CN114872047A - Automatic control system of die casting machine robot based on industrial internet - Google Patents
Automatic control system of die casting machine robot based on industrial internet Download PDFInfo
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- CN114872047A CN114872047A CN202210569966.1A CN202210569966A CN114872047A CN 114872047 A CN114872047 A CN 114872047A CN 202210569966 A CN202210569966 A CN 202210569966A CN 114872047 A CN114872047 A CN 114872047A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides an automatic control system of a die casting machine robot based on an industrial internet, which comprises: the data acquisition unit is used for acquiring the operating condition data of the die casting machine robot and uploading the operating condition data to the PLC control system for analysis and processing; the execution unit is used for controlling the die-casting machine robot to execute relevant actions through the PLC control system; the power unit is used for providing driving capability for the die-casting machine robot; the image acquisition equipment is used for acquiring the complete machine state image data of the die casting machine robot; the auxiliary user side is used for acquiring fault data to be solved of the die-casting machine robot according to tasks issued by the upper computer and transmitting the fault data back to the conclusion database within set time; the conclusion database is used for sending the data uploaded by the auxiliary user side to the die-casting machine robot so as to verify whether the fault of the die-casting machine robot is solved. The invention can realize the functions of monitoring and fault diagnosis of the equipment by applying the industrial internet technology, and well improve the reliability of the equipment.
Description
Technical Field
The invention relates to the technical field of automatic control systems, in particular to an automatic control system of a die casting machine robot based on an industrial internet.
Background
Along with the development of the domestic automobile industry, the importance of die casting machine equipment is gradually highlighted. A die casting machine robot is a device for manufacturing a die casting by integrating a die casting machine device and a robot device. The degree of automation of the existing die-casting machine robot and the degree of failure thereof have important influence on the production efficiency of the whole die-casting machine equipment. At present, the updating period of the domestic die-casting machine robot system is longer. Therefore, it is urgent to design a control system for a die casting machine apparatus with a high degree of automation, remote monitoring, and failure diagnosis technology. However, when the die casting machine robot breaks down at present, the control terminal generally gives an early warning, then related technical personnel of a phase factory conduct maintenance, the maintenance is generally specific personnel, so that the problem cannot be solved at one time in the maintenance process, multiple schemes are needed to conduct repeated verification, the maintenance efficiency is low, and the enthusiasm of the maintenance personnel is not too high correspondingly if the stimulation of certain material conditions such as no reward is met.
Disclosure of Invention
The invention aims to provide an automatic control system of a die-casting machine robot based on an industrial internet, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a die casting machine robot automatic control system based on industry internet, includes:
the data acquisition unit is used for acquiring the operating condition data of the die casting machine robot and uploading the operating condition data to the PLC control system for analysis and processing;
the execution unit is used for controlling the die-casting machine robot to execute relevant actions through the PLC control system;
the power unit is used for providing driving capability for the robot of the die casting machine;
the image acquisition equipment is used for acquiring the complete machine state image data of the die casting machine robot;
the programming module is used for reprogramming and inputting the operation parameters and uploading the operation parameters to the PLC control system so as to control the die-casting machine robot to achieve the purpose of a set operation track or state;
the communication module is used for establishing a communication channel between the PLC control system and the upper computer as well as between the image acquisition equipment and the upper computer so that the PLC control system transmits acquired data back to the upper computer for analysis and processing;
the fault database is used for recording and storing fault data of the die-casting machine robot;
the auxiliary user side is used for acquiring fault data to be solved of the die-casting machine robot according to the tasks issued by the upper computer and transmitting the fault data to the conclusion database within set time;
and the conclusion database is used for sending the data uploaded by the auxiliary user side to the die-casting machine robot so as to verify whether the fault of the die-casting machine robot is solved.
Preferably, the data acquisition unit includes electric type collection module, gas circuit type collection module, oil circuit type collection module and image type sensor, and wherein electric type collection module is used for gathering the circuit data information of die casting machine robot, gas circuit type collection module is used for gathering the air feed return circuit data information of die casting machine robot, oil circuit type collection module is used for gathering the hydraulic pressure oil circuit data information of die casting machine robot, image type sensor is used for gathering the environmental data information around the die casting machine robot.
Preferably, the system also comprises an HMI unit alarm unit and a manual control switch, wherein the HMI unit, the alarm unit and the manual control switch are connected with the PLC control system.
Preferably, the communication unit includes gateway and server terminal, the gateway is connected with PLC control system and image acquisition equipment, the server terminal is connected with gateway and host computer respectively, the host computer includes PC customer end and cell-phone APP.
Preferably, the upper computer issues the task through the issuing module, and the auxiliary user side receives the fault data to be solved of the die-casting machine robot through the acquiring module.
Preferably, the upper computer controls the communication state between the auxiliary user side and the acquisition module through the authority module.
Preferably, the authority module comprises an identity information input module, a certificate information input module and a contact information input module, the upper computer controls the passing module to realize that the auxiliary user side obtains the fault data to be solved of the die casting machine robot through the acquisition module, wherein the identity information input module is used for inputting the identity information of the auxiliary user, the certificate information input module is used for inputting the related qualification certificate information of the auxiliary user, and the contact information input module is used for inputting the specific contact information of the auxiliary user.
Preferably, the system further comprises an award module, wherein the award module is used for sending the data uploaded by the auxiliary user side to the die-casting machine robot so as to verify that the fault of the die-casting machine robot is solved and then to issue an award to the auxiliary user, and the upper computer control confirmation module uploads the data in the conclusion database to the fault database for reservation.
Preferably, still include the pledge module, be used for supplementary user side obtains the fault data front pledge financial affairs of waiting to solve of die casting machine robot, and the award of granting of waiting to issue uploads to the third party's platform with pledge financial affairs and saves.
Preferably, image acquisition equipment passes through image acquisition processing module and establishes communication with the gateway, image acquisition equipment is including installing the camera around the die casting machine robot or can carry out image acquisition's equipment around the die casting machine robot, image acquisition processing module is based on the singlechip.
Compared with the prior art, the invention has the beneficial effects that:
the invention is provided with an image acquisition device, which is different from an image sensor arranged on a die casting machine robot and is used for acquiring the complete machine state image data of the die casting machine robot, cameras arranged around the die casting machine robot or devices capable of acquiring images around the die casting machine robot are arranged, the environment around the robot can be known by acquiring the environment around the die casting machine robot, image information can be retrieved when a fault occurs, the fault reason and the like can be traced to a certain extent by replaying, and the image acquisition device is used for making a certain reference for the maintenance robot. And the motion track or action of the robot can be more intuitive through the image information, which is helpful for assisting a user to be familiar with the robot as soon as possible, thereby providing related help for providing a fault solution or scheme. The industrial internet and big data information technology are used as a support, a wireless communication system is adopted, data are uploaded to a cloud platform through a PLC, remote monitoring and control of terminals such as a computer and a mobile phone are achieved, and functions of remote control of the system, monitoring of the running state of the system, statistics of workload, fault diagnosis and health management of equipment and the like can be achieved. Not only can realize through the host computer that the die casting machine uses the operating condition die casting machine that the customer alright know or control die casting machine key part, can make same or different company department's technique, relevant personnel etc. can carry out analysis processes to the trouble that the die casting machine produced moreover, have improved the validity of solving enthusiasm and solution. By designing the automatic control system based on the industrial Internet, the operation which needs to be completed manually according to experience skills can be changed into the cooperative action of the machine, so that the inter-process connection can be effectively reduced, the production period is shortened, and the production efficiency is greatly improved. The quality of the casting of the die casting machine can be ensured, and the instability of manual operation is effectively reduced; by applying the industrial internet technology, the functions of monitoring and fault diagnosis of the equipment can be realized, and the reliability of the equipment is well improved.
Drawings
FIG. 1 is a schematic block diagram of an overall system of the present invention;
FIG. 2 is a functional block diagram of a privilege module of the present invention;
FIG. 3 is a block diagram of a portion of the present invention;
fig. 4 is a schematic diagram of the communication between the PLC control system and the server terminal according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
referring to fig. 1 to 4, the present invention provides a technical solution:
the utility model provides a die casting machine robot automatic control system based on industry internet, is furnished with the die casting machine and annotates material and get a manipulator, action chassis meeting slide rail etc to combine control system, realize automatic die-casting production. The automatic die-casting process comprises the steps of taking a workpiece, die-casting and the like. A die casting machine equipment person is combined with associated equipment to form a robotic device for use in a die casting process. The control system takes the PLC as a field core component, optimizes and analyzes the parameter setting and data acquisition processing of a hydraulic system, an electrical system design, a sensor and a driving motor, and realizes the remote monitoring of the die casting machine and the fault diagnosis and health management of production management through a cloud platform. The cloud platform comprises a platform terminal consisting of a communication unit and is used for realizing communication between the PLC control system and an upper computer, so that data interaction is carried out and the like.
The PLC is used as a controller, collected signals of an electric collection module, a gas circuit collection module, an oil circuit collection module and the like are transmitted to the PLC, the collected signals are analyzed and processed by the PLC and then transmitted to the touch screen, a plurality of control buttons are arranged on the touch screen, when the controller sends an operation prompt instruction, the controller sends an instruction to the controller through the buttons on the operation screen, and the controller receives the instruction to control an execution element to act to complete corresponding operation, so that the die-casting workstation system achieves an automatic control function.
The industrial internet and big data information technology are used as a support, a wireless communication system is adopted, data are uploaded to a cloud platform through a PLC, remote monitoring and control of terminals such as a computer and a mobile phone are achieved, and functions of remote control of the system, monitoring of the running state of the system, statistics of workload, fault diagnosis and health management of equipment and the like can be achieved.
The electric type acquisition module is used for acquiring circuit data information of the die casting machine robot and comprises sensors for acquiring data such as current, voltage and power factor, the air circuit type acquisition module is used for acquiring air supply loop data information of the die casting machine robot and comprises sensors for acquiring data such as air pressure, airflow flow and output pressure, the oil circuit type acquisition module is used for acquiring hydraulic oil circuit data information of the die casting machine robot and comprises sensors for acquiring data such as oil pressure, hydraulic pressure and the on-off state of an oil valve, and the image type sensor is used for acquiring image data of the surrounding environment of the die casting machine robot so that the die casting machine robot can conveniently take and the like objects to be processed.
According to the invention, the programming module is arranged, so that the operation parameters or programs of the robot of the die-casting machine can be conveniently adjusted, the die-casting machine can conform to the operation environment of the required working procedure, the operation environment and the like of the die-casting machine can be flexibly adjusted, and the purpose of required working parameter data is achieved. Sensor data acquisition mechanism's design, it is concrete, increase sensor acquisition state information on traditional die casting machine robot production facility's basis, mainly include hydraulic system's mould cylinder inlet pressure that opens and shuts, penetrate energy storage ware pressure soon, pressure boost energy storage ware pressure, hydraulic oil liquid level height, the speed that penetrates soon, penetrate speed slowly, the hydraulic oil cleanliness, the dynamic stroke, mechanical parts need detect the mould temperature, vibrate, the gas furnace detects current temperature, amount of wind and natural gas import flow, send hot water manipulator to give current operating speed, ladle out hot water volume, the current operating speed of unloading manipulator. The design of a hydraulic flow and pressure adjusting mechanism, in particular to an executive component for upgrading a system, a valve for manually adjusting the flow and the pressure in an original hydraulic system is replaced by an overflow pressure adjusting valve and a controllable throttle valve which are automatically adjusted and controlled, and the flow and the hydraulic pressure of the hydraulic system are dynamically monitored through a flow sensor and a pressure sensor.
The invention relates to the design of a PLC control system, in particular to a PLC which needs to be upgraded, adopts S7-1200PLC supporting internet communication, adopts a modular programming method to reform and upgrade the original PLC program, and realizes the functions of equipment control, production, economic data statistics and management and fault management. And counting the daily yield, the cumulative yield, the daily rejection rate and the cumulative rejection rate of different types of products. The amount of raw materials used, statistics of economic efficiency, etc. And the accumulated operating time of each core component. The design of the industrial internet specifically refers to compiling a control program based on a cloud platform. The real-time monitoring on the parameters and faults of the running state of the die casting machine can be easily realized through mobile phone APP and PC client sides. After the die casting machine operates, the data collector packs and processes the collected data through various sensors, and the data detected by the system is uploaded to a cloud platform (server terminal) through a TCP/IP network protocol router by the aid of the G20-DTU intelligent router. The working state of the die-casting machine in the running state of the key part of the die-casting machine can be known or controlled by a client through a computer or a mobile phone die-casting machine. The block diagram of the industrial internet-based control system is shown in fig. 3.
According to the invention, a fault database is arranged, and data such as a fault number, a fault reason, a maintenance method and the like are stored in the fault database, so that an upper computer can search in the fault database through a search module; when the die casting machine is in fault during operation, the fault is uploaded to the upper computer through the PLC control system, then the upper computer searches the fault database, and if historical fault numbers and the like can correspond to the uploaded faults, the historical fault numbers are fed back and then corresponding overhaul and removal are carried out.
At present, personnel with permission, such as engineering engineers, can report faults and overhaul the faults when the die casting machine breaks down. However, in this case, if the fault is solved by only one type of personnel, if the fault is not clearly known, multiple solutions may be eliminated, so the efficiency of the maintenance may not be high enough. In the invention, the permission module is arranged, so that the fault data to be solved of the die casting machine can be published through the publishing module, the publishing module can publish based on an internet platform or a factory local area network and the like, and thus, the personnel meeting certain conditions can be controlled to take part in the process of being taken as an auxiliary user, thereby being beneficial to rapidly solving the problems.
Specifically, as shown in fig. 2, the authority module is used for registering based on a web page or registering based on a mobile terminal, such as a mobile phone APP, and includes an identity information input module, a certificate information input module, and a contact information input module, which are respectively used for inputting identity information of an auxiliary user, inputting relevant certificate information of the auxiliary user, and inputting specific contact information of the auxiliary user. According to the set rule, when the conditions are met, the upper computer enables the auxiliary user to have an authority, so that the auxiliary user can obtain the fault data to be solved of the die casting machine through the acquisition module, and then the auxiliary user gives a solution scheme or data and the like according to the fault data.
Specifically, the auxiliary user side uploads the designed solution or data to the conclusion database for recording, and gives a corresponding number, so that the solution or data can be mapped with the auxiliary user generated by the scheme. And then the upper computer sequentially transfers each serial number to a verification module, the verification module uploads the data to a server terminal, and the data are transmitted back to the PLC control system for processing through the server terminal, if the scheme can solve the fault generated by the die casting machine, so that the die casting machine can be started and operated normally again, the upper computer controls a confirmation module, and the scheme is collected to a fault database to serve as historical fault data, so that the functions of fault diagnosis, health management and the like of the equipment are realized. The acquisition module is based on a transfer server; the validation module and the verification module may both be based on a Nginx server. The auxiliary user may be an engineer, a related technician, or other person of the (same or different) plant. The incentive condition can be set, so that the enthusiasm for exciting the problem solving is achieved, and the efficiency is improved. And after the upper computer publishes the to-be-solved fault data, the amount of money to be rewarded is set through a reward module, and the like. To ensure that the secondary user is provided with the corresponding reward, the set reward is issued to a third party platform for warranty. Certainly, in order to prevent intentional leakage or other situations, a pledge module is arranged, and a certain amount of money is pledged under the condition of the consent of the auxiliary user and is also uploaded to a third-party platform for guarantee. No matter whether have solution or data under the reasonable rule that supplementary user can obey the host computer and publish, can refund the pledge amount of money at last, if solve or some solution problem, the host computer can give certain reward as the circumstances to give together along with pledge amount of money.
The invention is provided with an image acquisition device, which is different from an image sensor arranged on a die casting machine robot and is used for acquiring the complete machine state image data of the die casting machine robot, cameras arranged around the die casting machine robot or devices capable of acquiring images around the die casting machine robot are arranged, the environment around the robot can be known by acquiring the environment around the die casting machine robot, image information can be retrieved when a fault occurs, the fault reason and the like can be traced to a certain extent by replaying, and the image acquisition device is used for making a certain reference for the maintenance robot. And the motion track or action of the robot can be more intuitive through the image information, which is helpful for assisting a user to be familiar with the robot as soon as possible, thereby providing related help for providing a fault solution or scheme. The industrial internet and big data information technology are used as a support, a wireless communication system is adopted, data are uploaded to a cloud platform through a PLC, remote monitoring and control of terminals such as a computer and a mobile phone are achieved, and functions of remote control of the system, monitoring of the running state of the system, statistics of workload, fault diagnosis and health management of equipment and the like can be achieved. Not only can realize through the host computer that the die casting machine uses the operating condition die casting machine that the customer alright know or control die casting machine key part, can make same or different company department's technique, relevant personnel etc. can carry out analysis processes to the trouble that the die casting machine produced moreover, have improved the validity of solving enthusiasm and solution. By designing the automatic control system based on the industrial Internet, the operation which needs to be completed manually according to experience skills can be changed into the cooperative action of the machine, so that the inter-process connection can be effectively reduced, the production period is shortened, and the production efficiency is greatly improved. The quality of the casting of the die casting machine can be ensured, and the instability of manual operation is effectively reduced; by applying the industrial internet technology, the functions of monitoring and fault diagnosis of the equipment can be realized, and the reliability of the equipment is well improved.
The invention, the remaining parts not described, are the same as, or known or realizable by the prior art and will not be described in detail here.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a die casting machine robot automatic control system based on industry internet which characterized in that includes:
the data acquisition unit is used for acquiring the operating condition data of the die casting machine robot and uploading the operating condition data to the PLC control system for analysis and processing;
the execution unit is used for controlling the die-casting machine robot to execute relevant actions through the PLC control system;
the power unit is used for providing driving capability for the robot of the die casting machine;
the image acquisition equipment is used for acquiring the complete machine state image data of the die casting machine robot;
the programming module is used for reprogramming and inputting the operation parameters and uploading the operation parameters to the PLC control system so as to control the die-casting machine robot to achieve the purpose of a set operation track or state;
the communication module is used for establishing a communication channel between the PLC control system and the upper computer as well as between the image acquisition equipment and the upper computer so that the PLC control system transmits acquired data back to the upper computer for analysis and processing;
the fault database is used for recording and storing fault data of the die-casting machine robot;
the auxiliary user side is used for acquiring fault data to be solved of the die-casting machine robot according to the tasks issued by the upper computer and transmitting the fault data to the conclusion database within set time;
and the conclusion database is used for sending the data uploaded by the auxiliary user side to the die-casting machine robot so as to verify whether the fault of the die-casting machine robot is solved.
2. The automatic control system of die casting machine robot based on industry internet of claim 1, characterized in that, the data acquisition unit includes electric type collection module, gas circuit type collection module, oil circuit type collection module and image type sensor, wherein electric type collection module is used for gathering the circuit data information of die casting machine robot, gas circuit type collection module is used for gathering the air feed return circuit data information of die casting machine robot, oil circuit type collection module is used for gathering the hydraulic pressure oil circuit data information of die casting machine robot, image type sensor is used for gathering the environmental data information around the die casting machine robot.
3. The automatic control system of the industrial internet-based die casting machine robot as claimed in claim 1, further comprising an HMI unit alarm unit and a manual control switch, wherein the HMI unit, the alarm unit and the manual control switch are connected with the PLC control system.
4. The automatic control system of die casting machine robot based on industry internet of claim 1, characterized in that, the communication unit includes gateway and server terminal, the gateway is connected with PLC control system and image acquisition equipment, the server terminal respectively with gateway and host computer connection, the host computer includes PC customer end and cell-phone APP.
5. The automatic control system of the die casting machine robot based on the industrial internet as claimed in claim 1, wherein the upper computer issues the task through the issuing module, and the auxiliary user side receives the fault data to be solved of the die casting machine robot through the acquiring module.
6. The automatic control system of the die casting machine robot based on the industrial internet as claimed in claim 5, wherein the upper computer controls the communication state between the auxiliary user terminal and the obtaining module through the authority module.
7. The automatic control system of die casting machine robot based on industrial internet as claimed in claim 6, characterized in that, said authority module includes identity information input module, certificate information input module and contact information input module, thereby the host computer controls the pass module to realize that the auxiliary user end obtains the fault data to be solved of die casting machine robot by the acquisition module, wherein the identity information input module is used for inputting the identity information of the auxiliary user, the certificate information input module is used for inputting the relevant qualification information of the auxiliary user, the contact information input module is used for inputting the specific contact information of the auxiliary user.
8. The automatic control system of the die-casting machine robot based on the industrial internet as claimed in claim 1, further comprising an award module for transmitting the uploaded data at the auxiliary user terminal to the die-casting machine robot to verify that the fault of the die-casting machine robot is resolved and then to issue an award to the auxiliary user terminal, and the upper computer control confirmation module uploads the data in the conclusion database to the fault database for reservation.
9. The automatic control system of the die casting machine based on the industrial internet as claimed in claim 8, further comprising a pledge module for obtaining pledge finance before the fault data to be solved of the die casting machine robot at the auxiliary user end, and uploading the dispensing reward and pledge finance to be dispensed to a third party platform for storage.
10. The automatic control system of die casting machine robot based on industry internet according to claim 4, characterized in that, image acquisition equipment passes through image acquisition processing module and establishes communication with the gateway, image acquisition equipment includes the camera of installing around the die casting machine robot or can carry out image acquisition's equipment around the die casting machine robot, image acquisition processing module is based on the singlechip.
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