CN109629159A - A kind of coloring system and colouring method of high efficiency smart - Google Patents
A kind of coloring system and colouring method of high efficiency smart Download PDFInfo
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- CN109629159A CN109629159A CN201910011809.7A CN201910011809A CN109629159A CN 109629159 A CN109629159 A CN 109629159A CN 201910011809 A CN201910011809 A CN 201910011809A CN 109629159 A CN109629159 A CN 109629159A
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- color
- control valve
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Abstract
The present invention relates to technical field of automatic control, refer in particular to the coloring system and colouring method of a kind of high efficiency smart, including control device, communication device, match computing device, color comparison device, pigment blending tank and at least three pigment storage tanks, the outlet of each pigment storage tank is connected separately with first switch control valve, the first switch control valve is connect with control device, the color comparison device includes image acquisition device and Colorimetry device, described image collector is for obtaining the color data in pigment blending tank and being transmitted to Colorimetry device, the Colorimetry device and proportion computing device pass through communication device and connect with control device.The coloring system and colouring method of a kind of high efficiency smart provided by the invention, can carry out the reconciliation production of color automatically, and can the color of production be detected and be corrected in time, improve the quality of product dyeing, reduce artificial participation, improve production efficiency.
Description
Technical field
The present invention relates to technical field of automatic control, coloring system and the dyeing side of a kind of high efficiency smart are referred in particular to
Method.
Background technique
As the scientific and technological information epoch arrive, China's dyeing and weaving dyeing and finishing industry has obtained efficient significant progress in recent years,
The intelligent development for manufacturing the more environmentally-friendly energy-efficient simplification of horizontal direction, reducing the automation of manpower and independently analyzing.
In traditional dyeing and finishing industry, due to excessive artificial participation, subjective factor has very big influence in process of production, is easy to cause life
Production process is slow, and various technical indicators cannot control in time, so that the quality of production be made to have very big floatability.To improve row
Production efficiency in industry guarantees product steady production quality, has invented the Efficient intelligent coloring system applied to dyeing and finishing industry,
Dyeing effect is controlled by smart machine precision, achievees the effect that high efficiency smart diversification is dyed.
Summary of the invention
The present invention provides the coloring system and colouring method of a kind of high efficiency smart for problem of the prior art, can be certainly
The dynamic reconciliation production for carrying out color, and can the color of production be detected and be corrected in time, improve product dyeing
Quality reduces artificial participation, improves production efficiency.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme: including control device, communication device, matching
Than computing device, color comparison device, pigment blending tank and at least three pigment storage tanks, the outlet of each pigment storage tank is distinguished
It is connected with first switch control valve, the first switch control valve is connect with control device, and the color comparison device includes figure
As collector and Colorimetry device, described image collector is for obtaining the color data in pigment blending tank and being transmitted to color
Poor calculator, the Colorimetry device and proportion computing device pass through communication device and connect with control device.
Preferably, the coloring system further includes color adjustment storage tank, and the outlet of the color adjustment storage tank is connected with
Two switching control pilots, the second switch control valve are connect with control device.
Preferably, the communication device is equipped with multiple for controlling whether the switch button of progress signal transmission, described to open
It closes button and is equipped with mode tag.
Preferably, the communication device is connected with alarm.
A kind of colouring method of high efficiency smart, comprising the following steps:
A. the three primary colors composition ratio of color to be produced is calculated by matching computing device；
B. control device calculates the opening degree of the first switch control valve of corresponding pigment storage tank and according to calculated result
Open the first switch control valve of corresponding pigment storage tank；
C. color mixture is carried out in pigment blending tank；
D. the detection that color mixture effect is carried out by color comparison device, if unqualified, return step B is readjusted
The opening degree of first switch control valve carries out the dyeing of product if qualified；
E. the detection for carrying out product dyeing effect, if unqualified, return step B readjusts first switch control valve
Opening degree, if qualified, complete product dyeing production.
Preferably, in step D, include the following steps
D1. Image Acquisition is carried out to the color made in pigment blending tank by image acquisition device, obtains the color of production
Data；
D2. the data for the production color that will acquire are compared with object color component, carry out difference calculating by Colorimetry device；
D3. the first production of setting difference precision, if calculated difference is unsatisfactory for the requirement of the first production difference precision,
Colorimetry device by communication device transfers to control device, is carried out difference data by control device to first switch control valve
Opening degree adjustment.
Preferably, the coloring system further includes color adjustment storage tank, and the outlet of the color adjustment storage tank is connected with
Two switching control pilots, the second switch control valve are connect with control device, after control device obtains color difference data, are passed through
The opening degree for adjusting first switch control valve carries out the ratio adjustment of pigment, then adjusts the opening degree of second switch control valve
Carry out the pigment proportion adjustment of color adjustment storage tank.
Preferably, in step E, include the following steps
E1. the color of dyeing product is compared with object color component, difference calculating is carried out by Colorimetry device；
E2. the second production of setting difference precision, if calculated difference is unsatisfactory for the requirement of the second production precision, color difference
Difference data by communication device transfers to control device, is controlled first switch control valve and second switch control by calculator again
Valve processed carries out the adjustment of color.
Beneficial effects of the present invention:
The coloring system and colouring method of a kind of high efficiency smart provided by the invention combine color matching side using three primary colors
Case calculates the three primary colors combination matching of object color component by matching computing device, then by control module control pigment storage tank into
The output mixing of the corresponding proportion pigment of row, color manufacturing process carry out the feedback of color by image acquisition device and Colorimetry device
It adjusts, dyeing product is made to be more in line with requirement.The coloring system and colouring method of the high efficiency smart, can preferably reduce face
The quantity for expecting storage tank effectively reduces excessive storage tank bring production equipment cost and increases, improves workshop utilization rate, can in time into
Row color correction improves the production quality of product, reduces artificial participation, improves production efficiency.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is systematic schematic diagram of the invention.
Fig. 3 is the structural schematic diagram of communication device of the invention.
Fig. 4 is colouring method flow chart of the invention.
Appended drawing reference in Fig. 1 to Fig. 4 includes:
1- pigment storage tank, 11- first switch control valve, 2- pigment blending tank, 3- control device, 4- communication device, 41- are opened
Close button, 42- mode tag, 43- alarm, 5- proportion computing device, 6- color comparison device, 61- image acquisition device, 62-
Colorimetry device, 7- color adjustment storage tank, 71- second switch control valve.
Specific embodiment
For the ease of the understanding of those skilled in the art, the present invention is made further below with reference to embodiment and attached drawing
Bright, the content that embodiment refers to not is limitation of the invention.The present invention is described in detail below in conjunction with attached drawing.
The coloring system of a kind of high efficiency smart provided in this embodiment, such as Fig. 1 and Fig. 2, including control device 3, communication dress
Set 4, proportion computing device 5, color comparison device 6, pigment blending tank 2 and at least three pigment storage tanks 1, each pigment storage tank
1 outlet is connected separately with first switch control valve 11, and the first switch control valve 11 is connect with control device 3, the color
Color comparison device 6 includes image acquisition device 61 and Colorimetry device 62, and described image collector 61 is for obtaining pigment mixing
Color data in tank 2 is simultaneously transmitted to Colorimetry device 62, and the Colorimetry device 62 and proportion computing device 5 pass through communication
Device 4 is connect with control device 3.
Specifically, all colours are composed of the three primary colors in color, when pigment storage tank 1 is three, respectively
Three primary colors pigment is packed into three pigment storage tanks 1, i.e., red, green and blue pigment, when needing to make color, first by
Proportion computing device 5 calculates the three primary colors proportion of the color to be produced, after calculating proportion, will match number by communication device 4
According to control device 3 is sent to, control device 3 controls the first switch control valve that each pigment storage tank 1 connects according to proportion data
11 opening degree, and then the pigment of 3 pigment storage tanks 1 is taken out in proportion, it is mixed to form new color, then compared and filled by color
The image acquisition device 61 for setting 6 acquires the color being newly mixed into, and is compared with the color to be produced, using Colorimetry device 62 into
The calculating of row color difference is sent calculated color difference by communication device 4 if mixed color is unsatisfactory for requiring
To control device 3, control device 3 adjusts the opening degree of each first switch control valve 11 further according to difference, that is, readjusts
The flow of three primary colors pigment, and then mixed color is adjusted, produce the color pigments for being best suitable for requirement；The dyeing system
System is combined using trichromatic different proportion to make other colors, to greatly reduce the pigment storage tank 1 in factory
Quantity, reduces the occupancy in space, and color comparison device 6 then timely can be detected and be repaired to making mixed color
Just, the waste of pigment is avoided, it is energy-saving, also improve the quality of product.
A kind of coloring system of high efficiency smart provided in this embodiment, such as Fig. 1 and Fig. 2, the coloring system further includes color
Caidiao opera section storage tank 7, the outlet of the color adjustment storage tank 7 are connected with second switch control valve 71, the second switch control valve
71 connect with control device 3.
Specifically, when control device 3 receives the difference of color calculator calculating, in adjustment first switch control valve 11
Meanwhile the opening degree of second switch control valve 71 is adjusted, undesirable pigment after partially recycled mixing avoids pigment mixed
Close the excessive inconvenient subsequent adjustment of pigment in tank 2；By the cooperation between color comparison device 6 and color adjustment storage tank 7,
Preferably the color of production can be modified, to obtain more accurately color.
A kind of coloring system of high efficiency smart provided in this embodiment, such as Fig. 3, the communication device 4 are equipped with multiple be used for
Control whether that the switch button 41 of progress signal transmission, the switch button 41 are equipped with mode tag 42.
Specifically, whether setting switch button 41 is convenient for the artificial transmission for participating in control signal, mode tag 42 is convenient for work
The different function of different switch buttons 41 is understood as personnel.
The coloring system and colouring method of a kind of high efficiency smart provided in this embodiment, such as Fig. 3, the communication device 4
It is connected with alarm 43.
Specifically, when system occurs abnormal, i.e., when signals transmission occurs abnormal, alarm 43 will be triggered, is mentioned
The staff that wakes up carries out system maintenance.
A kind of colouring method of high efficiency smart provided in this embodiment, a kind of knot of the coloring system including high efficiency smart
Structure, such as Fig. 4, comprising the following steps:
A. the three primary colors composition ratio of color to be produced is calculated by matching computing device 5；
B. control device 3 calculates the opening degree of the first switch control valve 11 of corresponding pigment storage tank 1 and according to calculating
As a result the first switch control valve 11 of corresponding pigment storage tank 1 is opened；
C. color mixture is carried out in pigment blending tank 2；
D. the detection that color mixture effect is carried out by color comparison device 6, if unqualified, return step B is readjusted
The opening degree of first switch control valve 11 carries out the dyeing of product if qualified；
E. the detection for carrying out product dyeing effect, if unqualified, return step B readjusts first switch control valve
11 opening degree completes the dyeing production of product if qualified.
Specifically, all colours are composed of the three primary colors in color, i.e., red, green and blue, such as
Yellow (255,255,0) can be in red: green: blue=255:255:0 ratio is adjusted, and does not add namely after simplifying
Add blue, red and green, which carries out proportion in the ratio of 1:1, can mix yellowly.Purple (128,0,255) can for another example
In red: green: blue=128:0:255 ratio is adjusted, and does not add green, red and blue after simplifying namely
Purple can be mixed by carrying out proportion in the ratio of 128:255；Thus, color to be produced is calculated thirdly primary colors composition is matched
Than later, by giving 11 signal of first switch control valve, controlling the first of corresponding red, green and blue pigment storage tank 1
Switching control pilot 11 opens different degree, the proportion of Lai Jinhang pigment, after trichromatic pigment mixing, to mixed color into
Row detection, calculates its color difference between the color to be made, if the color difference is undesirable, readjusts three first and opens
The opening degree of control valve 11 is closed, the adjustment of three primary colors proportion is carried out, such as needs to increase the amount of red pigment, then by red
The first switch control valve 11 of pigment storage tank 1 is opened more, so that the flow of red pigment is bigger, carries out repairing for colour mixture color
Just；After mixed pigment meets the requirements, which is packed into the dyeing installation of the products such as ribbon, carries out the dyeing of product, contaminated
Detection is re-started after color again, if unqualified, just re-starts the adjustment of three primary colors proportion, so that the product of dyeing more conforms to
It asks.The colouring method can carry out color correction in time, improve the production quality of product, and intelligentized product dyeing also improves
Production efficiency.
A kind of colouring method of high efficiency smart provided in this embodiment, the detection for mixed pigment, including following step
Suddenly
D1. Image Acquisition is carried out to the color made in pigment blending tank 2 by image acquisition device 61, obtains the color of production
Color data；
D2. the data for the production color that will acquire are compared with object color component, carry out difference meter by Colorimetry device 62
It calculates；
D3. the first production of setting difference precision, if calculated difference is unsatisfactory for the requirement of the first production difference precision,
Difference data is transmitted to control device 3 by communication device 4 by Colorimetry device 62, is controlled by control device 3 first switch
Valve 11 carries out opening degree adjustment.
Specifically, the color being newly mixed into is acquired by image acquisition device 61, is compared with the color to be produced, utilizes color
Poor calculator 62 carries out the calculating of color difference, will be calculated by communication device 4 if mixed color is unsatisfactory for requiring
Color difference is sent to control device 3, and control device 3 adjusts the opening journey of each first switch control valve 11 further according to difference
Degree, that is, readjust the flow of three primary colors pigment, and then is adjusted to mixed color, produces the color for being best suitable for requirement
Pigment.
A kind of colouring method of high efficiency smart provided in this embodiment, after control device 3 obtains difference data, by adjusting
The opening degree of first switch control valve 11 carries out the ratio adjustment of pigment, then adjusts the opening degree of second switch control valve 71
Carry out the pigment proportion adjustment of color adjustment storage tank 7.
Specifically, control device 3 adjusts the opening degree of second switch control valve 71, does not meet and wants after partially recycled mixing
In the pigment asked to color adjustment storage tank 7, the excessive inconvenient subsequent adjustment of the pigment in pigment blending tank 2 is avoided.
A kind of colouring method of high efficiency smart provided in this embodiment, includes the following steps the detection of the product dyed
E1. the color of dyeing product is compared with object color component, difference calculating is carried out by Colorimetry device 62；
E2. the second production of setting difference precision, if calculated difference is unsatisfactory for the requirement of the second production precision, color difference
Difference data is transmitted to control device 3 by communication device 4 by calculator 62, controls first switch control valve 11 and second again
The adjustment of the progress color of switching control pilot 71.
Specifically, the dyeing effect of dyeing product is acquired by image acquisition device 61, then face is calculated by Colorimetry device 62
Value of chromatism re-starts trichromatic proportion according to the color difference, to obtain color more accurately product；To hybrid pigment,
Product color etc. carries out acetes chinensis, by multi-faceted detection, reduces the error in production, guarantees product quality.
The above is only present pre-ferred embodiments, is not intended to limit the present invention in any form, although
The present invention is disclosed as above with preferred embodiment, and however, it is not intended to limit the invention, any person skilled in the art,
It does not depart within the scope of technical solution of the present invention, when the technology contents using the disclosure above make a little change or are modified to equivalent change
The equivalent embodiment of change, but without departing from the technical solutions of the present invention, technology refers to above embodiments according to the present invention
Made any simple modification, equivalent change and modification, belong in the range of technical solution of the present invention.
Claims (8)
1. a kind of coloring system of high efficiency smart, it is characterised in that: including control device, communication device, proportion computing device, color
Color comparison device, pigment blending tank and at least three pigment storage tanks, the outlet of each pigment storage tank are connected separately with first and open
Close control valve, the first switch control valve connect with control device, the color comparison device include image acquisition device and
Colorimetry device, described image collector is for obtaining the color data in pigment blending tank and being transmitted to Colorimetry device, institute
It states Colorimetry device and proportion computing device passes through communication device and connect with control device.
2. a kind of coloring system of high efficiency smart according to claim 1, it is characterised in that: the coloring system further includes color
Caidiao opera section storage tank, the outlet of the color adjustment storage tank are connected with second switch control valve, the second switch control valve and control
Device connection processed.
3. a kind of coloring system of high efficiency smart according to claim 1, it is characterised in that: the communication device is equipped with multiple
For controlling whether that the switch button of progress signal transmission, the switch button are equipped with mode tag.
4. a kind of coloring system of high efficiency smart according to claim 1, it is characterised in that: the communication device is connected with report
Alert device.
5. a kind of colouring method of the coloring system based on high efficiency smart described in claim 1, it is characterised in that: including following step
It is rapid:
A. the three primary colors composition ratio of color to be produced is calculated by matching computing device；
B. control device calculates the opening degree of the first switch control valve of corresponding pigment storage tank and is opened according to calculated result
The first switch control valve of corresponding pigment storage tank；
C. color mixture is carried out in pigment blending tank；
D. the detection that color mixture effect is carried out by color comparison device, if unqualified, return step B readjusts first
The opening degree of switching control pilot carries out the dyeing of product if qualified；
E. the detection for carrying out product dyeing effect, if unqualified, return step B readjusts beating for first switch control valve
Degree is opened, if qualified, completes the dyeing production of product.
6. a kind of colouring method of high efficiency smart according to claim 5, it is characterised in that: in step D, include the following steps
D1. Image Acquisition is carried out to the color made in pigment blending tank by image acquisition device, obtains the number of the color of production
According to；
D2. the data for the production color that will acquire are compared with object color component, carry out difference calculating by Colorimetry device；
D3. the first production of setting difference precision, if calculated difference is unsatisfactory for the requirement of the first production difference precision, color difference
Difference data is passed through communication device transfers to control device by calculator, is opened by control device to first switch control valve
Degree adjustment.
7. a kind of colouring method of high efficiency smart according to claim 6, it is characterised in that: the coloring system further includes color
Caidiao opera section storage tank, the outlet of the color adjustment storage tank are connected with second switch control valve, the second switch control valve and control
Device connection processed after control device obtains color difference data, carries out face by adjusting the opening degree of first switch control valve
The ratio of material adjusts, then adjusts the pigment proportion adjustment of the opening degree progress color adjustment storage tank of second switch control valve.
8. a kind of colouring method of high efficiency smart according to claim 7, it is characterised in that: in step E, include the following steps
E1. the color of dyeing product is compared with object color component, difference calculating is carried out by Colorimetry device；
E2. the second production of setting difference precision, if calculated difference is unsatisfactory for the requirement of the second production precision, Colorimetry
Difference data by communication device transfers to control device, is controlled first switch control valve and second switch control valve by device again
Carry out the adjustment of color.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910011809.7A CN109629159A (en) | 2019-01-07 | 2019-01-07 | A kind of coloring system and colouring method of high efficiency smart |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910011809.7A CN109629159A (en) | 2019-01-07 | 2019-01-07 | A kind of coloring system and colouring method of high efficiency smart |
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| CN112549834A (en) * | 2019-09-26 | 2021-03-26 | 北京小米移动软件有限公司 | Color matching method of color film, terminal shell and terminal |
| CN113564659A (en) * | 2021-06-28 | 2021-10-29 | 东莞长盈精密技术有限公司 | Dyeing device, dyeing system and dyeing method |
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Application publication date: 20190416 |