into a system by existing various mechanicss of communication by the present invention, shared to set
Determine information and calibration parameter, it is only necessary to own according between the initial parameters rear cars such as current production setting color masterbatch ratio on a backstage
Palette utensil can accurately complete calibration process in a short time, and the final effect of each Palette utensil can Real-time Feedback arrive
All Palette utensils of current system realize that all Palette utensils can be according to the current color matching blanking of amendment when current production fructufy
Parameter is to improve yields.In addition full workshop Palette utensil work may be implemented after constructing the Palette utensil linkage work system in workshop
Intelligent back-stage management save personnel cost.
Detailed description of the invention
Below with reference to embodiment and attached drawing, the present invention is described in detail, in which:
Fig. 1 is system architecture figure of the invention.
Fig. 2 is the structural block diagram of Palette utensil of the present invention.
Specific embodiment
Carry out the method and system that the present invention will be described in detail below with reference to accompanying drawings.
Fig. 1 shows system architecture diagram of the invention, and color matching linked system of the invention has more Palette utensils 1, respectively matches
Color device 1 by communication bus 2 mutually can communication connection, server 3 connect by gateway 4 with communication bus 2.
Fig. 2 shows the structural block diagrams of Palette utensil 1, in the present embodiment, Palette utensil 1 using weight-loss type Palette utensil,
Specific Palette utensil 1 includes color matching control module, color matching authentication module and communication module.Control module of matching colors receives initial color matching ginseng
Number is calibrated automatically according to the precision of setting, and controls subsequent color matching blanking, and upon completion of the calibration by calibration color matching ginseng
Number (PID adjustment parameter etc.) is issued by communication module.Color matching authentication module is responsible for carrying out colouring part after the completion into detection point
It analyses and feeds back result to color matching control module and communication module.Communication module is responsible for exchanging current blanking with other Palette utensils
Configuration parameter (i.e. initially color matching parameter and calibration color matching parameter) is with detection and analysis as a result, and at the same time oneself state is reported to arrive
The control information of gateway 4 and reception gateway 4 that workshop is concentrated.5 install this match at each injection molding machine color masterbatch feedstock
Include but is not limited to RS485, CAN, TCP/IP by communication bus 2(after color device 1) all Palette utensils in a workshop are connected
At a system.
It, both can be on a certain Palette utensil 1 when the moulding for replacing certain new batch needs new color matching ratio
Initial color matching parameter is directly inputted, initial color matching parameter can also be set on server 3, then passes through gateway 4 and is issued to pair
The Palette utensil answered.After a Palette utensil 1 in system receives initial color matching parameter, enter automatic school according to initial color matching parameter
Quasi-mode, and at the same time sending in system other Palette utensils 1 for initial color matching parameter, other Palette utensils 1 are received initially
It is also calibrated automatically according to the initial color matching parameter received after color matching parameter.
If the calibration color matching parameter for sending itself is total to communication in system when the 1 first completion calibration of a certain Palette utensil
Line 2, after other Palette utensils 1 calibrated receive this message, immediate precedence is according to the calibration color matching ginseng received
Number is calibrated as initial parameter, can be calibrated in this way according to closest to accurate parameter, from when the calibration for reducing Palette utensil 1
Between, make all Palette utensils 1 in a workshop that can complete calibration mode faster after replacing color matching ratio, completes calibration
Afterwards, Palette utensil starts to match colors.
In 1 course of work of Palette utensil, the colouring component of the color matching authentication module real-time detection completion of single Palette utensil 1
Precise manner, the deviation that continuous n times (n is more than or equal to 2) discovery colouring situation occurs at first are greater than the Palette utensil 1 of preset threshold,
Itself color matching control section is sent the result to immediately and while by other Palette utensils 1 in communication part informing system, this formula
Probably due to unexpected problem causes result deviation occur, to trigger the recalibration verifying of all Palette utensils 1 in maximum speed.
The configuration parameter information that the Palette utensil of calibration is initially completed in bus is still received while self-calibrating at this time.
All Palette utensils 1 can in real time be sent out self-operating state to relevant configuration information at work by gateway 4
It is sent to server 3, and receives the control information that server 3 issues, is matched to realize 3 back-stage management workshop of server is all
The work of color device 1.
By above-mentioned interlock method, an all Palette utensil in workshop is connected into a total system by the present invention, real
Now shared message and backstage are managed collectively mutually, thus one intelligentized Palette utensil management system of composition.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (14)
1. a kind of color matching interlock method, which comprises the steps of:
It step 1, can communication connection by each Palette utensil；
Step 2, the color matching data is sent to other Palette utensils, all Palette utensil roots by the Palette utensil for obtaining color matching data at first
It works according to the color matching data.
2. color matching interlock method as described in claim 1, which is characterized in that the step 2 specifically includes:
Step 2.1, the initial color matching parameter is sent to other Palette utensils, institute by the Palette utensil for obtaining initial color matching parameter at first
There is Palette utensil according to being calibrated automatically after the initial color matching parameter；
Step 2.2, Palette utensil starts to match colors after the completion of calibration.
3. color matching interlock method as claimed in claim 2, which is characterized in that the step 2.1 specifically includes:
Step 2.1.1, the Palette utensil for being initially completed the calibration color matching parameter that calibration automatically obtains send out calibration color matching parameter
Other Palette utensils are given, other Palette utensils preferentially carry out automatic school for the calibration received color matching parameter as initial color matching parameter
It is quasi-.
4. color matching interlock method as claimed in claim 3, which is characterized in that further include step 2.3, the Palette utensil is to colouring
Situation is tested and analyzed, and the Palette utensil that the deviation that continuous n times discovery colouring situation occurs at first is greater than preset threshold will test
The result of analysis issues other Palette utensils, all Palette utensils according to restarting to be calibrated automatically after the result, then after
Continuous to execute step 2.1.1, the n is more than or equal to 2.
5. color matching interlock method as claimed in claim 2, which is characterized in that the initial color matching parameter passes through in any color matching
It directly inputs to obtain on device.
6. color matching interlock method as claimed in claim 2, which is characterized in that the initial color matching parameter is by the server
Setting, and corresponding Palette utensil is handed down to by gateway.
7. color matching interlock method as claimed in claim 6, which is characterized in that each Palette utensil is connected by communication bus, described
Communication bus connects the gateway.
8. color matching interlock method as claimed in claim 7, which is characterized in that the communication bus is CAN, RS485, TCP/IP
One of when.
9. color matching interlock method as claimed in claim 6, which is characterized in that the color matching data in the step 2 is sent simultaneously
To server.
10. color matching interlock method as claimed in claim 6, which is characterized in that each by the server monitoring in the step 2
The communication state of Palette utensil, judgement obtain the Palette utensil for obtaining color matching data at first.
11. color matching interlock method as claimed in claim 7, which is characterized in that obtained in the step 2 by communication bus judgement
The Palette utensil for obtaining color matching data at first and issuing.
12. a kind of color matching system, including each Palette utensil, which is characterized in that the Palette utensil is any according to such as claim 1-11
Color matching interlock method described in one works.
13. color matching system as claimed in claim 12, which is characterized in that the Palette utensil include receive initial color matching parameter into
The color matching control module of color matching blanking, the communication module communicated with the external world, to ready-made colouring are calibrated automatically and controlled to row
Part carries out the color matching authentication module for testing and analyzing and issuing by the communication module.
14. color matching system as claimed in claim 12, which is characterized in that the Palette utensil is weight-loss type Palette utensil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810975023.2A CN109203398B (en) | 2018-08-24 | 2018-08-24 | Color matching linkage method and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810975023.2A CN109203398B (en) | 2018-08-24 | 2018-08-24 | Color matching linkage method and system |
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| Publication Number | Publication Date |
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| CN109203398A true CN109203398A (en) | 2019-01-15 |
| CN109203398B CN109203398B (en) | 2019-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810975023.2A Active CN109203398B (en) | 2018-08-24 | 2018-08-24 | Color matching linkage method and system |
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| US20040247887A1 (en) * | 2003-06-04 | 2004-12-09 | Lear Corporation | System and method for coloring a spray urethane skin for vehicle interior trim components and particles made thereby |
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| CN109203398B (en) | 2019-12-20 |
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