CN103235573A - Network system and method for controlling concrete production - Google Patents

Network system and method for controlling concrete production Download PDF

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Publication number
CN103235573A
CN103235573A CN2013101221026A CN201310122102A CN103235573A CN 103235573 A CN103235573 A CN 103235573A CN 2013101221026 A CN2013101221026 A CN 2013101221026A CN 201310122102 A CN201310122102 A CN 201310122102A CN 103235573 A CN103235573 A CN 103235573A
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computing machine
weight
control
data
foreground
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CN2013101221026A
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CN103235573B (en
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彭斌
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SHANGHAI CHENGYUE INFORMATION TECHNOLOGY Co Ltd
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SHANGHAI CHENGYUE INFORMATION TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention provides a network system for controlling concrete production. The network system comprises a weight monitoring module, a data server, a plurality of foreground control computers, a plurality of background data setting computers, a plurality of background data retrieving computers and I/O (input/output) control interface templates; the foreground control computers, the background data setting computers and the background data retrieving computers are connected with the data server by a network; and each weight monitoring module comprises a plurality of scale hoppers, a weight sensor is arranged at the bottom of each scale hopper and is connected with an analog electronic conversion module, each analog electronic conversion module is connected with an instrument display module, each instrument display module is connected with the corresponding foreground control computer, and each foreground control computer is connected with the corresponding I/O control interface template. The network system has the advantages that the network system is sophisticated, and proportion data can be timely adjusted, can be modified conveniently and further can be shared.

Description

A kind of network concrete production control system and control method thereof
Technical field
The present invention relates to concrete production control, refer to a kind of network concrete production control system and control method thereof especially.
Background technology
Concrete is one of contemporary topmost civil engineering material.Concrete has the compressive strength height, good endurance, characteristics such as strength grade wide ranges.These characteristics make its usable range very extensive, not only in various civil engineering works, use, and be exactly shipbuilding industry, mechanical industry, the exploitation of ocean, geothermal engineerings etc., concrete also are important materials.
Present concrete batching and mixing tower, the control method of standing are taked the contact relay logic control more, or are taked the industrial PLC machine to realize control able to programme by Programmable Logic Controller.Adjustment, modification that the existing deficiency of above-mentioned control method mainly shows as field control data (as proportioning) are very inconvenient; It is restricted that function is expanded especially data management; Control accuracy is lower.
Summary of the invention
In order to address the above problem, the invention provides a kind of network concrete production control system and control method thereof.A kind of network concrete production control system provided by the invention and control method thereof, network system is perfect, adjusts the proportioning data in good time, and it is convenient to revise, and can also share data simultaneously.
Technical scheme of the present invention is achieved in that
A kind of network concrete production control system, comprise the weight monitoring module, data server, Duo Tai foreground control computing machine, many back-end datas arrange computing machine, many back-end datas are had access to computing machine, I/O control interface template, described foreground control computing machine, back-end data arranges computing machine, back-end data is had access to computing machine and is connected with data server by network, described foreground control computing machine is connected with the weight monitoring module, described back-end data arranges the target weight value that computing machine is used for arranging at data server the weight monitoring module, described foreground control computing machine is used for receiving the weight data of weight monitoring module and judging whether to reach the target weight value, and described back-end data is had access to each data that computing machine is used for having access to data server; Described weight monitoring module comprises a plurality of scale buckets, each scale bucket bottom arranges weight sensor, described weight sensor is connected with mould electricity modular converter, described mould electricity modular converter is connected with the instrument display module, described instrument display module is connected with foreground control computing machine, and described foreground control computing machine connects I/O control interface template.
Above-mentioned a kind of network concrete production control system, wherein, the output port that back-end data is had access to computing machine connects printing device.
The control method of above-mentioned a kind of network concrete production control system, wherein,
S0, described back-end data arranges computing machine arranges the weight monitoring module in data server target weight value;
S1, system initialization;
S2, the weight sensor of described each scale bucket reads the weight signal of scale bucket, and is sent to mould electricity modular converter;
S3, described mould electricity modular converter changes the weight signal that receives into 0-10V voltage signal or 4-20mA current signal, and is sent to the instrument display module;
S4, described instrument display module converts 0-10V voltage signal or the 4-20mA current signal that receives to meet the RS232 communication interface digital signal, and is sent to foreground control computing machine;
S5, described foreground control computing machine contrasts weight numerical value and the target weight value of the digital signal correspondence of reception, if inconsistent, to step S2; If consistent, to step S6;
S6, described foreground control computing machine stops to scale bucket feed by I/O control interface template control exterior mechanical.Control computing machine in foreground can also be known the whether information of normal operation of exterior mechanical by I/O control interface template.
A kind of network concrete production control system provided by the invention and control method thereof, give windows platform, adopting large database is the backstage storage, guaranteed the consistance of computer statistics and actual production data, accomplish to produce networking, share various datas, timely modification parameter as required, thus reach the production efficiency height, produce batching accurately.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the system chart of a kind of network concrete production of the present invention control system;
Fig. 2 is the process flow diagram of the control method of a kind of network concrete production of the present invention control system.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
As shown in Figure 1, a kind of network concrete production control system, comprise weight monitoring module 500, data server 100, Duo Tai foreground control computing machine 200, many back-end datas arrange computing machine 300, many back-end datas are had access to computing machine 400, I/O control interface template 600, described foreground control computing machine 200, back-end data arranges computing machine 300, back-end data is had access to computing machine 400 and is connected with data server 100 by network, described foreground control computing machine 200 is connected with weight monitoring module 500, described back-end data arranges the target weight value that computing machine 300 is used for arranging at data server 100 weight monitoring module 500, described foreground control computing machine 200 is used for receiving the weight data of weight monitoring module 500 and judging whether to reach the target weight value, and described back-end data is had access to each data that computing machine 400 is used for having access to data server 100; Described weight monitoring module 500 comprises a plurality of scale buckets 504, each scale bucket 504 bottom arranges weight sensor 503, described weight sensor 503 is connected with mould electricity modular converter 502, described mould electricity modular converter 502 is connected with instrument display module 501, described instrument display module 501 is connected with foreground control computing machine 200, and described foreground control computing machine 200 connects I/O control interface template 600.
Above-mentioned a kind of network concrete production control system, wherein, the output port that back-end data is had access to computing machine 400 connects printing device 800.
Shown in Fig. 1-2, the control method of above-mentioned a kind of network concrete production control system, wherein,
S0, described back-end data arranges computing machine 300 arranges weight monitoring module 500 in data server 100 target weight value;
S1, system initialization;
S2, the weight sensor 503 of described each scale bucket 504 reads the weight signal of scale bucket 504, and is sent to mould electricity modular converter 502;
S3, described mould electricity modular converter 502 changes the weight signal that receives into 0-10V voltage signal or 4-20mA current signal, and is sent to instrument display module 501;
S4, described instrument display module 501 converts 0-10V voltage signal or the 4-20mA current signal that receives to meet the RS232 communication interface digital signal, and is sent to foreground control computing machine 200;
S5, described foreground control computing machine 200 contrasts weight numerical value and the target weight value of the digital signal correspondence of reception, if inconsistent, to step S2; If consistent, to step S6;
S6, described foreground control computing machine 200 stops to scale bucket 504 feed by I/O control interface template 600 control exterior mechanicals 700.Control computing machine 200 in foreground can also be known 700 information of normal operation whether by I/O control interface template 600.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (3)

1. network concrete production control system, it is characterized in that, comprise the weight monitoring module, data server, Duo Tai foreground control computing machine, many back-end datas arrange computing machine, many back-end datas are had access to computing machine, I/O control interface template, described foreground control computing machine, back-end data arranges computing machine, back-end data is had access to computing machine and is connected with data server by network, described foreground control computing machine is connected with the weight monitoring module, described back-end data arranges the target weight value that computing machine is used for arranging at data server the weight monitoring module, described foreground control computing machine is used for receiving the weight data of weight monitoring module and judging whether to reach the target weight value, and described back-end data is had access to each data that computing machine is used for having access to data server; Described weight monitoring module comprises a plurality of scale buckets, each scale bucket bottom arranges weight sensor, described weight sensor is connected with mould electricity modular converter, described mould electricity modular converter is connected with the instrument display module, described instrument display module is connected with foreground control computing machine, and described foreground control computing machine connects I/O control interface template.
2. a kind of network concrete production control system according to claim 1 is characterized in that, the output port that back-end data is had access to computing machine connects printing device.
3. the control method of a kind of network concrete production control system according to claim 1 and 2 is characterized in that,
S0, described back-end data arranges computing machine arranges the weight monitoring module in data server target weight value;
S1, system initialization;
S2, the weight sensor of described each scale bucket reads the weight signal of scale bucket, and is sent to mould electricity modular converter;
S3, described mould electricity modular converter changes the weight signal that receives into 0-10V voltage signal or 4-20mA current signal, and is sent to the instrument display module;
S4, described instrument display module converts 0-10V voltage signal or the 4-20mA current signal that receives to meet the RS232 communication interface digital signal, and is sent to foreground control computing machine;
S5, described foreground control computing machine contrasts weight numerical value and the target weight value of the digital signal correspondence of reception, if inconsistent, to step S2; If consistent, to step S6;
S6, described foreground control computing machine stops to scale bucket feed by I/O control interface template control exterior mechanical.
CN201310122102.6A 2013-04-09 2013-04-09 A kind of network concrete production control system and control method thereof Expired - Fee Related CN103235573B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101353880A (en) * 2007-07-27 2009-01-28 中铁十七局集团有限公司 Mobile asphalt cement mortar blending plant control system
CN201909662U (en) * 2010-12-21 2011-07-27 四川中科倍特尔技术有限公司 Embedded weighing instrument for concrete mixing plant
CN102147604A (en) * 2010-02-05 2011-08-10 石庆生 Integrated system and method for monitoring mix proportion
CN102298364A (en) * 2011-05-10 2011-12-28 沈阳新一代信息技术有限公司 Electric control system and control method for mixing station

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101353880A (en) * 2007-07-27 2009-01-28 中铁十七局集团有限公司 Mobile asphalt cement mortar blending plant control system
CN102147604A (en) * 2010-02-05 2011-08-10 石庆生 Integrated system and method for monitoring mix proportion
CN201909662U (en) * 2010-12-21 2011-07-27 四川中科倍特尔技术有限公司 Embedded weighing instrument for concrete mixing plant
CN102298364A (en) * 2011-05-10 2011-12-28 沈阳新一代信息技术有限公司 Electric control system and control method for mixing station

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