CN103901847A - Printing machine remote fault monitoring system and method - Google Patents
Printing machine remote fault monitoring system and method Download PDFInfo
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Abstract
The invention discloses a printing machine remote fault monitoring system and method. The system comprises a field equipment end, a monitoring service station and a remote access end. The field equipment end comprises a printing machine and an industrial personal computer, wherein the printing machine and the industrial personal computer are in a printing workshop, and the industrial personal computer collects real-time data from the printing machine through the Ethernet. The monitoring service station comprises a TCP server, a remote Web server and a database. The remote access end comprises an authorized user and a local and remote expert browser end. The industrial personal computer serves as a TCP client end and sends the real-time data to a TCP server module of the remote monitoring service station, and the remote Web server communicates with the remote access end through the Internet/Intranet. According to the system and method, field data are collected through a TCP/IP, a monitoring interface is published through a network, and remote login, real-time monitoring and fault analysis of users or expert browsers are achieved.
Description
Technical field
The present invention relates to remote failure detection field, relate in particular to a kind of printing machine remote failure monitoring system and method.
Background technology
Along with improving constantly of China's living standards of the people, newspaper and want advertisement amount are also improved thereupon, this just has higher requirement to the rotary press of printing machine, as the printed matter of high-speed high-quality amount, prepare fast, rate etc. in short-term starts, reduces the number of rejects and seconds.And will find early the potential faults of printing machine, repairing early just to require failure message to be obtained by operator or slip-stick artist in time.For the insurmountable complex fault of those site operation peoples, or the failure prediction that can only just can draw by professional data analysis, just need to seek help from expert and the slip-stick artist in strange land, and this link is realized alternately on network, can raise the efficiency to a great extent, reduced cost.At present, some external well-known printing machine brands have embedded networking module in printing equipment, so that better remote diagnosis service to be provided.Meanwhile, enterprise is also increasing for the demand of production equipment network management, requires to facilitate to such an extent that obtain relevant information whenever and wherever possible.
Printing equipment is a kind of comparatively huge mechanical system, comprises several functions mechanism.High coupled relation between each mechanism and the uncertainty of working environment, determined that failure cause complexity and the harmfulness of whole printing equipment is large.External many main flow printing equipment manufacturer, as Heidelberg, graceful rowland, Goebel, Mitsubishi etc., remote diagnosis system has all released one after another.At present domestic to printing machine fault analysis mostly also in artificial micro-judgment, efficiency is low.Also the intelligent algorithm such as expert system, neural network has been used wherein and have in recent years in the research of many fault diagnosises, obtained certain achievement.
Remote monitoring is a technology that is promoted development by day by day deepening of the development of computing machine, the communication technology and networking tendency.Along with science and technology and production are progressive, people continue to increase the demand of the aspects such as production quality, safe early warning, and remote monitoring also more and more receives the concern of all trades and professions, and gives widespread use.Aspect Industry Control, domestic many outer configuration softwares all progressively the integrated network based on Web connect and issuing function, this is all in order to meet commercial production in the demand of constantly expanding aspect network service and control.
In current domestic printing industry, networking degree is not high, and great majority still adopt artificial experience to carry out fault diagnosis, and the research of some fault diagnosises based on intelligent algorithm is more at theory stage, is not yet widely applied in actual print machine system.
Therefore, those skilled in the art is devoted to develop a kind of printing machine remote failure monitoring system and method thereof, and by TCP/IP collection site data, network is issued observation interface, realizes user or the Telnet of expert's browser, Real-Time Monitoring and fault analysis.
Summary of the invention
Because the above-mentioned defect of prior art, technical matters to be solved by this invention is to provide a kind of printing machine remote failure monitoring system and method, adopt the C/S system based on Transmission Control Protocol to realize the data transmission between industrial computer and Platform Server, realize user or the Telnet of expert's browser, Real-Time Monitoring and fault analysis.
For achieving the above object, the invention provides a kind of printing machine remote failure monitoring system, with B/S and the design of C/S mixed architecture, comprise field apparatus end, monitor service station and distance access ports, it is characterized in that: described field apparatus is communicated by letter with described monitor service station by Ethernet, communicate by letter with described distance access ports by Internet or Intranet in described monitor service station, described field apparatus end comprises printing machine and industrial computer, described monitor service station comprises TCP server, long-range Web server and database, described distance access ports comprises authorized user, local and remote expert's browser end, wherein, the industrial computer of described field apparatus end gathers real time data by Ethernet to the described printing machine of described field apparatus end, described industrial computer sends described real time data as TCP client to the TCP server at described monitor service far away station, described real time data is sent to described database by described TCP server, described database is for described real time data classified access, described long-range Web server is issued for the network of described fault detection system, described distance access ports communicates by Internet/Intranet and described monitor service station, access described fault detection system.
A kind of printing machine remote failure monitoring method, comprises the steps:
Step 1: described industrial computer gathers real time data to described printing machine, carries out configuration;
Step 2: described industrial computer sends described real time data as TCP client to the TCP server module at described monitor service far away station;
Step 3: the described real time data of described database classification storage, user is managed, equipment is monitored and equipment is carried out to remote fault diagnosis;
Step 4: described distance access ports terminal is accessed described long-range Web server by Internet/Intranet, carries out Telnet, browses and query manipulation.
In preferred embodiments of the present invention, industrial computer described in described step 1 gathers real time data by Ethernet to described printing machine in production scene, carries out configuration, for the control of described production scene.。
In another preferred embodiments of the present invention, TCP communication protocol between industrial computer described in described step 2 and described TCP server adopts streaming Socket(socket) send described real time data.
In preferred embodiments of the present invention, in described step 3, user manages, and equipment is monitored and equipment carries out designing in the mode of creating website under Apache, the MySQL of remote fault diagnosis function under Windows system and PHP environment.
In another preferred embodiments of the present invention, in described step 3, user management comprises setting and the back-stage management of user right, and described user right comprises checks, revises, increases and decreases described facility information.
In another preferred embodiments of the present invention, described industrial computer and described monitor service far away station TCP communication protocol adopt streaming Socket(socket) technology realizes the monitoring of program to network.
In preferred embodiments of the present invention, described apparatus remote method for diagnosing faults adopts intelligent algorithm, is specially expert system or support vector machine.
The present invention compared with prior art, there is following apparent outstanding substantive distinguishing features and significantly technical progress: a kind of printing machine remote failure monitoring system and method thereof that the present invention provides, by TCP/IP collection site data, network is issued observation interface, realizes user or the Telnet of expert's browser, Real-Time Monitoring and fault analysis.
Brief description of the drawings
Fig. 1 is the remote failure monitoring system topology diagram of a preferred embodiment of the present invention;
Fig. 2 is the field data transmission block diagram of a preferred embodiment of the present invention;
Fig. 3 is the C/S communication process schematic diagram based on Transmission Control Protocol of a preferred embodiment of the present invention;
Fig. 4 is the remote failure monitoring system detection method block diagram of a preferred embodiment of invention.
Embodiment
Details are as follows by reference to the accompanying drawings for the preferred embodiments of the present invention:
Embodiment mono-:
Participate in Fig. 1, this printing machine remote fault diagnosis monitoring system comprises field apparatus end 1, monitor service station 2 and distance access ports 3, described field apparatus 1 is communicated by letter with monitor service station 2 by Ethernet, communicate by letter with distance access ports 3 by Internet or Intranet in monitor service station 2, field apparatus end 1 comprises printing machine 1-1 and industrial computer 1-2, monitor service station 2 comprises TCP server 2-1, long-range Web server 2-2 and database 2-3, distance access ports 3 comprises authorized user 3-3, local expert 3-1 and Remote 3-2 browser, wherein, the industrial computer of field apparatus end 1 gathers real time data by Ethernet to the printing machine of field apparatus end 1, industrial computer 1-2 sends real time data as TCP client to the TCP server 2-1 at monitor service far away station 2, real time data is sent to database 2-3 by TCP server 2-1, database 2-3 is for real time data classified access, long-range Web server 2-2 issues for the network of fault detection system, distance access ports 3 communicates by Internet/Intranet and monitor service station 2.
This printing machine remote fault diagnosis monitoring system is with B/S and the design of C/S mixed architecture.This system comprises two subsystems: the device data acquisition of C/S framework and storing communication subsystem, and the remote fault diagnosis monitoring subsystem of B/S framework.
(1) field apparatus end 1, i.e. the printing machine 1-1 of machine room and industrial computer 1-2.Gauss's rotary press is herein with standard ethernet interface, and industrial computer 1-2 to printing machine 1-1 image data, for field control work, sends real time data as TCP client to the TCP server 2-1 in remote monitoring service station 2 by Ethernet simultaneously.
(2) monitor service station 2, comprises TCP server 2-1, long-range Web server 2-2 and tri-chief components of database 2-3, is responsible for respectively that field data receives in real time, malfunction monitoring platform network is issued and the function such as Data classification access.For realizing the service interaction between remote browser and server, the present embodiment adopts dynamic web page technique, use hypertext pre-service language (PHP) and MySQL database mutual, build a dynamic website, be the server end of B/S framework, thereby realize the functions such as user login management, monitoring field printing machine ruuning situation and fault data, remote analysis diagnosis.
(3) distance access ports 3, i.e. B/S framework medium-long range browser end.User 3-3, expert and the slip-stick artist of granted permission, adopt standard browser, access Internet/Intranet, and login remote failure monitoring platform, checks and obtains fault data, carries out status monitoring and analysis.
For a monitoring system, the data message of institute's monitoring target obtains and stores, and the comparatively basis that is system is also the key link very.This data path is equivalent to the basic unit " transport hub " of system, is divided into two-layer communication interface: the one, and the ethernet interface between industrial computer and printing machine, the 2nd, between industrial computer and remote monitoring server, transmit the tcp/ip communication interface of field data.
Embodiment bis-:
This printing machine remote failure detection method, adopts said system to carry out remote diagnosis, comprises the steps:
Step 1: described industrial computer 1-2 gathers real time data to described printing machine 1-1, carries out configuration;
Step 2: described industrial computer 1-2 sends described real time data as TCP client to the TCP server 2-1 at monitor service far away station 2;
Step 3: the described real time data of described database 2-3 classification storage, user is managed, equipment is monitored and equipment is carried out to remote fault diagnosis;
Step 4: described distance access ports 3 is accessed described long-range Web server 2-2 by Internet/Intranet, carries out Telnet, browses and query manipulation.
Be illustrated in figure 2 the basic procedure design frame chart of field data real-time Transmission.Industrial computer passes through ethernet communication in production scene and equipment, can receive in real time the data message of monitored object, can directly carry out configuration, for the production of on-the-spot control system; The remote monitoring server of administration and supervision authorities not only needs equipment current data, also needs a large amount of historical datas to issue for network, to carry out long-range equipment operating analysis and fault diagnosis.Adopt the data transmission based on Transmission Control Protocol between the two, client is set in industrial computer, connect and timed sending packet to server request.
Asynchronous communication between server and client adopts streaming Socket socket technology to realize the monitoring of program to network, flow process as shown in Figure 3, concrete steps are: startup of server initialization comprises: set up socket, the binding network address, monitor and set listen(port numbers, request queue length etc.), finally wait for that client connects.Now client can create socket, and request is connected with server.After successful connection, between client and server, can pass through the mode swap data of data stream.When data transmission is complete, close this session by closing socket.Client and server program all adopt VS2010 C# to write, and TcpListener and these two classes of TcpClient of mainly applying in .NET framework realize, and add Session mechanism to carry out recording conversation information.
Apache, MySQL and PHP(are called for short AMP) this group open source software is usually used in creating and issues dynamic website or build server.Apache HTTP Server(is called for short Apache) be the web page server of an open source code of Apache Software Foundation, can in the most computers operating systems such as Unix, Linux, Windows, use, be one of current most popular Web Application Server.PHP is a kind of server script language, can make website become Dynamic Website, can be used as substituting of the ASP.NET of Microsoft language, thereby by company and individual widespread use all over the world.MySQL is a Relational DBMS, support the collaborative work of Apache and PHP, the advantage that it is applied to Internet is that volume is little, speed fast, has advanced security measure, cost is low and compare and be easier to management with other database servers of increasing income.Under normal circumstances, the LAMP setting up under Linux system performance aspect creating website is more excellent, also more popular; But the WAMP under Windows system is abundant, easy and simple to handle because of its friendly interface, software, and exploitation also has some superiority.
Under WAMP environment, design remote failure monitoring system in the mode of creating website, it is advantageous that: 1. build network system with B/S pattern, use just energy remote access of standard browser, be convenient to business administration; 2. Apache, PHP, MySQL all increase income, and can freely use, and its performance can meet medium-sized and small enterprises demand; 3. aboundresources, is convenient to reuse and secondary development, and the later stage can practical function expansion.
Be illustrated in figure 4 the detection method modular design block diagram of monitoring system.The detection method of this remote failure monitoring system is mainly divided into three parts at present: user management module, monitoring of equipment module and remote fault diagnosis module.Other module in figure can be expanded afterwards according to demand.
(1) user management module
Native system user is by authority keeper, diagnostician and generally monitoring from high to low.Keeper is in charge of facility information, user increase and decrease, authority and arranges etc.; Diagnostician can long-rangely check and download equipment data, for fault analysis and diagnosis; General monitoring can only be checked current data and part historical data on the page.
(2) equipment Inspection module
This module is mainly used in showing the equipment state of storing in database, and by user right restriction operation, as keeper can revise, increase and decrease facility information, and other authorities user can only check information.
(3) fault diagnosis module
The fault diagnosis module of the present embodiment is based on expert system and two kinds of intelligent algorithms of support vector machine.The expert system of rule-based reasoning is to be based upon local basic diagnosis method, sets up diagnostic knowledge base according to expertise, obtains failure cause by phenomenon of the failure immediate reasoning.But actual conditions are not simple one-to-one relationship, the fault of each mechanism may be all that the many reasons of many phenomenons (being multiple-input and multiple-output) just can be carried out classification diagnosis by support vector machine.
Support vector machine (Support Vector Machine), is called for short SVM, is a comparatively novel method in machine learning field.SVM is based upon on the basis of VC dimension and structural risk minimization theory, is specially adapted to process the problems such as nonlinearity classification, recurrence.For nonlinear situation, SVM need select a kernel function, by data-mapping is solved in the inseparable problem of luv space neutral line to higher dimensional space, can not bring the complicated problem of the algorithm rising after dimension simultaneously.
Network structure and the neural network of support vector machine are quite similar, and each node in middle layer is the inner product of corresponding input and support vector, and output is the linear combination of each middle layer node.Therefore, SVM can be regarded as to special neural network.Compared to general neural network, the key point of SVM e-learning is to find the support vector for determining optimum lineoid, and the training effect that can obtain under Small Sample Size is better.And the equipment failures such as printing are small probability event, sample for a set of equipment, more difficult acquisition mass data, so preferred embodiment of the present invention selects SVM method for fault diagnosis.But SVM is comparatively ripe in the application of two class classification, but need to expand in many classification, and sometimes can not be divided into simply a class in practical problems, so be applied to the problem that needs to consider soft output (probability output) in native system.
For building SVM network, native system adopts LIBSVM tool box
[11], there is the interface of several language.When application, can first design and emulation experiment at MATLAB, then use the PHP interface providing to embed in native system, train and analyze by diagnosis interaction platform.
Remote system is write logical code with PHP, realizes Page Views with HTML, by using PHP template engine Smarty that both are separated, is convenient to exploitation and debugging.Before test, need the every basic parameter of configuration WampSever, website program is put under specified sites catalogue.Start WampSever and that server is set is online, in Local or Remote computing machine, in browser, in address field, input server ip address and port numbers, open the platform page, input user name password login, can check the data line correlation operation of going forward side by side.After tested, local with in LAN (Local Area Network), can normally be connected, can effectively diagnose out the operating fault of system, remote access need be opened independent outer net IP at server end, and considers the impact of fire wall.
More than describe preferred embodiment of the present invention in detail.The ordinary skill that should be appreciated that this area just can design according to the present invention be made many modifications and variations without creative work.Therefore, all technician in the art, all should be in by the determined protection domain of claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (8)
1. a printing machine remote failure detection system, it is characterized in that: comprise field apparatus end (1), monitor service station (2) and distance access ports (3), described field apparatus (1) is communicated by letter with described monitor service station (2) by Ethernet, communicate by letter with described distance access ports (3) by Internet or Intranet in described monitor service station (2), described field apparatus end (1) comprises printing machine (1-1) and industrial computer (1-2), described monitor service station (2) comprises TCP server (2-1), long-range Web server (2-2) and database (2-3), described distance access ports (3) comprises authorized user (3-3), local expert (3-1) and Remote (3-2) browser, wherein, the industrial computer of described field apparatus end (1) gathers real time data by Ethernet to the described printing machine of described field apparatus end (1), described industrial computer (1-2) sends described real time data as TCP client to the TCP server (2-1) at described monitor service far away station (2), described real time data is sent to described database (2-3) by described TCP server (2-1), described database (2-3) is for described real time data classified access, described long-range Web server (2-2) is issued for the network of described fault detection system, described distance access ports (3) communicates by Internet/Intranet and described monitor service station (2).
2. a remote diagnosis method for printing machine remote failure detection system, adopts printing machine fault detection system according to claim 1 to carry out remote diagnosis, it is characterized in that, operation steps is as follows:
Step 1: described industrial computer (1-2) gathers real time data to described printing machine (1-1), carries out configuration;
Step 2: described industrial computer (1-2) sends described real time data as TCP client to the TCP server (2-1) at monitor service far away station (2);
Step 3: the described real time data of described database (2-3) classification storage, user is managed, equipment is monitored and equipment is carried out to remote fault diagnosis;
Step 4: described distance access ports (3) is accessed described long-range Web server (2-2) by Internet/Intranet, carries out Telnet, browses and query manipulation.
3. printing machine remote failure detection method as claimed in claim 2, it is characterized in that: industrial computer described in described step 1 (1-2) gathers real time data by Ethernet to described printing machine (1-1) in production scene, carry out configuration, for the control of described production scene.
4. printing machine remote failure detection method as claimed in claim 2, is characterized in that: the TCP communication protocol between industrial computer described in described step 2 (1-2) and described TCP server (2-1) adopts streaming Socket socket to send described real time data.
5. printing machine remote failure detection method as claimed in claim 2, is characterized in that: in described step 3, user manages, equipment is monitored and equipment carries out designing in the mode of creating website under Apache, the MySQL of remote fault diagnosis function under Windows system and PHP environment.
6. printing machine remote failure detection method as claimed in claim 3, is characterized in that: in described step 3, user management comprises setting and the back-stage management of user right, and described user right comprises checks, revises, increases and decreases described facility information.
7. printing machine remote failure detection method as claimed in claim 3, is characterized in that: described industrial computer (1-2) adopts streaming Socket socket technology to realize the monitoring of program to network with described monitor service far away station (2-2) TCP communication protocol.
8. as printing machine remote failure detection method as claimed in claim 3, it is characterized in that: described apparatus remote method for diagnosing faults adopts intelligent algorithm, is specially expert system or support vector machine.
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| WO2018108044A1 (en) * | 2016-12-12 | 2018-06-21 | 宜春万申制药机械有限公司 | Intelligent informatization management system for solid preparation production |
| CN106850816A (en) * | 2017-02-16 | 2017-06-13 | 安阳师范学院 | A kind of remote network control system based on VLAN |
| CN108614547A (en) * | 2018-06-14 | 2018-10-02 | 上海大学 | A kind of industrial control protocols safety evaluation method based on decay factor |
| CN110658789A (en) * | 2019-09-04 | 2020-01-07 | 杭州憶盛医疗科技有限公司 | Intelligent remote diagnosis system and method |
| CN110632910A (en) * | 2019-10-10 | 2019-12-31 | 江苏盖睿健康科技有限公司 | Remote diagnosis equipment and method |
| CN111556111A (en) * | 2020-04-21 | 2020-08-18 | 天津市市政工程设计研究院 | Pipe gallery equipment fault remote diagnosis system based on Internet of things |
| CN113561656A (en) * | 2021-07-22 | 2021-10-29 | 江阴市欧莱特彩印有限公司 | Method, system and equipment for monitoring and tracing production process quality of printing workshop |
| CN114567461A (en) * | 2022-02-09 | 2022-05-31 | 日照盈德气体有限公司 | Air separation multi-system interconnection remote industrial monitoring system |
| CN115805754A (en) * | 2023-02-03 | 2023-03-17 | 如皋市中罗印刷机械有限公司 | Printing machine intelligent remote control method and system based on Internet |
| CN115805754B (en) * | 2023-02-03 | 2023-08-15 | 如皋市中罗印刷机械有限公司 | Internet-based intelligent remote control method and system for printer |
| CN116909200A (en) * | 2023-09-11 | 2023-10-20 | 长光卫星技术股份有限公司 | Satellite single-machine automatic universal loop test monitoring platform and control method and application thereof |
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