CN105945944B - A kind of remote real-time monitoring system for welding robot system - Google Patents
A kind of remote real-time monitoring system for welding robot system Download PDFInfo
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- CN105945944B CN105945944B CN201610334035.8A CN201610334035A CN105945944B CN 105945944 B CN105945944 B CN 105945944B CN 201610334035 A CN201610334035 A CN 201610334035A CN 105945944 B CN105945944 B CN 105945944B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1602—Programme controls characterised by the control system, structure, architecture
- B25J9/161—Hardware, e.g. neural networks, fuzzy logic, interfaces, processor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Physics & Mathematics (AREA)
- Artificial Intelligence (AREA)
- Evolutionary Computation (AREA)
- Fuzzy Systems (AREA)
- Mathematical Physics (AREA)
- Software Systems (AREA)
- Robotics (AREA)
- Optics & Photonics (AREA)
- Testing And Monitoring For Control Systems (AREA)
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- General Factory Administration (AREA)
Abstract
The present invention provides a kind of remote real-time monitoring system for welding robot system, including server, acquisition terminal and programmable logic controller (PLC).Server, acquisition terminal and programmable logic controller (PLC) establish local area network by wired ethernet, and carry out communication to each other using local area network.Acquisition terminal includes OPC communication module, for obtaining the real-time welding data acquired from programmable logic controller (PLC).Real-time welding data is uploaded to server with predeterminated frequency by acquisition terminal.Compared with the prior art, the present invention establishes information exchange between server, acquisition terminal and programmable logic controller (PLC) by wired ethernet, real-time welding data is acquired by programmable logic controller (PLC), and be uploaded to server using the network interface of acquisition terminal, thus allow user only pass through browser can remote real-time monitoring scene welding data.In addition, the present invention is upgraded and is safeguarded for the programmable logic controller (PLC) and welding robot at scene by VPN service.
Description
Technical field
The present invention relates to a kind of welding robot system more particularly to a kind of long-range realities for the welding robot system
When monitoring system.
Background technique
Welding robot system is by welding robot, the source of welding current, fixture, programmable logic controller (PLC)
The automatic welding system of compositions such as (Programmable Logic Controller, PLC).The source of welding current in the system
As the important component in automatic welding, the efficiency of production and the quality of product can be effectively promoted.Here, the source of welding current is
For different welding methods, the power equipment of the parameters such as suitable electric current, voltage is provided for welding.
In the prior art, still there are many enterprises considers for cost etc. is many-sided, and welding robot system is to welding
The monitoring and management of producing line are only limited to Shop floor control level, for example, the status information of welding robot, warning message need
Scene can just obtain.However, obtained above- mentioned information generally require to be passed by traditional approach such as mail, phone or reports
It passs, this makes enterprise lack efficiency in management, be easy error.
Make welding robot system that there is networked function in view of this, needing to design a set of effective scheme, makes
User can remotely monitor the real-time welding data of welding robot system, and carry out remote upgrade maintenance to system, be related
Technical staff's project urgently to be resolved.
Summary of the invention
Existing drawbacks described above is being monitored in real time for welding robot system in the prior art, the present invention provides
A kind of remote real-time monitoring system for the welding robot system.
According to one aspect of the present invention, a kind of remote real-time monitoring system for welding robot system is provided.
The remote real-time monitoring system includes server, acquisition terminal and programmable logic controller (PLC), wherein the server, described
Acquisition terminal and the programmable logic controller (PLC) establish local area network by wired ethernet, and utilize established local area network into
The communication of row to each other；The acquisition terminal includes OPC communication module, is acquired for obtaining from the programmable logic controller (PLC)
The welding robot system real-time welding data；The acquisition terminal is by the real-time welding data on predeterminated frequency
Reach the server.
In an embodiment wherein, the acquisition terminal establishes the OPC communication module by KEPSeverEx.
In an embodiment wherein, acquisition terminal is provided by Interop.OPCAutomation.dll dynamic link library
The interface real-time welding data of calling the OPC communication module to obtain.
In an embodiment wherein, the server includes web interface and VPN interface, wherein the web interface passes through
HTML, CSS, JavaScript provide front end Dynamically Announce to remote user's browser, and provide and count in server by PHP
According to the communication between library, the VPN interface is used to provide upgrade maintenance for the programmable logic controller (PLC) and robot body
Service.
In an embodiment wherein, the database includes user information, producing line information, welding equipment information, shift letter
Breath and acquisition information.
In an embodiment wherein, the welding equipment information includes the working condition of the welding robot system, report
Alert information, yield data and historical data.
In an embodiment wherein, the welding robot system includes robot body, the source of welding current and fixture, described
Robot body, the source of welding current and the fixture carry out relevant control by the programmable logic controller (PLC) and operate.
Using the remote real-time monitoring system for welding robot system of the invention comprising server, acquisition are eventually
End and programmable logic controller (PLC).Server, acquisition terminal and programmable logic controller (PLC) establish local by wired ethernet
Net, and communication to each other is carried out using the local area network established.Acquisition terminal includes OPC communication module, for obtaining from can
The real-time welding data of the welding robot system of programmed logic controller acquisition.Acquisition terminal is by real-time welding data with pre-
If frequency is uploaded to server.Compared with the prior art, the present invention in server, acquisition terminal and can be compiled by wired ethernet
Information exchange is established between journey logic controller, by the real-time welding number of programmable logic controller (PLC) acquisition welding robot system
According to, and it is uploaded to server using the network interface of acquisition terminal, so that allowing user only to pass through browser can be remotely real
When monitoring site welding robot system welding data.In addition, server is configured with VPN interface, it is existing for being serviced by VPN
The programmable logic controller (PLC) and welding robot of field are upgraded and are safeguarded.
Detailed description of the invention
Reader is after having read a specific embodiment of the invention referring to attached drawing, it will more clearly understands of the invention
Various aspects.Wherein,
Fig. 1 shows an embodiment according to the present invention, the remote real-time monitoring system for welding robot system.
Specific embodiment
In order to keep techniques disclosed in this application content more detailed with it is complete, can refer to attached drawing and of the invention following
Various specific embodiments, identical label represents the same or similar component in attached drawing.However, those skilled in the art
It should be appreciated that embodiment provided hereinafter is not intended to limit the invention covered range.In addition, attached drawing is used only for
It is schematically illustrated, and is drawn not according to its full size.
With reference to the accompanying drawings, the specific embodiment of various aspects of the present invention is described in further detail.
Fig. 1 shows an embodiment according to the present invention, the remote real-time monitoring system for welding robot system.
Referring to Fig.1, in this embodiment, remote real-time monitoring system of the invention includes server 10, acquisition terminal
20 and programmable logic controller (PLC) 30.Wherein, server 10, acquisition terminal 20 and programmable logic controller (PLC) 30 by it is wired with
Too net establishes local area network, and carries out communication to each other using the local area network established.Also, acquisition terminal 20 is logical including OPC
Module is interrogated, for obtaining the real-time welding data of the welding robot system acquired from programmable logic controller (PLC) 30.For example, adopting
Collect terminal 20 and OPC communication module is established by KEPSeverEx.In addition, acquisition terminal 20 can be used C# language exploitation client it is soft
Part calls OPC communication module institute by the interface that Interop.OPCAutomation.dll dynamic link library provides by the software
The real-time welding data obtained.The client software of acquisition terminal 20 passes through real-time welding data collected with predeterminated frequency
MySql component is uploaded to the MySQL database of server 10.
In a specific embodiment, server 10 may also include web interface and VPN interface.Wherein, web interface by HTML,
CSS, JavaScript provide front end Dynamically Announce to remote user's browser, and by PHP in server offer and database
Between communication.Here, using MySQL as database, database service is provided for whole system.VPN interface is used for as can
Robot body in programmed logic controller 30 and welding robot system provides upgrading and safeguard service.Here it uses
OpenVPN provides VPN service.
In a specific embodiment, welding robot system includes robot body, the source of welding current and fixture.The robot
Ontology, the source of welding current and the fixture carry out relevant control by programmable logic controller (PLC) 30 and operate.
In addition, the database in server 10 include user information, producing line information, welding equipment information, shift information with
And acquisition information.Further, welding equipment information includes the working condition of welding robot system, warning message, yield data
And historical data.
For expansion, the web interface in server 10 includes landing page and monitoring interface page.Monitoring interface page includes individual
(Modify password is logged off), general view, each acquisition terminal is arranged from programmable logic controller (PLC) bonding machine collected in information
The details (such as, equipment billboard, alarm analysis, yield inquiry, historical data) of device people's system.
Wherein, landing page needs user to input user name, password and user type, and the user name of each user is only
One, after click logs in, if user name, password and user type all match, by verifying, log in success；Otherwise
It need to re-enter.Different user types log in successfully can have the function of afterwards it is different, can not unauthorized operation.
Wherein, monitoring interface includes four parts: title bar, personal information column, equipment column and equipment details column.Title bar
Show the title of this system, the personal information column left side shows the title of user, prompts user's account currently in use.The right has two
It a button --- Modify password and logs off.The function of Modify password can facilitate user's time update after information leakage close
Code, ensure that the safety of welding data.Equipment column shows all welding robot systems of plant area, can be by clicking corresponding plant area
Correspondence equipment check the service condition of the equipment.
Equipment details column is used to check the detailed status of equipment, working condition, alarm including welding robot system, production
Amount and historical data etc..Equipment details column is broadly divided into four classes --- equipment billboard, alarm analysis, yield inquiry and history number
According to facilitate decision-making level to make production and quality about the various information in welding process to user's displaying in all directions
It determines out.Equipment billboard mainly shows the current status information of welding robot system, relevant information, work shape including producing line
State, shift and corresponding yield, warning message.Alarm analysis is mainly according to user's selected period, with statistical chart
Form shows the time of security alarm in the period, fault alarm and communication alarming, investigates the time in time convenient for decision-making level
The main reason for welding quality is influenced in section.Yield inquiry is mainly according to user's selected period, with the shape of statistical chart
Formula shows scheduled production and product quantity produced in the period, carries out reasonable production scheduling convenient for decision-making level.History
Data are the specific data to check selected parameter in seclected time period, convenient for post analysis influence welding quality because
Element.
Using the remote real-time monitoring system for welding robot system of the invention comprising server, acquisition are eventually
End and programmable logic controller (PLC).Server, acquisition terminal and programmable logic controller (PLC) establish local by wired ethernet
Net, and communication to each other is carried out using the local area network established.Acquisition terminal includes OPC communication module, for obtaining from can
The real-time welding data of the welding robot system of programmed logic controller acquisition.Acquisition terminal is by real-time welding data with pre-
If frequency is uploaded to server.Compared with the prior art, the present invention in server, acquisition terminal and can be compiled by wired ethernet
Information exchange is established between journey logic controller, by the real-time welding number of programmable logic controller (PLC) acquisition welding robot system
According to, and it is uploaded to server using the network interface of acquisition terminal, so that allowing user only to pass through browser can be remotely real
When monitoring site welding robot system welding data.In addition, server is configured with VPN interface, it is existing for being serviced by VPN
The programmable logic controller (PLC) and welding robot of field are upgraded and are safeguarded.
Above, a specific embodiment of the invention is described with reference to the accompanying drawings.But those skilled in the art
It is understood that without departing from the spirit and scope of the present invention, can also make to a specific embodiment of the invention each
Kind change and replacement.These changes and replacement are all fallen within the scope of the invention as defined in the claims.
Claims (3)
1. a kind of remote real-time monitoring system for welding robot system, which is characterized in that the remote real-time monitoring system
System includes server, acquisition terminal and programmable logic controller (PLC),
Wherein, the server, the acquisition terminal and the programmable logic controller (PLC) establish local by wired ethernet
Net, and communication to each other is carried out using the local area network established；The acquisition terminal includes OPC communication module, for obtaining
The real-time welding data of the welding robot system acquired from the programmable logic controller (PLC)；The acquisition terminal is by institute
It states real-time welding data and the server is uploaded to predeterminated frequency, the server includes web interface and VPN interface, described
VPN interface is used to provide upgrade maintenance for the robot body of the programmable logic controller (PLC) and the welding robot system
Service；The web interface provides front end Dynamically Announce to remote user's browser by HTML, CSS, JavaScript, and leads to
It crosses PHP and provides the communication between database in server；
The welding robot system includes robot body, the source of welding current and fixture, the robot body, welding electricity
Source and the fixture carry out relevant control by the programmable logic controller (PLC) and operate；
The database includes user information, producing line information, welding equipment information, shift information and acquisition information, wherein institute
State working condition, warning message, yield data and the historical data that welding equipment information includes the welding robot system；
Web interface in the server includes landing page and monitoring interface page；Landing page inputs user name, password for user
And user type, different user types log in successfully have the function of afterwards it is different；Monitoring interface page includes four parts: mark
Inscribe column, personal information column, equipment column and equipment details column；Wherein, equipment details column is divided into equipment billboard, alarm analysis, yield
Inquiry and historical data；Equipment billboard is for showing the current status information of welding robot system, including producing line information, work
State, shift and corresponding yield, warning message；Alarm analysis is used for according to user's selected period, with statistical chart
Form shows the time of security alarm in the period, fault alarm and communication alarming；Yield is inquired for according to selected by user
The period selected shows scheduled production and product quantity produced in the period in the form of statistical chart；Historical data is used
To check the specific data of selected parameter in seclected time period.
2. remote real-time monitoring system according to claim 1, which is characterized in that the acquisition terminal passes through
KEPSeverEx establishes the OPC communication module.
3. remote real-time monitoring system according to claim 2, which is characterized in that the acquisition terminal passes through
The reality that the interface that Interop.OPCAutomation.dll dynamic link library provides calls the OPC communication module to obtain
When welding data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610334035.8A CN105945944B (en) | 2016-05-18 | 2016-05-18 | A kind of remote real-time monitoring system for welding robot system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610334035.8A CN105945944B (en) | 2016-05-18 | 2016-05-18 | A kind of remote real-time monitoring system for welding robot system |
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| CN105945944A CN105945944A (en) | 2016-09-21 |
| CN105945944B true CN105945944B (en) | 2019-10-11 |
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| CN106393107B (en) * | 2016-10-14 | 2018-09-11 | 广州励丰文化科技股份有限公司 | A kind of Mechanical arm control method and mechanical arm console based on multi-track |
| CN106335044B (en) * | 2016-10-14 | 2018-07-20 | 广州励丰文化科技股份有限公司 | The mechanical arm console and method that the full-time pattern of multi-track is combined with local media |
| CN106541402B (en) * | 2016-10-14 | 2018-10-09 | 广州励丰文化科技股份有限公司 | A kind of mechanical arm console and method based on multi-track and curtain field mode |
| CN106335059B (en) * | 2016-10-14 | 2018-09-04 | 广州励丰文化科技股份有限公司 | The mechanical arm console and method that near-field communication detection is combined with remote media |
| US20190129377A1 (en) * | 2017-11-02 | 2019-05-02 | Illinois Tool Works Inc. | Methods and systems for utilizing re-usable and re-configurable reporter modules in welding-type setups |
| US11271790B2 (en) | 2018-08-01 | 2022-03-08 | Siemens Aktiengesellschaft | Interconnection device, communication method, and system including robot |
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| CN111086024A (en) * | 2019-12-18 | 2020-05-01 | 南京熊猫电子股份有限公司 | Monitoring system and monitoring method applied to industrial robot |
| CN112073470A (en) * | 2020-08-17 | 2020-12-11 | 杭州木链物联网科技有限公司 | Industrial control system communication method and device, computer equipment and storage medium |
| CN112698630A (en) * | 2020-12-24 | 2021-04-23 | 杭州智库云泽网络科技有限公司 | Industrial robot control system based on big data |
| CN112506491A (en) * | 2020-12-30 | 2021-03-16 | 济南大学 | Spraying robot management platform |
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