CN103760858A - Vacuum salt production DCS - Google Patents
Vacuum salt production DCS Download PDFInfo
- Publication number
- CN103760858A CN103760858A CN201410017579.2A CN201410017579A CN103760858A CN 103760858 A CN103760858 A CN 103760858A CN 201410017579 A CN201410017579 A CN 201410017579A CN 103760858 A CN103760858 A CN 103760858A
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- dcs
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- module
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 150000003839 salts Chemical class 0.000 title claims abstract description 23
- 238000002826 magnetic-activated cell sorting Methods 0.000 claims description 20
- 238000012423 maintenance Methods 0.000 claims description 17
- 238000003745 diagnosis Methods 0.000 claims description 13
- 238000012544 monitoring process Methods 0.000 claims description 10
- 230000032683 aging Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 abstract description 5
- 238000010792 warming Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000069 prophylactic effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
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Abstract
The invention relates to a DCS, in particular to a vacuum salt production DCS. The vacuum salt production DCS comprises intelligent instrument equipment, a DCS server, a DCSMACS server and an enterprise resource managing system, wherein the intelligent instrument equipment is connected with DCS server which is connected with the DCSMACS server, and the DCSMACS server is connected with the enterprise resource managing system. The vacuum salt production DCS not only can command and control on-site production, but also achieves real-time data acquisition and analysis, intelligent decision, real-time control, automatic reports, periodical management on equipment, fault early warming and the like, so that the production process is optimized, and maximization of production benefits is ensured. The vacuum salt production DCS is widely applied to salt production.
Description
Technical field
The present invention relates to DCS control system, particularly a kind of vacuum salt production DCS control system.
Background technology
Along with the production-scale continuous expansion of modern salt making enterprises, equipment is optimized in succession, and production run control is also day by day complicated.Traditional operator scheme becomes the yoke in production gradually.Robotization is controlled at and has replaced to a great extent manual operation.DCS automatic control system integrates the functions such as data acquisition, data processing and process control, in various production runes, is widely used.
All kinds of secondary instruments before but existing DCS control system is only replaced by computer control on console panel, realize the sampling of sensor instrumented data, the operation of computing machine collective analysis, but decentralised control of control instrument (as variable valve, actuator etc.).This only realization by computing machine in real time to producing the vacuum salt production DCS system of commanding and controlling, although floor manager control is convenient, accurate, reliable, but function singleness, the open to shut to regulate of for example valve, sequential control, stepless control etc., inefficiency, labor intensive is large, and be only a productive unit independent, sealing computer control system, the control to user, demarcation, predictive maintenance, on-line monitoring diagnosis and document is not provided.
Summary of the invention
The object of the invention is to, for the problems referred to above, a kind of vacuum salt production DCS control system is proposed, utilize this system can not only the whole production runes in scene be assumed unified command of and be controlled, real-time data acquisition, analysis, intelligent decision, control in real time, autoreport, equipment periodic management and fault pre-alarming etc. have also been realized, thereby optimized production run, ensured the maximization of productivity effect.
For achieving the above object, the present invention has adopted following technical scheme: a kind of vacuum salt production DCS(is scattered control system) control system, bag the object of the invention is to, for the problems referred to above, a kind of vacuum salt production DCS control system is proposed, utilize this system can not only the whole production runes in scene be assumed unified command of and be controlled, real-time data acquisition, analysis, intelligent decision, control in real time, autoreport, equipment periodic management and fault pre-alarming etc. have also been realized, thereby optimized production run, ensured the maximization of productivity effect.Draw together: intelligent instrument equipment, DCS server, DCS MACS(are on-the-spot general control system) server and ERP System; Intelligent instrument equipment is connected with DCS server, and DCS server is connected with DCS MACS server, and DCS MACS server is connected with ERP System; DCS MACS server is for collecting the DCS server inputoutput data after conversion process, and utilizes these data that system history data service is provided, DCS MACS server also for ERP System exchange message;
On DCS MACS server, be provided with:
User management module, for arranging, manage authority and the password of different user;
Remote supervision module, for realizing calibration and the diagnosis to full factory intelligent instrument equipment in pulpit;
Unified management module, for the intelligent instrument equipment of unified management different manufacturers, different model;
Demarcate administration module, for designing scaling scheme, automatically generate and demarcate report and demarcate trend curve, judge instrument degree of aging;
Predictive maintenance module, for carrying out the predictive maintenance of instrument;
On-line monitoring diagnostic module, the detection changing for setting and the meter status of periodically diagnosis;
Document management module, for automatically recording, all configurations change and operation, and equipment account and work ticket are provided;
Login user administration module, then utilizes remote supervision module in pulpit, to realize calibration and the diagnosis to full factory intelligent instrument equipment; Utilize the intelligent instrument equipment of unified management module unified management different manufacturers, different model; Utilize and demarcate management modular design scaling scheme, automatically generate and demarcate report and demarcate trend curve, judge instrument degree of aging; Utilize predictive maintenance module to carry out the predictive maintenance of instrument; Utilize on-line monitoring diagnostic module to carry out the setting of periodically diagnosis and the detection that meter status changes; All configurations that document management module records remote supervision module, unified management module, demarcation administration module, predictive maintenance module, on-line monitoring diagnostic module automatically change and operation, and equipment account and work ticket are provided.
A kind of vacuum salt production DCS control system of the present invention can not only be commanded and control produced on-site, real-time data acquisition, analysis, intelligent decision, control in real time, autoreport, equipment periodic management and fault pre-alarming etc. have also been realized, thereby optimized production run, ensured the maximization of productivity effect.Be widely used in the production of salt.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of vacuum salt production DCS control system of the present invention.
Fig. 2 is the module map of a kind of vacuum salt production DCS control system of the present invention.
Embodiment
Below in conjunction with accompanying drawing, describe a kind of vacuum salt production DCS control system of the present invention in detail.
As depicted in figs. 1 and 2, a kind of vacuum salt production DCS control system of the present invention comprises: intelligent instrument equipment, DCS server, DCS MACS server and ERP System; Intelligent instrument equipment is connected with DCS server, and DCS server is connected with DCS MACS server, and DCS MACS server is connected with ERP System; DCS MACS server is for collecting the DCS server inputoutput data after conversion process, and utilizes these data that system history data service is provided, DCS MACS server also for ERP System exchange message;
On DCS MACS server, be provided with:
User management module, for arranging, manage authority and the password of different user, the maloperation of avoiding unauthorized user to cause, meets the safety management of factory;
Remote supervision module, for realize calibration and the diagnosis to full factory intelligent instrument equipment in pulpit, makes to operate rapid and convenient;
Unified management module, for the intelligent instrument equipment of unified management different manufacturers, different model, makes operating process simple specification;
Demarcate administration module, for designing scaling scheme, automatically generate and demarcate report and demarcate trend curve, judge instrument degree of aging;
Predictive maintenance module, for carrying out the predictive maintenance of instrument, does not need carry out routine inspection maintenance every day, has reduced instrument fault rate, has extended the time of prophylactic repair;
On-line monitoring diagnostic module, the detection changing for setting and the meter status of periodically diagnosis, its accurate, perfect alarming and managing provides efficient instrument early warning mechanism for scene;
Document management module, for automatically recording, all configurations change and operation, equipment account and work ticket are provided, thereby have improved the management level of factory;
Login user administration module, then utilizes remote supervision module in pulpit, to realize calibration and the diagnosis to full factory intelligent instrument equipment; Utilize the intelligent instrument equipment of unified management module unified management different manufacturers, different model; Utilize and demarcate management modular design scaling scheme, automatically generate and demarcate report and demarcate trend curve, judge instrument degree of aging; Utilize predictive maintenance module to carry out the predictive maintenance of instrument; Utilize on-line monitoring diagnostic module to carry out the setting of periodically diagnosis and the detection that meter status changes; Document management module records remote supervision module, unified management module, demarcation administration module, predictive maintenance module, all configurations variations of on-line monitoring diagnostic module and operation automatically, and equipment account and work ticket are provided.
Described vacuum salt production DCS control system can also comprise WEB server, and WEB server is connected with DCS MACS server, and described WEB server is for webpage real-time release.
Claims (2)
1. a vacuum salt production DCS control system, is characterized in that, comprising: intelligent instrument equipment, DCS server, DCS MACS server and ERP System; Intelligent instrument equipment is connected with DCS server, and DCS server is connected with DCS MACS server, and DCS MACS server is connected with ERP System; DCS MACS server is for collecting the DCS server inputoutput data after conversion process, and utilizes these data that system history data service is provided, DCS MACS server also for ERP System exchange message;
On DCS MACS server, be provided with:
User management module, for arranging, manage authority and the password of different user;
Remote supervision module, for realizing calibration and the diagnosis to full factory intelligent instrument equipment in pulpit;
Unified management module, for the intelligent instrument equipment of unified management different manufacturers, different model;
Demarcate administration module, for designing scaling scheme, automatically generate and demarcate report and demarcate trend curve, judge instrument degree of aging;
Predictive maintenance module, for carrying out the predictive maintenance of instrument;
On-line monitoring diagnostic module, the detection changing for setting and the meter status of periodically diagnosis;
Document management module, for automatically recording, all configurations change and operation, and equipment account and work ticket are provided;
Login user administration module, then utilizes remote supervision module in pulpit, to realize calibration and the diagnosis to full factory intelligent instrument equipment; Utilize the intelligent instrument equipment of unified management module unified management different manufacturers, different model; Utilize and demarcate management modular design scaling scheme, automatically generate and demarcate report and demarcate trend curve, judge instrument degree of aging; Utilize predictive maintenance module to carry out the predictive maintenance of instrument; Utilize on-line monitoring diagnostic module to carry out the setting of periodically diagnosis and the detection that meter status changes; All configurations that document management module records remote supervision module, unified management module, demarcation administration module, predictive maintenance module, on-line monitoring diagnostic module automatically change and operation, and equipment account and work ticket are provided.
2. a kind of vacuum salt production DCS control system as claimed in claim 1, it is characterized in that, described vacuum salt production DCS control system can also comprise WEB server, and WEB server is connected with DCS MACS server, and described WEB server is for webpage real-time release.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410017579.2A CN103760858B (en) | 2014-01-15 | 2014-01-15 | A kind of vacuum salt production DCS |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410017579.2A CN103760858B (en) | 2014-01-15 | 2014-01-15 | A kind of vacuum salt production DCS |
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| Publication Number | Publication Date |
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| CN103760858A true CN103760858A (en) | 2014-04-30 |
| CN103760858B CN103760858B (en) | 2016-07-06 |
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| CN201410017579.2A Active CN103760858B (en) | 2014-01-15 | 2014-01-15 | A kind of vacuum salt production DCS |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111880496A (en) * | 2020-07-22 | 2020-11-03 | 安徽海螺信息技术工程有限责任公司 | Method for fusing ERP system and industrial control system based on quotient-hybrid control |
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| WO2007063180A1 (en) * | 2005-12-01 | 2007-06-07 | Valtion Teknillinen Tutkimuskeskus | Method and system for the calibration of meters |
| CN101122523A (en) * | 2007-06-26 | 2008-02-13 | 中国铝业股份有限公司 | On-line detection method for transformer insulation oil temperature and characteristic gas in oil and oil chromatography |
| CN101144854A (en) * | 2007-08-10 | 2008-03-19 | 陕西银兴电力电子科技有限公司 | Electrical energy metering automatic verification integrative management platform system |
| CN101526586A (en) * | 2009-04-17 | 2009-09-09 | 上海电力学院 | Embedded remote state monitoring system of generating unit |
| CN101893510A (en) * | 2009-05-18 | 2010-11-24 | 中国石化集团南京化学工业有限公司 | Device-based one-machine-one-file on-line monitoring and fault diagnosis system |
| CN202166879U (en) * | 2011-03-18 | 2012-03-14 | 沈阳易讯科技股份有限公司 | Power intelligent dispatch management system |
| CN102681497A (en) * | 2011-03-15 | 2012-09-19 | 中国科学院沈阳自动化研究所 | Remote monitoring system of sewage disposal process and implementation method thereof |
-
2014
- 2014-01-15 CN CN201410017579.2A patent/CN103760858B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007063180A1 (en) * | 2005-12-01 | 2007-06-07 | Valtion Teknillinen Tutkimuskeskus | Method and system for the calibration of meters |
| CN101122523A (en) * | 2007-06-26 | 2008-02-13 | 中国铝业股份有限公司 | On-line detection method for transformer insulation oil temperature and characteristic gas in oil and oil chromatography |
| CN101144854A (en) * | 2007-08-10 | 2008-03-19 | 陕西银兴电力电子科技有限公司 | Electrical energy metering automatic verification integrative management platform system |
| CN101526586A (en) * | 2009-04-17 | 2009-09-09 | 上海电力学院 | Embedded remote state monitoring system of generating unit |
| CN101893510A (en) * | 2009-05-18 | 2010-11-24 | 中国石化集团南京化学工业有限公司 | Device-based one-machine-one-file on-line monitoring and fault diagnosis system |
| CN102681497A (en) * | 2011-03-15 | 2012-09-19 | 中国科学院沈阳自动化研究所 | Remote monitoring system of sewage disposal process and implementation method thereof |
| CN202166879U (en) * | 2011-03-18 | 2012-03-14 | 沈阳易讯科技股份有限公司 | Power intelligent dispatch management system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111880496A (en) * | 2020-07-22 | 2020-11-03 | 安徽海螺信息技术工程有限责任公司 | Method for fusing ERP system and industrial control system based on quotient-hybrid control |
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| CN103760858B (en) | 2016-07-06 |
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