CN102681497A - Remote monitoring system of sewage disposal process and implementation method thereof - Google Patents

Remote monitoring system of sewage disposal process and implementation method thereof Download PDF

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Publication number
CN102681497A
CN102681497A CN2011100616378A CN201110061637A CN102681497A CN 102681497 A CN102681497 A CN 102681497A CN 2011100616378 A CN2011100616378 A CN 2011100616378A CN 201110061637 A CN201110061637 A CN 201110061637A CN 102681497 A CN102681497 A CN 102681497A
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server
data
web
sewage disposal
remote monitoring
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CN2011100616378A
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CN102681497B (en
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苑明哲
王宏
李军
于广平
于海斌
孙阳
滕琳琳
王景扬
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Haicheng Bohai Environment Engineering Co ltd
Shenyang Zhongkebo Micro Automation Technology Co ltd
Shenyang Institute of Automation of CAS
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Haicheng Bohai Environment Engineering Co ltd
Shenyang Zhongkebo Micro Automation Technology Co ltd
Shenyang Institute of Automation of CAS
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Priority to CN201110061637.8A priority Critical patent/CN102681497B/en
Publication of CN102681497A publication Critical patent/CN102681497A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention relates to a remote monitoring system of a sewage disposal process and an implementation method thereof. The method comprises the steps: collecting real-time monitoring data and writing into a database of an enterprise WEB server database; issuing the real-time data by the enterprise WEB server through a standard http protocol; mapping the data into Internet server, directly obtaining the data from a browser when a customer browses the Web server, wherein the monitoring system comprises a field apparatus and a management device; transmitting the collected field data to a PLC (programmable logic controller) to control an execution component by a field instrument in the field apparatus; simultaneously carrying out data interaction on an industrial personal computer and a server by the PLC via an industrial switch; carrying out communication connection with the server through the switch by the industrial control computer in the management device; and issuing the data to the enterprise WEB server by the server as an OPC (OLE for process control) client. According to the remote monitoring system disclosed by the invention, an operator can achieve constantly grasping of production and operation in everywhere and the mode that a set of technical service personnel is configured for each sewage treatment plant in the past is avoided, so that manpower resource is greatly saved and the operation cost is reduced.

Description

Sewage disposal process long distance control system and its implementation
Technical field
The present invention relates to the monitoring technique in a kind of sewage disposal process, a kind of specifically sewage disposal process long distance control system and its implementation.
Background technology
The enhancing of Along with people's environmental consciousness, domestic in recent years sewage treatment industry development is swift and violent, and is all in line with international standards from the construction scale to the equipment level; But the general level of informatization of wastewater treatment in China enterprise is not high, the technician lacks, management level are low, directly causes administration and supervision authorities and productive zone to disconnect, and the production problem can not get timely processing; Simultaneously; Because information is not smooth, can't accomplish on-the-spot unmanned, human cost is too high.
Domestic sewage treatment plant generally all can be equipped with the Automatic monitoring systems of level of factory; But large-size enterprise group for the how tame wastewater treatment of operation enterprise; The managerial personnel of specialty, technology and control expert can't come to the scene of each subsidiary factory personally; Lean on the inner opaque management of each subsidiary factory can't grasp the situation of sewage treatment plant's production and operation at any time, production and operation situation can't be combined closely with the business games of enterprise.
Sewage treatment plant often is the more remote place, suburb of establishing the city, and often with noise, stink, the technology and the control technology personnel of specialty can not quarter at the production scene in real time in the production run; Can not do sth. in advance to judge, in time solve for the problem that possibly occur in producing; Industrial accident takes place frequently also just not at all surprising, therefore, is badly in need of a kind of long distance control system that is applicable to wastewater treatment enterprise; The Information Network of enterprises is coupled together with the control net effectively; Realize that the real-time collection of on-the-spot service data is concentrated with fast, obtain the on-site supervision data, for the remote fault diagnosis technology provides foundation.Simultaneously; Through remote monitoring, the technical specialist need not be in the action or rugged environment just can be kept watch on and the running status and the various parameter of control and field apparatus, utilizes local abundant software and hardware resources that remote object is carried out level process control easily; Normal operation with service equipment; Thereby reduce staff on duty, finally realize the unmanned or few man on duty of far-end, reach the purpose of personnel reduction and enlargement.And the sewage disposal process long distance control system that can realize above-mentioned functions is not at present appeared in the newspapers as yet.
Summary of the invention
The situation that can't grasp sewage treatment plant's production and operation at any time that exists to sewage disposal process in the prior art, production and operation situation are with the business games of enterprise above-mentioned weak point such as can't combine closely; The technical matters that the present invention will solve provides and a kind ofly can reduce sewage treatment plant particularly maintenance, management and the operation cost of some groups of large-scale enviromental protection enterprise, improves sewage disposal process long distance control system and its implementation of its management level.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is:
Sewage disposal process remote monitoring implementation method of the present invention may further comprise the steps: by field apparatus at the real-time monitor data of sewage treatment plant's collection in worksite; Server reads the real-time monitor data of opc server as the OPC client; Server writes the WEB of enterprise server database through the SOCKET service agreement with real-time monitor data; The WEB of enterprise server passes through standard http protocol issuance real time data, and is mapped as the Internet server, makes real-time running data to be visited through Internet; Long-range, when the monitoring client browses Web server, directly in browser, obtain data through the Http agreement.
Said server writes the WEB of enterprise server database through the SOCKET service agreement with real-time monitor data: writing on the server that can surf the Net with the application program on the Socket exploitation TCP/IP network; And its IP address is configured, make the resource of the WEB of enterprise server through the fixed ip address access server.
The said WEB of enterprise server need be put in order the data based enterprise of each sewage treatment plant to be incorporated on the OPC client end interface and show; The said WEB of enterprise server is chosen each sewage treatment plant data that need, that can externally announce and is put in order, screens, and on the OPC client end interface, shows.
Sewage disposal process long distance control system of the present invention comprises: field apparatus and management equipment; The two carries out exchanges data through fieldbus; Wherein field apparatus comprises field instrument, execution unit, PLC and industrial switch; Field instrument is delivered to PLC with the field data that collects, and PLC outputs control signals to execution unit again, and PLC carries out data interaction through industrial switch through industrial computer in fieldbus and the management equipment and server as opc server simultaneously; Management equipment comprises industrial computer, switch, server and the WEB of enterprise server, and wherein industrial computer carries out communication through switch-to-server and connects, server as the OPC client with data issuing to the WEB of enterprise server.
To reflect the uniform data planning in the WEB of the enterprise server of the condition of production of each sewage treatment plant of subordinate by higher level department, be published to the internet.
Said field instrument comprises: online dissolved oxygen instrument, sludge concentration meter, instrument transmitter or sensor; Said execution unit comprises: blower fan, pump class, valve; Said management equipment also comprises supervisor, is 1 or many, links to each other through switch-to-server.
The present invention has following beneficial effect and advantage:
The present invention make the operator can realize anywhere to produce, the grasp constantly of operation situation, combine closely production and operation situation with the business games of enterprise, in case when own insurmountable problem has appearred in certain sewage treatment plant; The technical specialist can be through the monitor message of internet; Analyzing failure cause, the scheme that proposition is dealt with problems directly conveys to sewage treatment plant with solution; Fix a breakdown; Avoided the sort of each sewage treatment plant in the past all need dispose the mode of a cover service technician, practiced thrift human resources greatly, cut operating costs.
Description of drawings
Fig. 1 is invention sewage disposal process long distance control system structural topology figure;
Fig. 2 is invention data transmission flow process figure.
Embodiment
Describe the present invention below in conjunction with accompanying drawing and embodiment.
Embodiment 1
Sewage disposal process long distance control system of the present invention comprises field apparatus and management equipment; The two carries out exchanges data through fieldbus; Wherein field apparatus comprises field instrument, execution unit, PLC and industrial switch; Field instrument is delivered to PLC with the field data that collects, and PLC outputs control signals to execution unit again, and PLC carries out data interaction through industrial switch through industrial computer in fieldbus and the management equipment and server as opc server simultaneously; Management equipment comprises industrial computer, switch, server, supervisor and the WEB of enterprise server; Wherein supervisor carries out communication through switch-to-server; Server as the OPC client with data issuing to the WEB of enterprise server; By of the condition of production unified planning of higher level department, be published to the internet with each sewage treatment plant of subordinate.
What Liaoning sewage treatment plant implemented before not using present technique is the monitoring of level of factory, and the related personnel has only real-time monitor data and the real-world operation situation that just can recognize this sewage treatment plant to the sewage treatment plant scene.
Fig. 1 has provided a kind of wastewater treatment long distance control system, comprising some field apparatuss (blower fan, pump class, valve etc.), instrument (online dissolved oxygen instrument, sludge concentration meter), instrument transmitter or sensor, NCS4000 control system and corresponding data acquisition module; Switching signals such as on-the-spot pump class, fan blower, solenoid valve, electric signal is monitored out and converted into to simulating signals such as aeration tank dissolved oxygen concentration by primary instrument sensor or transmitter, is transferred in the NCS4000 control station.
Management equipment is an industrial control computer and a station server, does not join supervisor in addition, and industrial computer is arranged on field control station, and server is arranged on central control room.Industrial control computer is as host computer, through Ethernet switch and slave computer communication.The host computer configuration software adopts " Most View " monitoring software, this software to support that fully (OLE for Process Control is used for the OLE of process control to OPC; OLE Object Linking and Embedding, object connect and embed, and are called for short the OLE technology) standard, the quick developing instrument of OPC data server can be provided.Be located at the analog picture that host computer in the central control room can show whole plant area; Monitoring industrial processes comprises showing control procedure picture and real time data, display system The general frame; Draw the variation tendency of important parameter; The duty of display device, the statistical study of historical data and storage provide decision references.Except having above function, also can the controlled variable of sewage treatment plant's data acquisition and control automation system be provided with; Accomplish the configuration of data acquisition and control automation system; Carry out the modification of online, off-line programing and setup parameter.
The server of OPC client central control room deposits in the local SQL SERVER database through the real time data of fieldbus with (NCS4000) on the opc server.The server of central control room is opened dial-in service, and writes with the application program on the Socket exploitation TCP/IP network at it, and its IP is configured, and makes the WEB server of long-range enterprise-level just can pass through fixedly its resource of IP visit.Afterwards, the customization client-side program on the WEB server of enterprise-level reads real time data through the fixed IP addresses online, and further forms the OPC data source, deposits local SQL SERVER database in.On the WEB of enterprise-level server, utilize Most View standard OPC client, the interface of exploitation remote supervisor is published to the WEB page to the real time data in the database through the WEB application program then.
The related personnel can pass through modes such as online computing, surfing Internet with cell phone, imports the http network address that configures, and can monitor the operation conditions of sewage treatment plant in real time.
As shown in Figure 2, sewage disposal process remote monitoring implementation method of the present invention may further comprise the steps:
By field apparatus at the real-time monitor data of sewage treatment plant's collection in worksite;
Server reads the real-time monitor data of opc server as the OPC client;
Server writes the WEB of enterprise server database through the SOCKET service agreement with real-time monitor data;
The WEB of enterprise server passes through standard http protocol issuance real time data, and is mapped as the Internet server, makes real-time running data to be visited through Internet;
Long-range, when the monitoring client browses Web server, directly in browser, obtain data through the Http agreement.
Said server writes the WEB of enterprise server database through the SOCKET service agreement with real-time monitor data: writing on the server that can surf the Net with the application program on the Socket exploitation TCP/IP network; And its IP address is configured, make the resource of the WEB of enterprise server through the fixed ip address access server.
The said WEB of enterprise server need be integrated the data based enterprise of each sewage treatment plant; The content of integrating comprises various Inlet and outlet water data targets, key equipment running status etc.; And utilize Most View standard OPC client, the interface that the content of integrating is included remote supervisor leaved for development.
Embodiment 2
Guangzhou sanitary sewage disposal factory is in order to promote the enterprise automation level, and this wastewater treatment remote control technology has been implemented in the requirement of networking monitoring in real time of response environmental administration.
Automatic control mode is the PLC programmed control, adopts Siemens PLC C300 series CPU315-2DP and data acquisition module.Automatically control can realize along control, logic control, interlock and chain, and signal transmission, warning and data acquisition etc.A Profibus-DP communication module CP is installed on the PLC frame to be connected with the Profibus-DP fieldbus.PLC communicates by letter with host computer through bus as the slave station of Profibus-DP fieldbus.PLC with Profibus-DP network communication interface can be used as the main website of Profibus-DP fieldbus, and the long-distance distribution formula intelligence I/O module on-the-spot with control links to each other realization and field apparatus and sensor communication.
Host computer is an industrial control computer, a station server, a supervisor; Host computer monitoring software adopts the WINCC configuration software, and monitoring software can realize that the dynamic flow picture shows, dynamic data shows, trend curve, various form, regulating and controlling function, warning, security function, data management and the processing capacity of main analog quantity.
The server via Ethernet switch of OPC client central control room reads in the real time data of (PLC300) on the opc server, and further forms the OPC data source, deposits local SQLSERVER database in.Simultaneously with the server of central control room as the WEB server; And develop the interface of remote supervisor above that; Be published to the WEB page to the real time data in the database through the WEB application program then; Like this, company manager or supervision department just can be directly acquainted with sewage treatment plant's operation conditions in the place of the online of having ready conditions.

Claims (8)

1. sewage disposal process remote monitoring implementation method is characterized in that may further comprise the steps:
By field apparatus at the real-time monitor data of sewage treatment plant's collection in worksite;
Server reads the real-time monitor data of opc server as the OPC client;
Server writes the WEB of enterprise server database through the SOCKET service agreement with real-time monitor data;
The WEB of enterprise server passes through standard http protocol issuance real time data, and is mapped as the Internet server, makes real-time running data to be visited through Internet;
Long-range, when the monitoring client browses Web server, directly in browser, obtain data through the Http agreement.
2. by the described sewage disposal process remote monitoring of claim 1 implementation method; It is characterized in that: said server writes the WEB of enterprise server database through the SOCKET service agreement with real-time monitor data and is: writing on the server that can surf the Net with the application program on the Socket exploitation TCP/IP network; And its IP address is configured, make the resource of the WEB of enterprise server through the fixed ip address access server.
3. by the described sewage disposal process remote monitoring of claim 1 implementation method, it is characterized in that: the said WEB of enterprise server need be put in order the data based enterprise of each sewage treatment plant to be incorporated on the OPC client end interface and show.
3. by the described sewage disposal process remote monitoring of claim 1 implementation method; It is characterized in that: the said WEB of enterprise server is chosen data each sewage treatment plant's needs, that can externally announce and is put in order, screens, and on the OPC client end interface, shows.
4. sewage disposal process long distance control system; It is characterized in that comprising: field apparatus and management equipment; The two carries out exchanges data through fieldbus, and wherein field apparatus comprises field instrument, execution unit, PLC and industrial switch, and field instrument is delivered to PLC with the field data that collects; PLC outputs control signals to execution unit again, and PLC carries out data interaction through industrial switch through industrial computer in fieldbus and the management equipment and server as opc server simultaneously; Management equipment comprises industrial computer, switch, server and the WEB of enterprise server, and wherein industrial computer carries out communication through switch-to-server and connects, server as the OPC client with data issuing to the WEB of enterprise server.
5. by the described sewage disposal process remote monitoring of claim 4 implementation method, it is characterized in that: will reflect that by higher level department the uniform data in the WEB of the enterprise server of the condition of production of each sewage treatment plant of subordinate plans, and be published to the internet.
6. by the described sewage disposal process remote monitoring of claim 4 implementation method, it is characterized in that: said field instrument comprises: online dissolved oxygen instrument, sludge concentration meter, instrument transmitter or sensor.
7. by the described sewage disposal process remote monitoring of claim 4 implementation method, it is characterized in that: said execution unit comprises: blower fan, pump class, valve.
8. by the described sewage disposal process remote monitoring of claim 4 implementation method, it is characterized in that: said management equipment also comprises supervisor, is 1 or many, links to each other through switch-to-server.
CN201110061637.8A 2011-03-15 2011-03-15 Remote monitoring system of sewage disposal process and implementation method thereof Expired - Fee Related CN102681497B (en)

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