CN112666885A - Environmental protection equipment monitoring management platform based on industrial internet - Google Patents
Environmental protection equipment monitoring management platform based on industrial internet Download PDFInfo
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Abstract
The invention discloses an industrial internet-based environment-friendly equipment monitoring management platform in the technical field of industrial equipment monitoring, which comprises a convergence cloud platform, a database, a data acquisition system and operating equipment, wherein the data acquisition system adopts an intelligent gateway to connect the operating equipment and the convergence cloud platform so as to realize protocol adaptation and equipment access; the converged cloud platform integrates an identity and permission management module, a cloud computing system management module and an API management module; and the client inputs a data processing request through the converged cloud platform, calls an interface corresponding to the database in the converged cloud platform, and acquires hardware resources and network resources, equipment running states, process parameters and statistical report data, which are acquired by the database based on cloud computing.
Description
Technical Field
The invention relates to the technical field of industrial equipment monitoring, in particular to an industrial internet-based environment-friendly equipment monitoring management platform.
Background
In recent years, the following main problems are encountered in the development process of industrial business, particularly in the process of information and thing networking construction:
1. environmental protection equipment is distributed all over, and many are distributed in remote areas such as suburbs, mines and the like, are relatively scattered, and are difficult to monitor and manage in a centralized manner.
2. Related data of equipment and the like are mainly recorded by paper documents to form a plurality of information isolated islands, and information cannot be linked with other system data in each system.
3. The value of a single device is high, but no objective data support exists, and the operation of the environmental protection device cannot be effectively diagnosed, optimized and predicted.
4. The customer lacks professional technical personnel, and system operation and maintenance is difficult, often needs technical personnel to rush to the customer scene, confirms equipment running state and carries out equipment maintenance, because the maintenance is untimely at ordinary times, equipment breaks down, also causes a large amount of after-sales human costs for the industry simultaneously.
5. The self-built platform and the data center are expensive, and the cost of iterative upgrade and subsequent operation and maintenance is high.
Based on the technical scheme, the invention designs an industrial internet-based environment-friendly equipment monitoring and management platform to solve the problems.
Disclosure of Invention
The invention aims to provide an industrial internet-based environment-friendly equipment monitoring and management platform to solve the above-mentioned problems.
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly equipment monitoring and management platform based on industrial Internet comprises a gathering cloud platform, a database, a data acquisition system and operating equipment,
the data acquisition system adopts an intelligent gateway to connect the operating equipment and the convergence cloud platform, so as to realize protocol adaptation and equipment access; the converged cloud platform integrates an identity and permission management module, a cloud computing system management module and an API management module; and the client inputs a data processing request through the converged cloud platform, calls an interface corresponding to the converged cloud platform in the converged cloud platform, and acquires hardware resources and network resources, equipment running states, process parameters and statistical report data, which are acquired by the database based on cloud computing.
Preferably, the operating equipment is filter equipment comprising a rubber belt vacuum filter.
Preferably, the data acquisition system comprises a PLC control system and a sensor which are connected with operating equipment in a butt joint mode, PLC data acquired by the PLC control system comprise serial numbers, working duration, speed, frequency, counting, pressure, liquid level, flow, temperature, load, switching value, fault alarm, voltage, undervoltage, overload, frequency converter data and video information data, and upper and lower limits are set for counting, duration, temperature and load process parameters.
Preferably, the intelligent gateway comprises 5G, 4G, NB-IOT, Zigbee and WIFI.
Preferably, the gathering cloud platform comprises an equipment monitoring module, an abnormity alarm module, an information pushing module, a fault positioning module, a maintenance planning module, a spare part management module, a data statistics module, an analysis module, a health assessment module, a fault early warning module, a report management module and an intelligent operation and maintenance module.
Preferably, the cloud platform further comprises an equipment OEE computing module, and the equipment operation OEE is automatically computed according to the overhaul time, the scheduled downtime, the operation time, the abnormal time, the failure time and the downtime of the equipment, and is centrally displayed to the client in a list or icon mode.
Preferably, the client comprises a PC, a mobile terminal and a large visual screen, and parameters and states which need to be recorded in the running process of the equipment are recorded in real time through the client.
Compared with the prior art, the invention has the beneficial effects that:
1. can provide objective and scientific decision basis for the online intelligent operation and maintenance of equipment facilities,
the data acquisition is automatic, efficient, timely and accurate. The data applied to the environmental protection equipment is transmitted to the communication server through an Ethernet standard protocol and a uniform format, the communication server uploads the encrypted data to the cloud server, the integrity of historical data is guaranteed, and a data self-description and intelligent control scheme is provided. The automatic checking of each professional data is realized, the foundation of planning service data is laid, and the data requirement of planning full-flow informatization is met. By comprehensively using new technical means such as big data, artificial intelligence and the like, the intelligent high-level analysis functions such as weak link analysis, health index evaluation, multi-scheme comparison and the like are realized, deep auxiliary decision support is provided, and the planning scientificity is further improved.
2. Breaks through the information barrier, the management layer greatly improves the management and decision efficiency through the real-time on-line monitoring of the key operation parameters and the production indexes of the product equipment,
the main functional module of the platform system is embodied in real-time monitoring, intelligent analysis and online intelligent operation and maintenance. Real-time monitoring provides real-time and historical analysis and reporting; the online intelligent operation and maintenance embodies a functional module of online service, and realizes online data monitoring functions of online repair reporting, online monitoring, fault analysis, maintenance management and the like; intelligent analysis provides content including data, fault pre-warning, fault tolerance, energy efficiency. The system platform can visually display information such as equipment association relation, equipment faults, service relation and the like in a visual form. In the era of big data, the operation and maintenance big data visualization can be utilized to obviously present the data such as the rule of the big data. The operation and maintenance visualization can enable enterprises to more intuitively discover problems in monitoring equipment by using various data statistics and chart combination modes, so that unknown risks which may cause serious service interruption are avoided.
3. The intelligent analysis function of the field data provided by the professional database established by the platform can better diagnose, optimize and predict the operation of the environmental protection equipment, and guarantee the safe, reliable, economic and efficient operation of the environmental protection equipment. After the system runs, the fault is remotely found and eliminated, and the equipment downtime is reduced.
4. Through the equipment data acquisition function that the platform provided, let the enterprise more comprehensive grasp the detailed condition of own various equipment, realized real time monitoring. The condition that multiple persons need to continuously visit the enterprise maintenance equipment at ordinary times is effectively solved, and only one person needs to be responsible for the operation of the monitoring platform. After the project is built, the environment-friendly service capacity of the Sanny is enhanced, the after-sale treatment efficiency is improved, and the satisfaction degree of customers is greatly increased. Meanwhile, the ability of an enterprise to serve customers is improved, and the labor cost after sale is reduced.
5. The trial and error cost is low, compared with the traditional informatization technology, the informatization infrastructure investment is low, new equipment, a server and a switch are basically not required to be constructed, and the network reconstruction of a production field is also not required. The gathering cloud platform is directly used, the IT construction cost is greatly reduced, and the operation and maintenance cost can be continuously reduced in the future.
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In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a functional block diagram of the platform of the present invention;
fig. 2 is a schematic block diagram of a converged cloud platform of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: an environment-friendly equipment monitoring and management platform based on industrial Internet comprises a gathering cloud platform 3, a database 4, a data acquisition system 1 and operating equipment,
the data acquisition system 1 adopts an intelligent gateway 2 to connect operating equipment and a convergence cloud platform 3, so as to realize protocol adaptation and equipment access; the converged cloud platform 3 integrates identity and authority management, cloud computing system management and API management modules; the client 5 inputs a data processing request through the converged cloud platform 3, calls an interface corresponding to the converged cloud platform 3 in the converged cloud platform 3, and acquires hardware resources and network resources, equipment running states, process parameters and statistical report data, which are obtained by the database 4 based on cloud computing.
Wherein, the operation equipment is filter equipment and comprises a rubber belt type vacuum filter.
The data acquisition system 1 comprises a PLC control system and a sensor which are connected with operating equipment in a butt joint mode, PLC data acquired by the PLC control system comprise serial numbers, working time, speed, frequency, counting, pressure, liquid level, flow, temperature, load, switching value, fault warning and video information data, an equipment manager can move a terminal through a PC and a mobile phone, various data are checked in real time, upper and lower limits are set for counting, time, temperature and load process parameters, and the technical personnel of the equipment and the mould are informed of the exceeding limit to remind the technical personnel to adjust the parameters. When faults of overvoltage, undervoltage, overload, a frequency converter and the like occur, operation and maintenance personnel are informed in time, the response speed to the faults is accelerated, and the influence on production is reduced. Maintenance is preset in the system, operation and maintenance personnel are automatically reminded before expiration, equipment maintenance is required, overload operation is avoided, the health state of the equipment is guaranteed, and the service life of the equipment is prolonged. Recording and analyzing the conditions of equipment operation abnormity, faults and downtime, ensuring the correct operation of the equipment and controlling an operation system.
The intelligent gateway 2 comprises 5G, 4G, NB-IOT, Zigbee and WIFI.
The gathering cloud platform 3 comprises an equipment monitoring module, an abnormity alarm module, an information pushing module, a fault positioning module, a maintenance planning module, a spare part management module, a data statistics module, an analysis module, a health assessment module, a fault early warning module, a report management module and an intelligent operation and maintenance module.
The report management realizes the electronization of the report, provides statistical reports such as daily reports, monthly reports and the like, and supports the adjustment of manual modification and filling. The statistical data includes: equipment operation data, device input and output conditions, material conditions, product yield, various consumption indexes, initial and final data of a stock period, and various comprehensive indexes such as quality, metering, technology, personnel and the like; counting the frequency of days, ten days, months, seasons, years and the like; the statistical method is to perform overall balance and processing on statistical data, device data and material data from the perspective of enterprises so as to comprehensively and finely reflect the production and management overall and meet the management requirements. When data abnormity and fault alarm occur, information can be timely and automatically pushed to a client, and real-time communication with the client can be completed. And a maintenance work order can be generated in time, fault information can be accurately positioned, diagnosis can be performed, faults can be processed in time, and the influence of the faults on enterprise production is reduced.
The convergence cloud platform 3 further comprises an equipment OEE computing module, and the equipment operation OEE is automatically computed according to the overhaul time, the planned downtime, the operation time, the abnormal time, the fault time and the downtime of the equipment, and is intensively displayed to the client 5 in a list or icon mode. The user can conveniently carry out centralized management on the equipment in the whole plant, and through the visual display of the OEE, the time period of equipment invaluity is searched for and compressed, so that the equipment can create more value.
The client 5 comprises a PC, a mobile terminal and a large visual screen, parameters and states (such as maintenance logs, running time, various shutdown times, shutdown reasons and the like) required to be recorded in the running process of the equipment are recorded in real time through the client 5, and various indexes of the running of the equipment and related running data can be obtained after the data are summarized and analyzed. Through data acquisition and manual information input of the field system, a manufacturer can check various items of equipment through a mobile phone end. And operating the parameters, displaying various parameters of the equipment in real time, and checking a historical change curve.
The method is used for collecting production line equipment parameters and process parameters generated by related production operation in real time, including data of production materials and the like. Through the PLC control system and the sensor of butt joint relevant equipment, combine the running state of relevant production facility, installation data acquisition intelligent gateway 2, gather the operating parameter data of equipment in the production process of enterprise to filter equipment such as rubber belt vacuum filter, and upload the big data platform of industrial internet of enterprise in real time, construct the big data platform of basic production of this enterprise, carry out real-time dynamic show through APP, the condition of company's product equipment is mastered in real time to the enterprise management layer of being convenient for, and can be through to the material, equipment, the collection and the analysis of data such as technology, find the flow key point, realize producing the line, the improvement of product quality and efficiency.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. Based on industry internet environmental protection equipment control management platform, its characterized in that: comprises a gathering cloud platform, a database, a data acquisition system and an operation device,
the data acquisition system adopts an intelligent gateway to connect the operating equipment and the convergence cloud platform, so as to realize protocol adaptation and equipment access; the converged cloud platform integrates an identity and permission management module, a cloud computing system management module and an API management module; and the client inputs a data processing request through the converged cloud platform, calls an interface corresponding to the database in the converged cloud platform, and acquires hardware resources and network resources, equipment running states, process parameters and statistical report data, which are acquired by the database based on cloud computing.
2. The industrial internet-based environmental protection equipment monitoring and management platform according to claim 1, wherein: the operation equipment is filter equipment and comprises a rubber belt type vacuum filter.
3. The industrial internet-based environmental protection equipment monitoring and management platform according to claim 1, wherein: the data acquisition system comprises a PLC control system and a sensor which are connected with operating equipment in a butt joint mode, PLC data acquired by the PLC control system comprise serial numbers, working time, speed, frequency, counting, pressure, liquid level, flow, temperature, load, switching value, fault alarm, voltage, under voltage, overload, frequency converter data and video information data, and upper and lower limits are set for the counting, the time, the temperature and the load process parameters.
4. The industrial internet-based environmental protection equipment monitoring and management platform according to claim 1, wherein: the intelligent gateway comprises 5G, 4G, NB-IOT, Zigbee and WIFI.
5. The industrial internet-based environmental protection equipment monitoring and management platform according to claim 1, wherein: the gathering cloud platform comprises an equipment monitoring module, an abnormity alarm module, an information pushing module, a fault positioning module, a maintenance planning module, a spare part management module, a data statistics module, an analysis module, a health assessment module, a fault early warning module, a report management module and an intelligent operation and maintenance module.
6. The industrial internet-based environmental protection equipment monitoring and management platform according to claim 1, wherein: the cloud platform further comprises an equipment OEE computing module, and the equipment operation OEE is automatically computed according to the overhaul time, the planned downtime, the running time, the abnormal time, the fault time and the downtime of the equipment, and is intensively displayed to the client in a list or icon mode.
7. The industrial internet-based environmental protection equipment monitoring and management platform according to claim 1, wherein: the client comprises a PC, a mobile terminal and a large visual screen, and parameters and states needing to be recorded in the running process of the equipment are recorded in real time through the client.
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| CN113419460A (en) * | 2021-07-06 | 2021-09-21 | 陕西斯瑞新材料股份有限公司 | Ubiquitous Internet of things environmental protection equipment foundation platform based on edge gateway computing |
| CN113642843A (en) * | 2021-07-09 | 2021-11-12 | 北京中日联节能环保工程技术有限公司 | Monitoring system and method for desulfurization, denitrification and dry quenching of active coke |
| CN113759845A (en) * | 2021-09-06 | 2021-12-07 | 上海飞机制造有限公司 | Industrial control system and method |
| CN113996528A (en) * | 2021-11-01 | 2022-02-01 | 北京明月智联科技有限公司 | Multifunctional monitoring screen machine and monitoring system thereof |
| CN114003005A (en) * | 2021-10-14 | 2022-02-01 | 北京国网华商电力工程有限公司 | Data acquisition method based on industrial internet operating system |
| CN114872047A (en) * | 2022-05-24 | 2022-08-09 | 蚌埠隆华压铸机有限公司 | Automatic control system of die casting machine robot based on industrial internet |
| CN116038192A (en) * | 2023-01-10 | 2023-05-02 | 重庆华数机器人有限公司 | Welding robot remote operation and maintenance system based on cloud platform |
| CN116451940A (en) * | 2023-03-23 | 2023-07-18 | 广东翔龙新能源有限公司 | Intelligent purification management system based on combination of cloud control and purification equipment management |
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