CN202196316U - Intelligent control system in welding production line - Google Patents

Intelligent control system in welding production line Download PDF

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Publication number
CN202196316U
CN202196316U CN201120294993XU CN201120294993U CN202196316U CN 202196316 U CN202196316 U CN 202196316U CN 201120294993X U CN201120294993X U CN 201120294993XU CN 201120294993 U CN201120294993 U CN 201120294993U CN 202196316 U CN202196316 U CN 202196316U
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CN
China
Prior art keywords
welding
host server
network
production line
programmable logic
Prior art date
Application number
CN201120294993XU
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Chinese (zh)
Inventor
唐君才
汪春华
莫景华
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珠海固得焊接自动化设备有限公司
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Priority to CN201120294993XU priority Critical patent/CN202196316U/en
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Publication of CN202196316U publication Critical patent/CN202196316U/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • Y02P90/18
    • Y02P90/185
    • Y02P90/285
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/60Electric or hybrid propulsion means for production processes

Abstract

The utility model discloses an intelligent control system in a welding production line, comprising a transmission line, a communication link and a computer host network system, wherein an automatic guide system and a plurality of site welding equipment are arranged beside the transmission line; each site welding equipment comprises a welding mechanism, a robot control center, a clamping mechanism and a programmable controller which is used for acquiring and transmitting action parameters and the on/off state of the welding mechanism and the clamping mechanism in real time and judging whether the welding mechanism and the clamping mechanism are normal after comparison with the operation mode set by the system; the robot control center transmits a switching value signal to the programmable controller and receives the switching value signal fed back by the programmable controller to the welding mechanism and the clamping mechanism; the communication link transmits data of the site equipment to a communication network of the computer host network system by a wired or wireless manner; and the computer host network system comprises a host server and all server terminals; the host server is used for carrying out explanation, storage and processing on the received data; and all the server terminals are connected with the host server by an Ethernet network.

Description

The welding production line intelligence control system

[technical field]

The utility model relates to field of machining, relates in particular to the welding production line intelligence control system.

[background technology]

The large-scale job shop that changes in modern times requires the occasion high, that the solder technology difficulty is big to some welding qualities, has often introduced welding robot and has replaced artificial welding; Like sheet metal assembly unit welding field, many parts carry out welding processing after need shearing assembly unit, and at present; The form of workstation is adopted in traditional robot welding; Promptly one or several robots form a workstation, and workstation exists with the form of isolated point, and is independent mutually each other; Its weak point is: the one, and the weld jig and the location of workpiece thereof are fixed, fixed amount, owing to receive the restriction of robot locus, station quantity can not be a lot; The 2nd, position, the fixed amount of positioner in workstation; The 3rd, because coordination, the matching problem of welding robot and transmission line and pallet thereof, it can't directly introduce robot welding, the welding quality requirement occurring, the occasion that the solder technology difficulty is big, and it is powerless that this production line often seems.

[utility model content]

The utility model provide that a kind of welding robot workstation can effectively combine with it welding production of intelligent control system.

The technical scheme that the utility model adopts is:

Welding production of intelligent control system; Comprise transmission line; At other automatic guidance system and several site welding equipment of being provided with of transmission line; Each site welding equipment comprises welding mechanism, control center of robot, clamp system and is used for gathering in real time and send action parameter and the on off state of welding mechanism and clamp system and judges whether normal Programmable Logic Controller of welding mechanism and clamp system after relatively with the method for operation of system setting, control center of robot transmit button amount signal to Programmable Logic Controller and the switching value signal that receives the Programmable Logic Controller feedback to welding mechanism and clamp system; Communication link is for sending to the data of field apparatus through wired or wireless mode the communication network of main frame network system; The main frame network system comprises host server that the data of receiving are made an explanation, store, handle and each server terminal that is connected through Ethernet with host server.

Said automatic guidance system comprises AGV host server, total wireless communication apparatus and each AGV dolly that is connected through local area network wireless communication relaying with the AGV host server, and the AGV dolly is walked through being controlled on the transmission line of AGV host server and main frame network system automatically.

Said Programmable Logic Controller is made up of power module, CPU, mixed-media network modules mixed-media, load module and output module.

The Programmable Logic Controller of said each site welding equipment also is connected with the safety sensor of protection operating personnel and device security.

The Programmable Logic Controller of said each site welding equipment also is connected with mutual feedback and receives the man-machine interface of signal.

Said AGV host server and main frame network system are connected with LED display respectively.

The beneficial effect of the utility model is:

The main frame network system of the utility model is responsible for collection, processing, preservation, transmission and the demonstration task of each site welding equipment and parts delivery system data message; Can reflect transmission line ruuning situation intuitively, comprise production information, material information and the facility information of transmission line.

[description of drawings]

Fig. 1 is the system works schematic diagram of the utility model.

[embodiment]

As shown in Figure 1; Welding production of intelligent control system; Comprise the transmission line (not shown); At other automatic guidance system 1 and several site welding equipment 2 (being shown as slave station among the figure 1~No. 6) of being provided with of transmission line; Each site welding equipment 2 comprises welding mechanism 20, control center of robot 21, clamp system 22 and is used for gathering in real time and send action parameter and the on off state of welding mechanism and clamp system and judges whether normal Programmable Logic Controller 23 of welding mechanism and clamp system after relatively with the method for operation of system setting; Control center of robot 21 transmit button amount signals are given welding mechanism 20 and clamp system 22 to Programmable Logic Controller 23 and the switching value signal that receives Programmable Logic Controller 23 feedback; 23 pairs of site welding equipment of Programmable Logic Controller 2 carry out intensive data collection and control, utilize the equipment of Programmable Logic Controller 23 these site welding equipment 2 slave stations peripheries, realize the automatic control of the device motion of whole slave station; Communication link is for sending to the data of field apparatus through wired mode the communication network of main frame network system 3; Main frame network system 3 comprises host server 30 that the data of receiving are made an explanation, store, handle and each server terminal (not shown) that is connected through Ethernet with host server; Main frame network system 3 is collected each slave station information of each site welding equipment 2; Monitor each slave station equipment running status, and the host server that arrives information uploading.

Automatic guidance system 1 comprises AGV host server 10, total wireless communication apparatus 11 and each AGV dolly 13 that is connected through local area network wireless communication relaying 12 with AGV host server 10, and AGV dolly 13 is walked through being controlled on the transmission line of AGV host server 10 and main frame network system 3 automatically.

The Programmable Logic Controller 23 of each site welding equipment 2 also is connected with the safety sensor 24 of protection operating personnel and device security.

The Programmable Logic Controller 23 of each site welding equipment 2 also is connected with mutual feedback and receives the man-machine interface 25 of signal; Dynamically show system information and failure message in these site welding equipment 2 slave stations; Dynamically show I/O duty in this slave station, to the device parameter in this slave station make amendment, production quantity is added up and operation of equipment control; AGV host server 10 and main frame network system 3 host server 30 be connected with LED display respectively.

During 1 work of the utility model automatic guidance system; In the material configuring area; Artificial portion's article are put in the assigned object hopper by 5 every kind of specified quantities, 1~No. 5 AGV dolly 13 line up in order to wait in the work Accreditation Waiting Area and is specified stop position, drives to upward material level material loading of correspondence after receiving the material loading instruction of main frame network system 3; Joined portion's article back body feed tank and be transported on the AGV dolly 13 through cylinder, empty van is delivered to the lower floor of conveying frame through the power on the AGV dolly; Before the AGV dolly drives to corresponding workstation conveying frame then; At this moment the power drum work on the AGV dolly is transported to portion's article hopper on the conveying frame, is transported to the station flowing end by the cylinder line, then reclaims empty van when reclaiming empty van if desired simultaneously; Sensor sends the signal that starts the AGV dolly and marches on towards material level on second after confirming that material level work is accomplished on first; The AGV dolly drives to that material level stops on second, serves pipeline to second hopper again and reclaims empty van simultaneously, and all the other 4 cars are also accomplished material allocation with this flow process; Accomplish the AGV dolly of this time material allocation and get back to work Accreditation Waiting Area next time of wait batching.

During the utility model work, transmission line operation personnel are transmitted instruction according to main frame network system 3 and are produced, and operating personnel provide earlier and will expect instruction, and host server 30 receives this instruction, prepare burden on request, and batching is accomplished and started the AGV dolly; AGV dolly material is delivered to the workstation of each site welding equipment 2, and operating personnel get material, through clamp system 22 clamping workpieces; Press start button, people control center 21 programs that start the machine start welding mechanism 20 and weld; Welding is accomplished; The anchor clamps of clamp system 22 are opened automatically, and system produces counting, on the slave station display screen of each site welding equipment 2, show.

The above embodiment just is the preferred embodiment of the utility model, is not the practical range that limits the utility model with this, and the equivalence that all shapes according to the utility model, structure and principle are done changes, and all should be covered by in the protection domain of the utility model.

Claims (6)

1. the welding production line intelligence control system comprises transmission line, at other automatic guidance system and several site welding equipment of being provided with of transmission line, it is characterized in that:
Each site welding equipment comprises welding mechanism, control center of robot, clamp system and is used for gathering in real time and send action parameter and the on off state of welding mechanism and clamp system and judges whether normal Programmable Logic Controller of welding mechanism and clamp system after relatively with the method for operation of system setting, control center of robot transmit button amount signal to Programmable Logic Controller and the switching value signal that receives the Programmable Logic Controller feedback to welding mechanism and clamp system;
Communication link is for sending to the data of field apparatus through wired or wireless mode the communication network of main frame network system;
The main frame network system comprises host server that the data of receiving are made an explanation, store, handle and each server terminal that is connected through Ethernet with host server.
2. according to the said welding production line intelligence control system of claim 1; It is characterized in that; Said automatic guidance system comprises AGV host server, total wireless communication apparatus and each AGV dolly that is connected through local area network wireless communication relaying with the AGV host server, and the AGV dolly is walked through being controlled on the transmission line of AGV host server and main frame network system automatically.
3. according to the said welding production line intelligence control system of claim 1, it is characterized in that said Programmable Logic Controller is made up of power module, CPU, mixed-media network modules mixed-media, load module and output module.
4. according to the said welding production line intelligence control system of claim 1, it is characterized in that the Programmable Logic Controller of said each site welding equipment also is connected with the safety sensor of protection operating personnel and device security.
5. according to the said welding production line intelligence control system of claim 1, it is characterized in that the Programmable Logic Controller of said each site welding equipment also is connected with mutual feedback and receives the man-machine interface of signal.
6. according to the said welding production line intelligence control system of claim 1, it is characterized in that said AGV host server and main frame network system are connected with LED display respectively.
CN201120294993XU 2011-08-15 2011-08-15 Intelligent control system in welding production line CN202196316U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120294993XU CN202196316U (en) 2011-08-15 2011-08-15 Intelligent control system in welding production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201120294993XU CN202196316U (en) 2011-08-15 2011-08-15 Intelligent control system in welding production line

Publications (1)

Publication Number Publication Date
CN202196316U true CN202196316U (en) 2012-04-18

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922321A (en) * 2012-10-30 2013-02-13 深圳市大族激光科技股份有限公司 Air clamp stretching and stagnate-preventing method and system and air clamp control device
CN103464939A (en) * 2013-09-23 2013-12-25 哈尔滨工业大学 Wireless WIFI (wireless fidelity) remote welding control system
CN103926884A (en) * 2013-09-18 2014-07-16 芜湖莫森泰克汽车科技有限公司 Method for controlling networked welding machines
CN103921022A (en) * 2013-09-18 2014-07-16 芜湖莫森泰克汽车科技有限公司 Networking intelligent management system of welding machines
CN104516321A (en) * 2013-09-28 2015-04-15 沈阳新松机器人自动化股份有限公司 Wafer storage control system
CN105945944A (en) * 2016-05-18 2016-09-21 华东理工大学 Remote real-time monitoring system for welding robot system
CN106181007A (en) * 2016-08-26 2016-12-07 天津七所高科技有限公司 A kind of spot-welded standard parameter automatic switchover system
CN106249718A (en) * 2016-08-30 2016-12-21 重庆工商大学 A kind of body of a motor car intelligent flexible manufactures system and method
CN106695788A (en) * 2016-12-22 2017-05-24 浙江精功科技股份有限公司 Corrugated plate welding control system based on Beckhoff system
CN108198398A (en) * 2017-12-29 2018-06-22 北京智行鸿远汽车有限公司 Applied to the wireless communications method and system detected automatically
CN108891830A (en) * 2018-06-05 2018-11-27 广州市远能物流自动化设备科技有限公司 A kind of dispatch control method and automated guided vehicle of automated guided vehicle
CN109570842A (en) * 2018-12-25 2019-04-05 烟台智工物联科技有限公司 A kind of weld job management method based on technology of Internet of things
CN109676270A (en) * 2019-02-02 2019-04-26 宁波吉利汽车研究开发有限公司 Vehicle body flexible intelligent production line
CN109885007A (en) * 2019-03-18 2019-06-14 上海振华港机重工有限公司 A kind of equalizer bar Intelligent welding method based on robot welding product line
CN110562683A (en) * 2019-08-26 2019-12-13 固安华电天仁控制设备有限公司 intelligent manufacturing system of wind power pitch system

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922321A (en) * 2012-10-30 2013-02-13 深圳市大族激光科技股份有限公司 Air clamp stretching and stagnate-preventing method and system and air clamp control device
CN102922321B (en) * 2012-10-30 2015-09-16 大族激光科技产业集团股份有限公司 Gas folder opens foolproof method, system and gas folder control device
CN103926884A (en) * 2013-09-18 2014-07-16 芜湖莫森泰克汽车科技有限公司 Method for controlling networked welding machines
CN103921022A (en) * 2013-09-18 2014-07-16 芜湖莫森泰克汽车科技有限公司 Networking intelligent management system of welding machines
CN103921022B (en) * 2013-09-18 2015-12-09 芜湖莫森泰克汽车科技有限公司 Welding machine networking intelligent management system
CN103464939A (en) * 2013-09-23 2013-12-25 哈尔滨工业大学 Wireless WIFI (wireless fidelity) remote welding control system
CN104516321A (en) * 2013-09-28 2015-04-15 沈阳新松机器人自动化股份有限公司 Wafer storage control system
CN104516321B (en) * 2013-09-28 2017-02-22 沈阳新松机器人自动化股份有限公司 Wafer storage control system
CN105945944A (en) * 2016-05-18 2016-09-21 华东理工大学 Remote real-time monitoring system for welding robot system
CN106181007A (en) * 2016-08-26 2016-12-07 天津七所高科技有限公司 A kind of spot-welded standard parameter automatic switchover system
CN106249718A (en) * 2016-08-30 2016-12-21 重庆工商大学 A kind of body of a motor car intelligent flexible manufactures system and method
CN106249718B (en) * 2016-08-30 2018-11-20 重庆工商大学 A kind of body of a motor car intelligent flexible manufacture system and method
CN106695788A (en) * 2016-12-22 2017-05-24 浙江精功科技股份有限公司 Corrugated plate welding control system based on Beckhoff system
CN106695788B (en) * 2016-12-22 2019-05-10 浙江精功科技股份有限公司 A kind of corrugated plating welding control system based on Beckhoff system
CN108198398A (en) * 2017-12-29 2018-06-22 北京智行鸿远汽车有限公司 Applied to the wireless communications method and system detected automatically
CN108891830A (en) * 2018-06-05 2018-11-27 广州市远能物流自动化设备科技有限公司 A kind of dispatch control method and automated guided vehicle of automated guided vehicle
CN108891830B (en) * 2018-06-05 2020-03-24 广州市远能物流自动化设备科技有限公司 Dispatching control method of automatic guided transport vehicle and automatic guided transport vehicle
CN109570842A (en) * 2018-12-25 2019-04-05 烟台智工物联科技有限公司 A kind of weld job management method based on technology of Internet of things
CN109676270A (en) * 2019-02-02 2019-04-26 宁波吉利汽车研究开发有限公司 Vehicle body flexible intelligent production line
CN109885007A (en) * 2019-03-18 2019-06-14 上海振华港机重工有限公司 A kind of equalizer bar Intelligent welding method based on robot welding product line
CN110562683A (en) * 2019-08-26 2019-12-13 固安华电天仁控制设备有限公司 intelligent manufacturing system of wind power pitch system

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Legal Events

Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
CP03 Change of name, title or address

Address after: 519000, No. 1, first floor, No. 611 Warwick Road, Qianshan industrial area, Guangdong, Zhuhai

Patentee after: ZHUHAI RUILING WELDING AUTOMATION CO., LTD.

Address before: 519000, No. 1, first floor, Tai Chuan Industrial Park, 611 Warwick Road, Qianshan industrial area, Guangdong, Zhuhai

Patentee before: Zhuhai Good Weilding Automatic Equipment Co., Ltd.

C56 Change in the name or address of the patentee

Owner name: ZHUHAI RUILING WELDING AUTOMATION CO., LTD.

Free format text: FORMER NAME: ZHUHAI GOOD WEILDING AUTOMATIC EQUIPMENT CO., LTD.