CN104503409A - Remote management and control system and method for cement concrete quality - Google Patents
Remote management and control system and method for cement concrete quality Download PDFInfo
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- CN104503409A CN104503409A CN201410811937.7A CN201410811937A CN104503409A CN 104503409 A CN104503409 A CN 104503409A CN 201410811937 A CN201410811937 A CN 201410811937A CN 104503409 A CN104503409 A CN 104503409A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention relates to a remote management and control system and a remote management and control method for cement concrete quality, and belongs to the technical field of engineering. The remote management and control system comprises a control system arranged in a concrete mixing station and a data acquiring and sending device arranged in test room detection equipment, wherein the data acquiring and sending device sends data to a WEB server through a wireless network; a management and control software platform is arranged in the WEB server; the data are sent to a data terminal connected with the WEB server through a network for inquiry after being analyzed and managed by the management and control software platform. According to the remote management and control system and the remote management and control method for the cement concrete quality, intelligent management and control on the construction quality of a bridge and culvert structure are realized, and preventive measures are taken; cheating on workmanship and materials is effectively avoided, and the engineering quality is guaranteed.
Description
Technical field
The present invention relates to a kind of cement concrete quality remote managing and control system and method, belong to field of engineering technology.
Background technology
In engineering construction at present, concrete structure proportion is increasing, and concrete quality directly affects the construction quality of whole engineering.By showing a large amount of active service concrete structure investigation and detection, the hidden danger of quality of considerable part is because the concrete quality fluctuation of production causes greatly.Its basic reason is to lack effective quality monitoring means, causing there is match ratio in actual production engineering can not by strict implement, mixing equipment error in dipping can not be grasped in time, mixing equipment control data such as arbitrarily can to change at the problem, cause cement concrete construction member easily to occur early-age crack thus, permanance reduces, the problems such as service life shortening, thus affect engineering construction quality, there is larger potential safety hazard.
Summary of the invention
The object of the invention is the defect existed for prior art, a kind of cement concrete quality remote managing and control system and method are proposed, omnidistance management and control is carried out to the engineering of cement concrete, every key parameter can be grasped in the very first time, effectively solve cement concrete Problems existing in mixing station production run.
The present invention is technical solution problem by the following technical programs: a kind of cement concrete quality remote managing and control system, comprise the data acquisition dispensing device in the control system and testing laboratory's checkout equipment being arranged at concrete agitation station, data are sent to WEB server by wireless network by described data acquisition dispensing device, management and control software platform is established in described WEB server, data, through the analysis of management and control software platform, management, are inquired about for the data terminal be connected with WEB server network.
Described data acquisition dispensing device is black box form, comprise shell, data conversion module, storer and wireless transport module, this device realizes parameter in inside by arranging in advance, port, domain name are docked one to one with server, again by software collection to data transformations be that IP data are sent to server in real time, even if when there is no production data, collecting device also timing can return a very little packet to server, judges whether collector normally works from the time that packet returns.
Described management and control software platform, based on JAVA technological development, comprises,
Dynamic Display unit-for the overview display of crucial monitoring parameter;
Dynamic monitoring unit-real-time dynamic monitoring is carried out to concrete mixing time, material usage by the form of chart;
Material usage statistical analysis unit-for the inquiry of historical data of duration of mixing, material usage error, early warning situation, and automatically draw trend graph;
Production Accounting unit-accounting analysis contrast is carried out to the production capacity of mixing station by the form of chart;
Rights management unit-realize user management, the function that password is revised;
Operation system setting unit-in order to realize the parameter configuration to each function of system.
Described data terminal is at least one mobile phone or monitoring computer.
Control system and the WEB server of described concrete agitation station are equipped with fire wall.
The present invention further provides the management-control method of cement concrete quality remote managing and control system, comprise the following steps:
Step one, standard figures is set in the Operation system setting unit of described software harnesses platform;
Step 2, the data of data acquisition dispensing device to the water-cement ratio in concrete production process, each material usage, grating, duration of mixing, testing laboratory's unconfined compressive strength are utilized to carry out Real-time Collection, and by 2.5G and 3G wireless network transmissions to WEB server;
The standard figures of management and control software to the data and system setting unit collected of step 3, described WEB server is analyzed, and the data not meeting standard figures are carried out early warning, and with short message mode notice to data terminal;
Step 4, data terminal connect WEB server based on web browser by internet, through Dynamic Display unit inquiry real time data or through material usage statistical analysis unit enquiry of historical data, when receiving warning data, by rights management unit amendment numerical value.
In the described step 2 of said method, the data that the data of Real-time Collection provide for dynamic monitoring unit.
In described step 3, also comprise the analysis data of producing Accounting unit; Early warning is divided into elementary, intermediate, senior early warning.
The key distinction of the present invention and prior art is: 1. the present invention is using the overall process of concrete production and testing inspection as management object; 2. the management platform system in the present invention except having the most basic hold function, also has data core calculation and Analysis to monitor data, draws trend graph, forms the functions such as electronic report forms, effectively alleviates the working strength of quality management unit and unit in charge of construction; 3. the present invention has automatic early-warning function, can compare with design load after all monitoring results are uploaded to control platform, if discovery deviation, then automatically carry out short message warning, short message content can add corresponding measures to rectify and reform according to early-warning parameters and warning level, realizes the intelligent management and control of Bridge structure construction quality, accomplishes to prevent trouble before it happens, effectively stop to use inferior materials and turn out substandard goods, guarantee construction quality.
Accompanying drawing explanation
Fig. 1 is workflow schematic diagram of the present invention.
Embodiment
Embodiment
Below in conjunction with embodiment and accompanying drawing, set forth the present invention further:
As shown in Figure 1, a kind of cement concrete quality remote managing and control system, it comprises a monitoring computer or mobile phone terminal (1), this monitoring computer or mobile phone terminal (1) connect WEB server (3) based on web browser by internet, be arranged on concrete agitation station with the form of black box and control the relevant concrete grade that the data acquisition dispensing device (4) on computer (5) will collect, weight data, serial number, user's name, the data such as project name convert numerical information to, and be sent to WEB server (3) by 2.5G or 3G wireless network, the dynamic mass management and control software based on JAVA technological development WEB server is equipped with.Black box form, comprise shell, data conversion module, storer and wireless transport module, this device realizes parameter in inside by arranging in advance, port, domain name are docked one to one with server, again by software collection to data transformations be that IP data are sent to server in real time, even if when there is no production data, collecting device also timing can return a very little packet to server, judges whether collector normally works from the time that packet returns.
This management and control software specifically comprise following components:
1, Dynamic Display unit, for the overview display of crucial monitoring parameter;
2, dynamic monitoring unit, carries out real-time dynamic monitoring by the form of chart to concrete mixing time, material usage;
3, material usage statistical analysis unit, for the inquiry of historical data of duration of mixing, material usage error, early warning situation, and draws trend graph automatically;
4, produce Accounting unit, by the form of chart, accounting analysis contrast is carried out to the production capacity of mixing station;
5, rights management unit, realizes the function of user management, password amendment;
6, Operation system setting unit, in order to realize the parameter configuration to each function of system.
The elementary, middle and high three grades of early warning of this management and control software design patterns, its threshold arrange in table 1, by the data analysis gathered, occur that abnormal conditions will send early warning automatically, and with short message mode notice engineering project related personnel.
Table 1 concrete agitation station threshold value
| Advanced warning grade | Elementary | Middle rank | Senior |
| Duration of mixing (s) | ±10 | ±20 | ±30 |
| Cement consumption error (%) | ±2～±3 | ±3～±6 | ±7～±10 |
| Coarse-fine aggregate consumption error (%) | ±2～±3 | ±3～±6 | ±7～±10 |
| Admixture consumption error (%) | ±3～±4 | ±4～±7 | ±8～±11 |
| Additive usage error (%) | ±3～±4 | ±4～±7 | ±8～±11 |
In the present embodiment, it also can be multiple stage that monitoring client computer, mobile phone terminal 1 are at least one.
During use, carry out according to following steps:
Step one, standard figures is set in the Operation system setting unit of described software harnesses platform;
Step 2, the data of data acquisition dispensing device to the water-cement ratio in concrete production process, each material usage, grating, duration of mixing, testing laboratory's unconfined compressive strength are utilized to carry out Real-time Collection, and by 2.5G and 3G wireless network transmissions to WEB server, the data that the data of Real-time Collection provide for dynamic monitoring unit;
The standard figures of management and control software to the data and system setting unit collected of step 3, described WEB server is analyzed, also comprise the analysis data of producing Accounting unit, the data not meeting standard figures are carried out grading forewarning system, elementary, intermediate, senior early warning is notified to data terminal with short message mode;
Step 4, data terminal connect WEB server based on web browser by internet, through Dynamic Display unit inquiry real time data or through material usage statistical analysis unit enquiry of historical data, when receiving warning data, by rights management unit amendment numerical value.Realize the intelligent management and control of Bridge structure construction quality, accomplish to prevent trouble before it happens, effectively stop to use inferior materials and turn out substandard goods, guarantee construction quality.
Except above-mentioned enforcement, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of application claims.
Claims (8)
1. a cement concrete quality remote managing and control system, it is characterized in that: comprise the data acquisition dispensing device in the control system and testing laboratory's checkout equipment being arranged at concrete agitation station, data are sent to WEB server by wireless network by described data acquisition dispensing device, management and control software platform is established in described WEB server, data, through the analysis of management and control software platform, management, are inquired about for the data terminal be connected with WEB server network.
2. cement concrete quality remote managing and control system according to claim 1, it is characterized in that: described data acquisition dispensing device is black box form, comprise shell, data conversion module, storer and wireless transport module, this device realizes parameter in inside by arranging in advance, port, domain name is docked one to one with server, again by software collection to data transformations be that IP data are sent to server in real time, when production data, collecting device timing returns a packet to server, judge whether collector normally works from the time that packet returns.
3. cement concrete quality remote managing and control system according to claim 1, is characterized in that: described management and control software platform, based on JAVA technological development, comprises,
Dynamic Display unit-for the overview display of crucial monitoring parameter;
Dynamic monitoring unit-real-time dynamic monitoring is carried out to concrete mixing time, material usage by the form of chart;
Material usage statistical analysis unit-for the inquiry of historical data of duration of mixing, material usage error, early warning situation, and automatically draw trend graph;
Production Accounting unit-accounting analysis contrast is carried out to the production capacity of mixing station by the form of chart;
Rights management unit-realize user management, the function that password is revised;
Operation system setting unit-in order to realize the parameter configuration to each function of system.
4. cement concrete quality remote managing and control system according to claim 1, is characterized in that: described data terminal is at least one mobile phone or monitoring computer.
5. cement concrete quality remote managing and control system according to claim 1, is characterized in that: control system and the WEB server of described concrete agitation station are equipped with fire wall.
6. the management-control method of cement concrete quality remote managing and control system according to claim 1, comprises the following steps:
Step one, standard figures is set in the Operation system setting unit of described software harnesses platform;
Step 2, the data of data acquisition dispensing device to the water-cement ratio in concrete production process, each material usage, grating, duration of mixing, testing laboratory's unconfined compressive strength are utilized to carry out Real-time Collection, and by 2.5G and 3G wireless network transmissions to WEB server;
The standard figures of management and control software to the data and system setting unit collected of step 3, described WEB server is analyzed, and the data not meeting standard figures are carried out early warning, and with short message mode notice to data terminal;
Step 4, data terminal connect WEB server based on web browser by internet, through Dynamic Display unit inquiry real time data or through material usage statistical analysis unit enquiry of historical data, when receiving warning data, by rights management unit amendment numerical value.
7. the management-control method of cement concrete quality remote managing and control system according to claim 6, is characterized in that: in described step 2, the data that the data of Real-time Collection provide for dynamic monitoring unit.
8. the management-control method of cement concrete quality remote managing and control system according to claim 6, is characterized in that: in described step 3, also comprises the analysis data of producing Accounting unit; Early warning is divided into elementary, intermediate, senior early warning, and the threshold value of parameters every grade early warning is arranged on demand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410811937.7A CN104503409A (en) | 2014-12-23 | 2014-12-23 | Remote management and control system and method for cement concrete quality |
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| CN201410811937.7A CN104503409A (en) | 2014-12-23 | 2014-12-23 | Remote management and control system and method for cement concrete quality |
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| CN104503409A true CN104503409A (en) | 2015-04-08 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150383A (en) * | 2015-08-25 | 2015-12-16 | 上海同望信息技术有限公司 | Dynamic monitoring system of production process of cement concrete mixing station |
| CN106468904A (en) * | 2015-08-14 | 2017-03-01 | 中国科学院沈阳自动化研究所 | Can dynamic configuration operation real-time accumulated quality management and control implementation method |
| CN106570974A (en) * | 2016-11-10 | 2017-04-19 | 广州市图吉信息科技有限公司 | Smart phone application-based commercial concrete on-line queuing management system |
| CN107483255A (en) * | 2017-08-23 | 2017-12-15 | 四川隧唐科技股份有限公司 | Mixing station data processing method, apparatus and system |
| CN108196495A (en) * | 2018-01-11 | 2018-06-22 | 广州市微柏软件股份有限公司 | A kind of concrete agitation station production remote monitoring system for intercepting load cell signal |
| CN108830514A (en) * | 2018-08-31 | 2018-11-16 | 河南正向电子科技有限公司 | A kind of quotient's concrete quality-monitoring managing and control system |
| CN109299950A (en) * | 2017-07-25 | 2019-02-01 | 中国科学院沈阳自动化研究所 | A kind of quality inspection management method and system of flexibly configurable |
| CN109531828A (en) * | 2018-11-21 | 2019-03-29 | 中联重科股份有限公司 | Mixing plant digitizes debugging control system, method and concrete mixing plant and medium |
| CN110488782A (en) * | 2019-08-26 | 2019-11-22 | 中电建路桥集团有限公司 | Cement concrete batching plant back court intelligent monitor system based on BIM platform |
| CN110825001A (en) * | 2019-11-30 | 2020-02-21 | 河南潜合自动化科技有限公司 | Dry-mixed mortar control system |
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| CN102681567A (en) * | 2012-05-04 | 2012-09-19 | 天津大学 | Concrete temperature remote monitoring system for concrete dam |
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Patent Citations (3)
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| EP1961538A2 (en) * | 2005-11-28 | 2008-08-27 | Eugenio Bonilla Benegas | Automatic system for monitoring the mixing of conglomerates |
| CN102170464A (en) * | 2011-03-17 | 2011-08-31 | 中铁二局股份有限公司 | Dynamic monitoring system method of production process of concrete mixing station |
| CN102681567A (en) * | 2012-05-04 | 2012-09-19 | 天津大学 | Concrete temperature remote monitoring system for concrete dam |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106468904A (en) * | 2015-08-14 | 2017-03-01 | 中国科学院沈阳自动化研究所 | Can dynamic configuration operation real-time accumulated quality management and control implementation method |
| CN106468904B (en) * | 2015-08-14 | 2018-09-21 | 中国科学院沈阳自动化研究所 | The real-time accumulated quality management and control implementation method of dynamically configurable process |
| CN105150383A (en) * | 2015-08-25 | 2015-12-16 | 上海同望信息技术有限公司 | Dynamic monitoring system of production process of cement concrete mixing station |
| CN106570974A (en) * | 2016-11-10 | 2017-04-19 | 广州市图吉信息科技有限公司 | Smart phone application-based commercial concrete on-line queuing management system |
| CN106570974B (en) * | 2016-11-10 | 2019-09-03 | 广州市图吉信息科技有限公司 | The online queue management system of quotient's concrete based on smart mobile phone application |
| CN109299950A (en) * | 2017-07-25 | 2019-02-01 | 中国科学院沈阳自动化研究所 | A kind of quality inspection management method and system of flexibly configurable |
| CN109299950B (en) * | 2017-07-25 | 2021-10-15 | 中国科学院沈阳自动化研究所 | Flexibly configurable quality inspection management method and system |
| CN107483255A (en) * | 2017-08-23 | 2017-12-15 | 四川隧唐科技股份有限公司 | Mixing station data processing method, apparatus and system |
| CN108196495A (en) * | 2018-01-11 | 2018-06-22 | 广州市微柏软件股份有限公司 | A kind of concrete agitation station production remote monitoring system for intercepting load cell signal |
| CN108830514A (en) * | 2018-08-31 | 2018-11-16 | 河南正向电子科技有限公司 | A kind of quotient's concrete quality-monitoring managing and control system |
| CN109531828A (en) * | 2018-11-21 | 2019-03-29 | 中联重科股份有限公司 | Mixing plant digitizes debugging control system, method and concrete mixing plant and medium |
| CN110488782A (en) * | 2019-08-26 | 2019-11-22 | 中电建路桥集团有限公司 | Cement concrete batching plant back court intelligent monitor system based on BIM platform |
| CN110825001A (en) * | 2019-11-30 | 2020-02-21 | 河南潜合自动化科技有限公司 | Dry-mixed mortar control system |
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