CN108962798A - The full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED and method - Google Patents

The full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED and method Download PDF

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Publication number
CN108962798A
CN108962798A CN201810879557.5A CN201810879557A CN108962798A CN 108962798 A CN108962798 A CN 108962798A CN 201810879557 A CN201810879557 A CN 201810879557A CN 108962798 A CN108962798 A CN 108962798A
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coating
phosphor gel
chip
led
rgb
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CN108962798B (en
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胡跃明
苏丽莉
夏子轩
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South China University of Technology SCUT
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South China University of Technology SCUT
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
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    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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    • H01L21/67242Apparatus for monitoring, sorting or marking
    • H01L21/67253Process monitoring, e.g. flow or thickness monitoring
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67706Mechanical details, e.g. roller, belt
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    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/6776Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers
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    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/10Measuring as part of the manufacturing process
    • H01L22/12Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
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    • H01L2933/0041Processes relating to semiconductor body packages relating to wavelength conversion elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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Abstract

The invention discloses a kind of full-automatic phosphor gel high-speed intelligent coating equipments of three primary colours RGB-LED, including slave computer and upper computer control system, slave computer includes rack, phosphor gel feed mechanism, transport mechanism, coat motion module, phosphor gel mechanism for measuring thick, the next machine controller, the phosphor gel mixed is pressed into the spray head in coating motion module using air pressure by phosphor gel feed mechanism, chip array is transmitted and is fixed on coating position by transport mechanism, spray head in coating motion module coats the chip at coating position, phosphor gel mechanism for measuring thick detects current chip array coating thickness, the next machine controller is connected with upper computer control system.Present device high degree of automation has the function of coating feedback control and on-line tuning control parameter the purpose, it can be achieved that phosphor gel coating thickness high-precision control, effectively improves the coating precision and coating efficiency of RGB-LED.

Description

The full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED and method
Technical field
The present invention relates to the automatic paint-on technique fields of LED fluorescent powder glue, and in particular to a kind of three primary colours RGB-LED is full-automatic Phosphor gel high-speed intelligent coating equipment and method.
Background technique
Light emitting diode (LED) is a kind of all solid state lighting source of novel semi-conductor.It is this compared with conventional lighting technology New type light source have it is energy-efficient, the service life is long, it is small in size, environmentally protective, using the clear superiorities such as safe, be acknowledged as future First choice of lighting source.The liquid crystal display of big inch has been widely used for television set and computer display screen at present, they Backlight still use traditional cold cathode fluorescent tube (Cold Cathode Fluorescent Lamp, CCFL), it includes The frequency of red, green, blue lamp white light.In terms of service life length, about 30,000 hours service life of cold cathode fluorescent tube It can satisfy the daily lighting demand of people.In addition, cold cathode fluorescent tube has high, low in cost, technology maturation of luminance etc. excellent Point, but its light source color expressive ability is insufficient, is much smaller than NTSC standard.
With the improvement of light-emitting diode luminance, LED backlight module displays go out the incomparable advantage of cold cathode fluorescent tube, For example color reducibility is high, the service life is long, environmentally friendly etc., becomes the research hotspot in LCD backlight mould group.Wherein have Outstanding color rendition may be implemented in the LCD display panel of RGB-LED backlight, strengthens viewing experience.With general cold yin Pole fluorescent tube is different, and RGB-LED extends the range of visual color.It is about 80% that CCFL, which covers NTSC color gamut, and RGB-LED NTSC color gamut can be covered and be up to 110%, realize more accurate image restoring.
RGB-LED does not improve colour gamut singly, also improves efficiency.Because RGB-LED only issues required luminous energy, i.e., red Color, green and blue, wideband light source (such as white light LEDs and CCFL) have relatively large number of extra color, compromise colour gamut, thus Efficiency is caused to reduce.In addition to this, each color can be operated alone in RGB-LED, it is possible to correct white point or secondary colour Temperature, and CCFL and white light LEDs then have fixed white point.
All the advantages based on RGB-LED there is now researcher and carry out the glimmering of RGB-LED to meet market trend The research of light arogel coating equipment and method, but since the specification of chip to be coated is varied, have to parameters such as coating thickness High requirement, the coating equipment for still capableing of full-automation without one kind occur.
Summary of the invention
The purpose of the present invention is being directed to uncontrollable RGB-LED coating thickness, automated production low efficiency, provide A kind of full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED and method.Coating equipment can realize traffic monitoring, The functions such as the micro- coating of intelligence, Thickness sensitivity and feedback, on-line tuning parameter, are improved coating effect, can both be completed with independent operating Production task can also work with production line other processes perfect pipeline is connect, improve coating production efficiency.Coating equipment packet Slave computer and upper computer control system two parts are included, upper and lower machine forms by serial communication real-time transmission data and is directed to fluorescence The closed-loop control subsystem of arogel flow and closed-loop control subsystem for coating thickness realize phosphor gel coating intelligence And precision.
The purpose of the present invention is realized by the following technical solution: the full-automatic phosphor gel high speed intelligence of three primary colours RGB-LED Energy coating equipment, including slave computer and upper computer control system, slave computer include rack, phosphor gel feed mechanism, conveyer Structure, coating motion module, phosphor gel mechanism for measuring thick, the next machine controller, phosphor gel feed mechanism will be mixed using air pressure Chip array is transmitted and is fixed on coating position by the spray head in good phosphor gel indentation coating motion module, transport mechanism, Spray head in coating motion module coats the chip at coating position, and phosphor gel mechanism for measuring thick detects current chip battle array Column coating thickness, the next machine controller are connected with upper computer control system.Coating equipment high degree of automation of the present invention, can It realizes the purpose to phosphor gel coating thickness high-precision control, effectively improves the coating precision and coating effect of RGB-LED Rate.
Preferably, the phosphor gel feed mechanism includes air pressure regulator, charging air-pressure duct, stirring motor, stirring Flabellum, transmission pipeline, flow sensor and 3 barrels are respectively provided with the phosphor gel of red, green, blue three primary colours in 3 barrels, Air pressure regulator setting is driven on charging air-pressure duct by a driver, and charging air-pressure duct one end is connect with air pump, another End is protruded into barrel, and stirring motor driving stirring flabellum rotates in barrel, and transmission pipeline divides the phosphor gel in 3 barrels It is not transported to the arrival end of spray head in coating motion module, flow sensor detects in the unit time into glimmering in transmission pipeline Light arogel flow, connect with the next machine controller.
Further, an air outlet valve is equipped at the top of each barrel.The air outlet valve is for being discharged in stainless steel barrel Remaining air pressure, avoid because in barrel air pressure it is excessively high cause open barrel when explosion danger occurs.
Further, the stirring flabellum is in cylinder shape.Phosphor gel is stirred evenly, fluorescent powder precipitating is reduced.
Preferably, the transport mechanism is located above rack, including fixed guide rail, flapper, feed belt, belt drive Dynamic motor, displacement sensor, main block, pushing-up device, side clamp device, fixed guide rail are fixedly mounted on plant bottom case, activity Baffle is perpendicular to guide rail is fixed, and the spacing between flapper is adjustable, and the communicated belt of chip to be coated is transmitted to preset painting Position is covered, feed belt is driven by belt driving motor, and whether displacement sensor detection chip reaches specified coating position;Main gear Block and the side that coating position is arranged in, lifting are located at the lower section of coating position by a solenoid valve control, pushing-up device, rise Drop is controlled by the next machine controller, and when coating, pushing-up device is risen so that chip to be coated is met or exceeded at the top of flapper, Side clamp device is located on flapper, and chip is fixed on coating position along the direction perpendicular to flapper.
Further, the transport mechanism includes entrance block, and the input of chip direction of transfer is arranged in entrance block End.The effect of entrance block has two o'clock: first is that avoiding influencing the normal painting of the chip array come on coating work position It covers, second is that the chip array of holding fix can be made way within a short period of time after previous piece of chip array coating is completed to send out It is sent to coating work position, reduces chip array conversion time, improves production efficiency.
Preferably, the coating motion module is located at transport mechanism top, including XYZ movement mechanism, spray head driving motor, Several first limit sensors and several set ejecting devices, ejecting device are fixed on XYZ movement mechanism to realize three-dimensional move Dynamic, XYZ movement mechanism is driven by spray head driving motor, and the first limit sensors are arranged in XYZ movement mechanism boundary position;Every set Ejecting device is equipped with 3 nozzles, and 60 ° of angles, 3 nozzles pass through transmission pipeline respectively and connect with 3 barrels 3 nozzles each other, spray Mouth is connected to the rotation that various angles are realized on R kinematic axis by circular rotating piece.
Preferably, the phosphor gel mechanism for measuring thick includes laser detector, parallel slide bar, X-direction kinematic axis, second Limit sensors and laser detection driving motor, laser detector are connected with the next machine controller, and lower end is fixed in parallel On slide bar, parallel slide bar is fixed on X-direction kinematic axis, and laser detection driving motor drives under the control of the next machine controller to swash Optical detection device is moved to position to be detected along parallel slide bar, and the both ends of parallel slide bar are arranged in the second limit sensors.Second Limit sensors are used to limit the motion range of laser detector.
A kind of control method based on the full-automatic phosphor gel high-speed intelligent coating equipment of above-mentioned three primary colours RGB-LED, packet Include step:
The phosphor gel mixed is pressed into spray head using air pressure, chip array is transmitted and is fixed on coating position, spray Head coats the chip at coating position, current chip array coating thickness is detected in coating procedure, by itself and setting Expectation thickness value judges whether to need coating according to deviation compared to deviation is obtained.
Specifically, the following steps are included:
(1) coating equipment initializes;
(2) phosphor gel mixed is poured into the barrel of phosphor gel feed mechanism, opens phosphor gel feeder Stirring motor stirring in structure;
(3) control parameter needed for control process is set in upper computer control system;
(4) after reaching preset mixing time, stirring motor works on, and transport mechanism is by chip array to be coated It transmits and is fixed on coating position;
(5) coat motion module on spray head according to preset deposition path parameter to coating position at chip into Row coating operation;
(6) judge whether to need to carry out phosphor gel thickness measuring step, if it is not required, then executing step (8), otherwise execute Step (7);
(7) the laser detector scanning in phosphor gel mechanism for measuring thick obtains the coating of each application point of current chip array Thickness feeds back to upper computer control system, and upper computer control system calculates Chip array surface phosphor gel actual (real) thickness value, And deviation is obtained compared with the expectation thickness value of setting, if the deviation is less than the limits of error of setting, terminate to spray Operation is applied, (8) are entered step;If deviation is greater than the limits of error, upper computer control system on- line setting goes out practical Number needed for coating repeats step (5) according to required coating number;
(8) chip array that transport mechanism completes coating is from coating location transmission to discharge port or next process, so Next piece of chip array to be coated enters coating position afterwards.
Specifically, control parameter includes two major classes in the step (3), it is equipment adjusting parameter and coating movement respectively Parameter, equipment adjusting parameter include being arranged between ejecting device spacing and flapper according to the length and width of actual chips array Away from, according to chip chamber each in array away from angle setting injector spacing and rotation angle;Coating kinematic parameter includes expectation thickness Value, stirring duration, charging atmospheric pressure value, coating location parameter, deposition path parameter equivalence control coating motion process.
Preferably, the flow sensor detection in step (5), when carrying out coating operation, in phosphor gel feed mechanism Enter the phosphor gel flow in transmission pipeline in unit time, flow signal is transmitted to the next machine controller, slave computer control Device processed, which is used, adjusts air pressure regulator based on BP neural network pid control algorithm, enters transmission pipeline in the unit time to control Phosphor gel flow it is constant.Stablize to control nozzle application amount, avoids because of charging air pressure de-stabilising effect coating effect, really Declaration form layer phosphor gel coating thickness is identical, provides feasible basis for postorder host computer on-line tuning coating parameters.
It preferably, include that N covers ejecting device, every set ejecting device primary coating in the coating equipment coating motion module One RGB-LED, N cover the synchronous coating of ejecting device, after the completion of single RGB-LED coating, the next machine controller control XY movement Ejecting device is moved to next RGB-LED and coats position by axis, while being coated number variate-value and being added N;Upper computer control system Current coating number variate-value is compared with the chip number that chip array is equipped with, if two-value is equal, coats completion, Enter step (6);If differing, repeat step (5).
Compared with the prior art, the invention has the following advantages and beneficial effects:
(1) the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED array proposed by the invention, with RGB-LED chip array allows different dimensions chip arrays to coat as coating object, and the customized planning of user is allowed to apply Path is covered, diversified production requirement is met;It realizes to phosphor gel coating thickness closed-loop control, improves phosphor gel and coat intelligence It can property and precision;
(2) high degree of automation changes the universal production operation of current industry.The micro- spraying process of whole system collection With intelligent control in one, wafer or the micro- coating of chip module automatic loading/unloading, intelligence, Thickness sensitivity and feedback, online are realized The function of setting parameter improves coating effect, and wherein Thickness sensitivity module has the detection of a wide range of LED coating thickness and coats anti- Control function is presented, realizes the high-precision control to phosphor gel thickness.The equipment both can complete production task with independent operating, It can work with production line other processes perfect pipeline is connect, improve coating production efficiency.
(3) phosphor gel mixed is pressed into spray head using external world's charging air pressure by phosphor gel feed mechanism of the present invention, Accurate control to phosphor gel flow in transmission pipeline is realized by flow closed-loop control subsystem in the mechanism, avoid because into Expect that air pressure de-stabilising effect coats effect.
(4) transport mechanism of the present invention is driven using belt for transmitting chip array and fixation and is sent to chip array Position is coated, will be pushed into fix at the top of flapper and with side clamp device on chip array using pushing-up device.Work as chip array After the completion of coating operation, side clamp device unclamps, and chip array is displaced downwardly on belt by pushing-up device is transmitted to discharge port or next Procedure.
(5) present invention coating motion module can be equipped with 3 nozzles, use respectively equipped with more set ejecting devices, every set cartridge nozzle To coat red, green, blue three primary colors fluorescent powder glue.Spacing is adjustable between two covering devices, improves coating efficiency.Coating motion module can be real The now a variety of deposition paths of customized planning and storing path parameter, meet the coating demand of different dimensions chip arrays.
(6) phosphor gel mechanism for measuring thick of the present invention is used for detection chip array coating thickness effect, by Thickness sensitivity result It is applied in closed loop thickness control subsystem, provides data for on-line tuning control parameter, improve the intelligence and essence of coating Degree.
Detailed description of the invention
Fig. 1 is phosphor gel feed mechanism schematic diagram in the present embodiment.
Fig. 2 is transport mechanism aerial view in the present embodiment.
Fig. 3 is the flow chart of the present embodiment control method.
Specific embodiment
The above content has made sufficient explanation to the present invention, in order to have more to technical characteristic and effect of the invention It is clearly understood from, the detailed description of the present invention will be compared with the attached drawing and described in detail now.
The full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED array of the present invention includes slave computer And upper computer control system.Lower computer hardware structure includes rack, phosphor gel feed mechanism, transport mechanism, coating movement mould Block, phosphor gel mechanism for measuring thick, the next machine controller.The next machine controller is located at frame lower, the next machine controller with it is upper Machine control system realizes real-time communication by serial mode, is issued to each motor for program is controlled by control card, bears Duty controls each mechanism and system worked well.Phosphor gel feed mechanism is located on the left of rack, will be mixed using external world's charging air pressure The phosphor gel got togather is pressed into spray head, is realized by flow closed-loop control subsystem to phosphor gel stream in transmission pipeline in mechanism The accurate control of amount.Upper rack includes transport mechanism, coating motion module, phosphor gel mechanism for measuring thick.
As shown in Figure 1, the phosphor gel feed mechanism includes stainless steel barrel 1, stirring flabellum 2, stirring motor 3, resists Corrode flow sensor, air pressure regulator 4, driver 5, charging air-pressure duct 6 and round transmission pipeline 7.Stainless steel barrel 1 is used In the phosphor gel fluid that mixes of splendid attire, 3 stainless steel barrels are respectively provided with the phosphor gel of red, green, blue three primary colours, and 3 Round transmission pipeline 7 is separately connected in coating motion module at the fluid inlet of respective nozzle;Air-pressure duct 6 is fed for external Pressure-air, driving phosphor gel enter round transmission pipeline 7, and the next machine controller passes through the aperture of control pressure regulating valve 4 The practical charging air pressure size of control, round transmission pipeline 7 are used for transmission phosphor gel, it connect 1 discharge port of stainless steel barrel and Showerhead Fluid entrance stirs flabellum 2 and stirring motor 3 for stirring phosphor gel, reduces fluorescent powder precipitating;Air outlet valve is located at material Cylinder top, the remaining air pressure for being discharged in stainless steel barrel, generation when avoiding causing to open barrel because air pressure is excessively high in barrel Explosion;Anticorrosive flow sensor is mounted on round transmission pipeline 7.Flow sensor, air pressure regulator and slave computer control Device processed constitutes flow closed loop subsystem, when the next machine controller controls unit using the pid control algorithm based on BP neural network The interior phosphor gel flow for entering round transmission pipeline is constant, stablizes to control nozzle application amount.Stirring motor driving is stirred Flabellum work is mixed, stirring flabellum is in cylinder shape, stirs evenly phosphor gel, reduces fluorescent powder precipitating.
As shown in Fig. 2, the transport mechanism is located above rack, for transmitting chip array and fixation, including active catch Plate 8, fixed guide rail 9, feed belt 10, belt driving motor, displacement sensor, main block 11, entrance block 12, pushing-up device 13, side clamp device.Fixed guide rail 8 is fixedly mounted on plant bottom case, and flapper 8 is perpendicular to fixed guide rail 9, its spacing width The chip array width (unit is millimeter) that can be inputted according to user adjusts, to adapt to the chip array of different dimensions;It is main Block 11 is risen by the movement of solenoid valve, and chip array is made to stop at coating work position;Pushing-up device 13 be located at guide rail it Between, but slightly below guide level.When main block 11 rises, the next machine controller control pushing-up device 13 above pushes away chip array To 8 top of flapper;Side clamp device is located on flapper 8, it can be along the direction perpendicular to guide rail by chip array It is fixed on coating work position;The chip array for having entered equipment is stopped at coating operation holding fix by entrance block 12, Its position can be adjusted according to actual needs, but the distance between entrance block 12 and main block 11 are necessarily less than chip array Length.When belt driving motor driving feed belt 10 works, whether displacement sensor detection chip array reaches coating Operating position.If so, main block 11 rises, entrance block 12 is risen, and pushing-up device 13 will be pushed into fixed guide rail on chip array Top, side clamp device are fixed.After the completion of operation to be coated, side clamp device unclamps, and pushing-up device 13 moves down chip array To feed belt 10, main block 11 and entrance block 12 decline.
In the present embodiment, the coating motion module is located at transport mechanism top, including ejecting device, XYZ movement mechanism, Spray head driving motor, several first limit sensors.The present embodiment includes 2 sets of ejecting devices.Every set ejecting device is equipped with 3 Nozzle, 1 circular rotating piece, 3 nozzles of original state, 60 ° of angles each other.All nozzles are connected to R movement by circular rotating piece , it can be achieved that the rotation of various angles on axis.User can change the spacing between each nozzle by replacing circular rotating piece.Two sets of sprays The chip array parameter adjust automatically that the spacing of head device can be inputted according to user, the motor pattern of two sets of ejecting devices are identical. Before executing coating operation, user need to be manually entered or call chip array relevant parameter, including length, width, each chip chamber away from With angle value etc..The next machine controller adjusts equipment working state according to parameter value.When coating operation starts, every set cartridge nozzle Set one RGB-LED of primary coating, the synchronous coating of two sets of ejecting devices.After the completion of single RGB-LED coating, the next machine controller It controls XY kinematic axis and ejecting device is moved to next position RGB-LED.Nozzle movement track and motion mode are by slave computer The customized a variety of deposition paths of planning, Yong Huke can be achieved in controller control, controller (such as solid high GTS movement sequence controller) To be arranged or select corresponding deposition path and coating method according to chip array.
In the present embodiment, the phosphor gel mechanism for measuring thick include laser detector, parallel slide bar, X-direction kinematic axis, Second limit sensors and laser detection driving motor.Laser detector is located at that rack is latter half of, transport mechanism top, sliding Bar is located at rack two sides.When host computer issues detection operational order, coats and move to its Z axis origin, slave computer in motion module Controller controls laser detection driving motor and is moved to location to be checked above chip array with the laser detector on moving slide-bar It sets.Second limit sensors play a part of to limit laser detector motion range.The phosphor gel mechanism for measuring thick is using sharp Three kinds of color fluorescence arogel coating effects are individually detected respectively when light detection method detects one-color fluorescence arogel, i.e. thickness measuring. Each application point thickness value that scanning obtains is fed back to upper computer control system by laser detector, upper computer control system according to The deviation of actual (real) thickness value and expectation thickness value carries out on-line tuning control parameter, and acts in coating motion process, reaches The purpose that phosphor gel thickness is accurately controlled.
In the present embodiment, upper computer control system provides intelligence micro- coating control, is responsible for obtaining and handles coating parameters, under It sends out operational order and controls each mechanism of slave computer.User sets various coating parameters, including core by host computer human-computer interaction interface Chip arrays relevant parameter, expectation coating thickness value, the limits of error, coating kinematic parameter etc.;Host computer by customer parameter, apply The storage of the data such as order parameter and operation log is covered with local data base, is avoided loss of data, is reduced operating cost;Host computer According to the practical coating thickness value and actual deviation on-line tuning control parameter of slave computer feedback, realize to the accurate of coating thickness Control;Data communication is realized by serial communication mode between upper and lower machine.
As shown in figure 3, the control of the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED array Method, specifically includes the following steps:
(1) starting the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED array, equipment automatically resets, Each kinematic axis restores to origin;
(2) phosphor gel mixed is poured into stainless steel barrel, stirring motor is opened in host computer and is sufficiently stirred Fluorescent powder and AB glue, and certain mixing time, which is arranged, keeps its stirring abundant, reduces fluorescent powder precipitating;
(3) user's setup parameter, the parameter being related to are broadly divided into two major classes, equipment adjusting parameter and coating movement ginseng Number.Equipment adjusting parameter includes user according to the length and width of actual chips array setting ejecting device spacing and flapper Spacing away from injector spacing is arranged with angle and rotates angle according to chip chamber each in array, it is therefore an objective to determine that initial application works State;Coating kinematic parameter includes that user inputs expectation thickness value, stirring duration, charging atmospheric pressure value, coating location parameter, coating Path parameter equivalence control coating motion process.User can be by two ways setup parameter, and mode is first is that be manually entered, mode Second is that calling the relevant parameter in history coating record by human-computer interaction interface;
(4) start to count mixing time after step (3) is provided with, the next machine controller controls respective drive motor tune Whole flapper spacing and ejecting device spacing and injector spacing and angle, into initial application working condition.It is to be mixed fall At the end of timing, stirring motor works on, and feed belt starts running.Whether displacement sensor detection chip array, which reaches, refers to Surely position is coated.If so, feed belt stops, the main block of solenoid-driven and entrance block rise, and pushing-up device is by chip battle array It is pushed on column at the top of flapper, side clamp device fixes chip array;If it is not, feed belt works on, main block and Entrance block keeps origin position;
(5) after the completion of step (4), ejecting device is moved to by the motor of the next machine controller control coating motion module The starting of chip array coats position, carries out coating operation according to deposition path parameter set by user.Every set ejecting device one One RGB-LED of secondary coating, the synchronous coating of two sets of ejecting devices.After the completion of single RGB-LED coating, the next machine controller control Ejecting device is moved to next position RGB-LED by XY kinematic axis, while being coated number variate-value and being added two.Host computer judgement is worked as Preceding coating number variate-value is compared with the chip number that chip array is equipped with, if two-value is equal, enters step (6); If differing, repeat step (5);
(6) it after the completion of step (5), coats and moves to its Z axis origin in motion module.Slave computer is upward by serial communication Position machine sends coating and completes signal, and host computer judges whether to terminate monolithic coating operation or enters thickness measuring link.If at the beginning of the group Beginning parameter is manually entered by user to be got, then host computer issues detection instruction to slave computer, and laser detector is moved along its X Axis is moved to detection position, and scanning obtains the thickness of each application point, and feeds back to host computer.Host computer calculates chip array table Face phosphor gel actual (real) thickness value, and deviation is obtained compared with the expectation thickness value of setting.If the deviation is less than setting The limits of error then terminate spraying operation, enter step (7);If deviation is greater than the limits of error, host computer is whole online Number needed for devise a stratagem calculates practical coating, and be stored in database, step (5) are repeated according to required coating number.If the group control Parameter processed calls directly history coating record by user and gets, and host computer issues END instruction, enters step (7);
(7) after the completion of step (6), side clamp device unclamps, and chip array is displaced downwardly to biography by main block decline, pushing-up device It send on belt, is transmitted to discharge port or next process, entrance block decline, into the coating operation of next piece of chip array.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention, It should be equivalent substitute mode, be included within the scope of the present invention.

Claims (10)

1. the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED, which is characterized in that including slave computer and upper Machine control system, slave computer include rack, phosphor gel feed mechanism, transport mechanism, coating motion module, phosphor gel thickness measuring The phosphor gel mixed is pressed into coating motion module using air pressure by mechanism, the next machine controller, phosphor gel feed mechanism In spray head, transport mechanism chip array is transmitted and be fixed on coating position, coat motion module on spray head to coating position The chip at the place of setting is coated, phosphor gel mechanism for measuring thick detect current chip array coating thickness, the next machine controller with it is upper Position machine control system is connected.
2. the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED according to claim 1, feature exist In the phosphor gel feed mechanism includes air pressure regulator, charging air-pressure duct, stirring motor, stirring flabellum, transfer tube Road, flow sensor and 3 barrels, the phosphor gel of red, green, blue three primary colours is respectively provided in 3 barrels, and air pressure regulator is set It sets on charging air-pressure duct, is driven by a driver, charging air-pressure duct one end is connect with air pump, and the other end protrudes into barrel Interior, stirring motor driving stirring flabellum rotates in barrel, and the phosphor gel in 3 barrels is respectively delivered to apply by transmission pipeline The arrival end of spray head in motion module is covered, flow sensor detects the phosphor gel stream entered in transmission pipeline in the unit time Amount, connect with the next machine controller.
3. the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED according to claim 2, feature exist In equipped with an air outlet valve at the top of each barrel;The stirring flabellum is in cylinder shape.
4. the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED according to claim 1, feature exist In the transport mechanism is located above rack, including fixed guide rail, flapper, feed belt, belt driving motor, displacement Sensor, main block, pushing-up device, side clamp device, fixed guide rail are fixedly mounted on plant bottom case, and flapper is perpendicular to solid Determine guide rail, the spacing between flapper is adjustable, and the communicated belt of chip to be coated is transmitted to preset coating position, transmits skin Band is driven by belt driving motor, and whether displacement sensor detection chip reaches specified coating position;Main block and setting are applying The side of position is covered, lifting is located at the lower section of coating position by a solenoid valve control, pushing-up device, goes up and down by slave computer control Device control processed, when coating, pushing-up device is risen so that chip to be coated is met or exceeded at the top of flapper, and side clamp device is located at On flapper, chip is fixed on coating position along the direction perpendicular to flapper.
5. the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED according to claim 4, feature exist In the transport mechanism includes entrance block, and the input terminal of chip direction of transfer is arranged in entrance block.
6. the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED according to claim 1, feature exist In the coating motion module is located at transport mechanism top, including XYZ movement mechanism, spray head driving motor, several first limits Level sensor and several set ejecting devices, ejecting device are fixed on XYZ movement mechanism, XYZ fitness machine three-dimensional mobile to realize Structure is driven by spray head driving motor, and the first limit sensors are arranged in XYZ movement mechanism boundary position;Every set ejecting device is equipped with 3 nozzles, 60 ° of angles, 3 nozzles pass through transmission pipeline respectively and connect with 3 barrels 3 nozzles each other, and nozzle passes through round rotation Rotor is connected to the rotation that various angles are realized on R kinematic axis.
7. the full-automatic phosphor gel high-speed intelligent coating equipment of three primary colours RGB-LED according to claim 1, feature exist In, the phosphor gel mechanism for measuring thick include laser detector, parallel slide bar, X-direction kinematic axis, the second limit sensors with And laser detection driving motor, laser detector are connected with the next machine controller, lower end is fixed on parallel slide bar, parallel sliding Bar is fixed on X-direction kinematic axis, and laser detection driving motor drives laser detector edge under the control of the next machine controller Parallel slide bar is moved to position to be detected, and the both ends of parallel slide bar are arranged in the second limit sensors.
8. one kind is covered based on the full-automatic phosphor gel high-speed intelligent painting of any one of the claim 1-7 three primary colours RGB-LED Standby control method, which is characterized in that comprising steps of
The phosphor gel mixed is pressed into spray head using air pressure, chip array is transmitted and is fixed on coating position, spray head pair Chip at coating position is coated, and current chip array coating thickness is detected in coating procedure, by the expectation of itself and setting Thickness value judges whether to need coating according to deviation compared to deviation is obtained.
9. control method according to claim 8, which comprises the following steps:
(1) coating equipment initializes;
(2) phosphor gel mixed is poured into the barrel of phosphor gel feed mechanism, is opened in phosphor gel feed mechanism Stirring motor stirring;
(3) control parameter needed for control process is set in upper computer control system;
(4) after reaching preset mixing time, stirring motor works on, and transport mechanism transmits chip array to be coated And it is fixed on coating position;
(5) spray head coated in motion module applies the chip at coating position according to preset deposition path parameter Cover operation;
(6) judge whether to need to carry out phosphor gel thickness measuring step, if it is not required, then step (8) are executed, it is no to then follow the steps (7);
(7) the laser detector scanning in phosphor gel mechanism for measuring thick obtains the coating thickness of each application point of current chip array Degree, feeds back to upper computer control system, and upper computer control system calculates Chip array surface phosphor gel actual (real) thickness value, and Deviation is obtained compared with the expectation thickness value of setting, if the deviation is less than the limits of error of setting, terminates to spray Operation enters step (8);If deviation is greater than the limits of error, upper computer control system on- line setting goes out practical apply Required number is covered, step (5) are repeated according to required coating number;
(8) chip array that transport mechanism completes coating is from coating location transmission to discharge port or next process, then under One piece of chip array to be coated enters coating position.
10. control method according to claim 9, which is characterized in that in the step (3), control parameter includes two big Class, is equipment adjusting parameter and coating kinematic parameter respectively, equipment adjusting parameter include according to the length of actual chips array and Ejecting device spacing and flapper spacing is arranged in width, according to chip chamber each in array away from injector spacing and rotation is arranged with angle Gyration;Coating kinematic parameter includes expectation thickness value, stirring duration, charging atmospheric pressure value, coating location parameter, deposition path ginseng Number;
In step (5), when carrying out coating operation, in flow sensor in the phosphor gel feed mechanism detection unit time into Enter the phosphor gel flow in transmission pipeline, flow signal is transmitted to the next machine controller, the next machine controller is used and is based on BP neural network pid control algorithm adjusts air pressure regulator, to control the phosphor gel stream for entering transmission pipeline in the unit time It measures constant;
It include that N covers ejecting device, every one RGB- of set ejecting device primary coating in the coating equipment coating motion module LED, N cover the synchronous coating of ejecting device, and after the completion of single RGB-LED coating, the next machine controller controls XY kinematic axis for spray head Device is moved to next RGB-LED coating position, while coating number variate-value and adding N;Upper computer control system will be applied currently It covers number variate-value and is compared with the chip number that chip array is equipped with, if two-value is equal, coats completion, enter step (6);If differing, repeat step (5).
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