CN101794149A - Centralized monitoring system for vulcanizer in tire factory - Google Patents
Centralized monitoring system for vulcanizer in tire factory Download PDFInfo
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- CN101794149A CN101794149A CN201010134641A CN201010134641A CN101794149A CN 101794149 A CN101794149 A CN 101794149A CN 201010134641 A CN201010134641 A CN 201010134641A CN 201010134641 A CN201010134641 A CN 201010134641A CN 101794149 A CN101794149 A CN 101794149A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a centralized monitoring system for a vulcanizer in a tire factory, which comprises a PLC controller, a filed sensor, a touch screen controller, a 485 communication controller, an upper computer monitor comprising upper computer monitor processing software, a database, a report generating device, a user application program, a viewing and printing device, an outdoor condition display, and an outdoor network synchronization clock, wherein the PLC controller is connected with the 485 communication controller; and the 485 communication controller is connected with the upper computer monitor through a 485 communication bus. Unit control, manual check, manual record and other primitive modes in the prior art enter a full-automatic stage by one step; the vulcanization process is automatically finished; the tire quality is improved; wastes are reduced; and the number of operators is reduced, and the working efficiency is improved.
Description
Technical field
The present invention relates to a kind of vulcanizer in tire factory centralized monitoring system.
Background technology
Tire vulcanization process is the necessary operation of all tire manufacturer, but present stage, a lot of producers all also were in separate unit control or semi-automatic state of a control, and data are manual record, workload is big, human factor is serious, and the difficulty that breaks down is checked, and can't ensure the quality of products.
If certain producer workshop has a daily output of 10000 tires, so only data recording is with regard to 5,60,000, if the words of electronic type data in magnetic disk record, only need several million even tens K spaces just can finish, but if the words of paper record, need thousands of pages paper, it is a problem that manual record is made mistakes easily, and waste resource, in natural resources today more and more in short supply, with no paper record also will be one of effective and efficient manner the most, and realize that full-automatic supervisory system also is the inexorable trend of robotization centralized control development.
Realize the robotization centralized control also have online malfunction elimination, stop the people for distort, accurately control, save natural resources, reduce maintenance cost, fault reflection fast, quality assurance, saving human resources, mass data are duplicated with the reflection of analytic induction form, data transplant conveniently, storer reuses, system once drops into advantages such as long-term use.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of vulcanizer in tire factory centralized monitoring system is provided, and the manual record workload that prior art exists is big, human factor serious, deficiencies such as difficulty is checked, quality is subjected to that human factor influences break down to overcome.
The present invention takes following technical scheme: it comprises
PLC controller, the data that are used for that spot sensor is collected carry out computing, analysis, upload raw data to host computer industrial computer database by the RS485 communication bus; According to field data analysis corresponding control is made in the control requirement of vulcanizer; Various operations such as the artificial sulfuration of real-time response is advanced kitchen range, gone out kitchen range, pressurization, decompression, technological parameter modification;
Spot sensor is used for the collection site signal and is transferred to the PLC controller;
Touch screen controller is used to show the parameter value of current each vulcanizer, be used for simultaneously that technological parameter is revised and under pass to the PLC controller, upload to host computer by the PLC controller again and do respective handling;
485 communication controlers are used for the communication linkage of host computer and PLC controller;
The ipc monitor device comprises the ipc monitor process software, is used for process monitoring and demonstration in real time;
Database is used for storage process production data and technological parameter data;
Report generation software is used to generate the form of various productions and technological requirement;
User application is used for the interface of user and native system exchanges data;
Check and printing equipment, be used for data and check and print;
Outdoor status displays is used to show current field equipment state, and prompt facility is in well, fault or exceed standard;
Outdoor Network Synchronization clock is used to show the clock of current native system, integrated system record trouble time and field worker manual record fault-time.
Described PLC controller uses ladder diagram to write automatic control program, realizes the automatic control to produced on-site and equipment.
The PLC controller is connected with 485 communication controlers, and 485 communication controlers are connected with the ipc monitor device by 485 communication buss.
The ipc monitor process software adopts the configuration software of specialty to do the main software of picture part.
Database adopts SQLServermanagementstudio2005 software to make database storing software.
The present invention makes the user enter into the full-automatic stage from raw modes such as monomer control, hand inspection, manual records quickly, and its beneficial effect is:
Automatically finish sulfidation, tire quality has guaranteed that waste product has reduced, and benefit has increased income;
Workman's human resources have reduced, and have reduced workman's spending, have improved work efficiency;
Raw data is more accurate, more standard;
The technological parameter input is revised more convenient, more timely;
The probability of the artificial misregistration data of workman has reduced, and has guaranteed that everybody is fair and just;
Workman's field data need not write down again, has saved the time, has saved paper;
Raw data is an electronic document all, is easy to preserve, transplant, and conserves paper is inquired about more convenient;
Analytical statement is detailed, comprehensive, and can directly print file, as examination standard;
System has failure logging, prompt facility, to fault fast, the efficient eliminating provide effective way.
Description of drawings
Fig. 1 is synoptic diagram of the present invention, system chart.
Embodiment
Embodiments of the invention: native system is divided into spot sensor part, PLC acquisition controlling part, touch-screen control display, RS485 communication controler and 485 communication buss part, ipc monitor device, SQLServer2005 database, report generation device, user application, checks and printing equipment, outdoor Status Monitor and outdoor Network Synchronization clock etc.
Introduce each several part function and implementation method below respectively:
The spot sensor part.
Spot sensor partly is responsible for the collection of on-the-spot original data signal, is the foundation that the PLC controller is partly controlled, and comprises the outer temperature of vulcanizer, interior temperature, external pressure, interior pressure, water-main temperature or the like, according to user's demand for control different sensors is installed.
PLC acquisition controller part.
This part is the core of native system slave computer.It is responsible for the data that spot sensor collects are carried out computing, analysis, uploaded raw data to host computer industrial computer database by the RS485 communication bus; According to field data analysis corresponding control is made in the control requirement of vulcanizer; Various operations such as the artificial sulfuration of real-time response is advanced kitchen range, gone out kitchen range, pressurization, decompression, technological parameter modification; Communication response and number to host computer pass; Use the automatic control of trapezoid figure language realization to complicated technology.
Touch-screen control display part.
This part is the directly picture of contact of execute-in-place.Show each parameter value such as the outer temperature of current each vulcanizer, interior temperature, external pressure, interior pressure on the touch-screen, it simultaneously also is the inlet that technological parameter is revised, pass to the PLC controller under the modification by parameter, amended technological parameter also can upload to host computer through communication by the PLC controller as required and do respective handling.
485 communication controlers and RS485 communication bus part.
485 communication controlers are used for host computer and communicate by letter with on-the-spot PLC controller;
The RS485 communication bus partly is the bridge that is connected of host computer and on-the-spot PLC controller, and native system can be divided into many communication buss according to the demand of curstomer`s site, can hang many PLC controllers on every bus.
The ipc monitor device comprises industrial computer, monitoring and control configuration process software, database storing software, user application software and report generation software etc., is responsible for the data that on-the-spot PLC controller is sent up are carried out relevant treatment.
Owing to belong to the industrial automation industry, the ipc monitor process software uses homemade Beijing three-dimensional force control PCAOTU6.0 to do the main software of picture part, because of its except that basic function, also have powerful class C language scripts editing machine, can realize that the script function of more complicated writes, finish the control algolithm of some more complicated and obtain a lot of users' use, this project major function comprises:
The vulcanizer real time data shows;
The real picture state shows in real time;
Vulcanizer history curve query display;
Vulcanizer tire output shows;
Parameter prescription function;
Zero clearing cipher control function;
The prompting of warning pop-up window;
Data manipulation SQLServer2005 database function.
The SQLServer2005 database section.
This part is the data warehouse of this project.The SQLServer2005 database is the optimal selection of medium-and-large-sized database.Always the user wishes effectively rapid saving of production data, and can do historical query at any time, be exactly data are preserved necessary so.The SQLServer2005 database accounts in medium-and-large-sized database and has great advantage: simple to operate, price is relatively cheap, and it is big to preserve data volume, the self-recovery ability is arranged, and be all Microsoft's product, and is good with Microsoft related software compatibility.
Make corresponding configuration after the SQLServer2005 database software installs, build corresponding tables of data, the test successful connection gets final product.
Wanting data can correct being saved in the database, must database manipulation software will have with database to be connected, and correct data write operation be arranged.
The report generation device.
What the report generation device used is the Delphi7StudioEnterprise software of Borland company, and he is developing software of user application, has rave report making software again.
The present invention can realize the form of functions such as real time data form, historical data report, day and monthly output form, day technology compliance rate, month technology compliance rate, month overall process compliance rate, failure logging.
User application.
After carrying out engineering with Delphi7, also must compiled engineering be encapsulated, last achievement is an install software, the user installation operation.Canned software is a lot, and that commonly used is inno etc., no longer describes in detail herein.
Outdoor status displays.
Outdoor status displays refers at monitor of the outdoor installation of centralized control, shows each current equipment state and each parameter situation in real time, allows service worker just can know the current device situation in real time in that centralized control is outdoor.This monitor is to be drawn by Video Controller by the indoor industrial computer of centralized control, by the content that realizes only showing in real time certain window being set with monitoring software, and and the indoor industrial computer display of centralized control on content displayed irrelevant.
Outdoor Network Synchronization clock.
Outdoor Network Synchronization clock refers to distribute in the outdoor workshop of centralized control installs many calendar clocks, and calendar clock is realized in real time synchronously by bus network with industrial computer clock in the centralized control, its purpose is that record of production, failure logging etc. are that the record of foundation keeps at one time with time, be used as quality, to the foundation of evaluation of employee.
Claims (4)
1. vulcanizer in tire factory centralized monitoring system, it is characterized in that: it comprises
PLC controller, the data that are used for that spot sensor is collected carry out computing, analysis, upload raw data to host computer industrial computer database by the RS485 communication bus; According to field data analysis corresponding control is made in the control requirement of vulcanizer; Various operations such as the artificial sulfuration of real-time response is advanced kitchen range, gone out kitchen range, pressurization, decompression, technological parameter modification;
Spot sensor is used for the collection site signal and is transferred to the PLC controller;
Touch screen controller is used to show the parameter value of current each vulcanizer, be used for simultaneously that technological parameter is revised and under pass to the PLC controller, upload to host computer by the PLC controller again and do respective handling;
485 communication controlers are used for the communication linkage of host computer and PLC controller;
The ipc monitor device comprises the ipc monitor process software, is used for process monitoring and demonstration in real time;
Database is used for storage process production data and technological parameter data;
Report generation software is used to generate the form of various productions and technological requirement;
User application is used for the interface of user and native system exchanges data;
Check and printing equipment, be used for data and check and print;
Outdoor status displays is used to show current field equipment state, and prompt facility is in well, fault or exceed standard;
Outdoor Network Synchronization clock is used to show the clock of current native system, integrated system record trouble time and field worker manual record fault-time.
2. vulcanizer in tire factory centralized monitoring system according to claim 1 is characterized in that: the PLC controller uses ladder diagram to write automatic control program, realizes the automatic control to produced on-site and equipment.
3. vulcanizer in tire factory centralized monitoring system according to claim 1 is characterized in that: the PLC controller is connected with 485 communication controlers, and 485 communication controlers are connected with host computer by 485 communication buss.
4. vulcanizer in tire factory centralized monitoring system according to claim 1 is characterized in that: database adopts SQLServermanagementstudio2005 software to make database storing software.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010134641A CN101794149A (en) | 2010-03-30 | 2010-03-30 | Centralized monitoring system for vulcanizer in tire factory |
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| CN201010134641A CN101794149A (en) | 2010-03-30 | 2010-03-30 | Centralized monitoring system for vulcanizer in tire factory |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102495606A (en) * | 2011-12-15 | 2012-06-13 | 重庆大学 | Intelligent manufacturing system for precisely forming high-precision mechanical basic part |
| CN102621961A (en) * | 2012-04-01 | 2012-08-01 | 青岛双星橡塑机械有限公司 | Light-emitting diode (LED) information management system for vulcanizing machines |
| CN102645918A (en) * | 2012-04-01 | 2012-08-22 | 青岛双星橡塑机械有限公司 | Intelligent network control system of vulcanizing machine |
| CN102722112A (en) * | 2012-06-20 | 2012-10-10 | 青岛橡六输送带有限公司 | Monitoring system for vulcanizing stretch of conveyor belt |
| CN102749887A (en) * | 2012-07-05 | 2012-10-24 | 青岛橡六输送带有限公司 | Size monitoring system for die cavity of vulcanizing machine for conveyor belt |
| CN103454987A (en) * | 2012-05-31 | 2013-12-18 | 建大橡胶（中国）有限公司 | Tire vulcanization group control system |
| CN104035401A (en) * | 2014-05-20 | 2014-09-10 | 苏州智信通电子科技有限公司 | Numerical control thermal forming vulcanization system and control method thereof |
| CN105320053A (en) * | 2015-06-18 | 2016-02-10 | 上海哥瑞利软件有限公司 | High-efficiency ordering method based on tyre ordering |
| CN107797524A (en) * | 2016-08-31 | 2018-03-13 | 浙江菱正环保科技有限公司 | Intelligent control system |
| CN109270887A (en) * | 2018-11-21 | 2019-01-25 | 珠海市玛斯特五金塑胶制品有限公司 | A kind of dehydrogenation furnace temperature remote data acquisition and temperature curve print system and method |
| CN109501340A (en) * | 2018-12-28 | 2019-03-22 | 永橡胶有限公司 | A kind of tyre capsule vulcanizer production run managing and control system |
-
2010
- 2010-03-30 CN CN201010134641A patent/CN101794149A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102495606A (en) * | 2011-12-15 | 2012-06-13 | 重庆大学 | Intelligent manufacturing system for precisely forming high-precision mechanical basic part |
| CN102495606B (en) * | 2011-12-15 | 2013-09-04 | 重庆大学 | Intelligent manufacturing system for precisely forming high-precision mechanical basic part |
| CN102621961A (en) * | 2012-04-01 | 2012-08-01 | 青岛双星橡塑机械有限公司 | Light-emitting diode (LED) information management system for vulcanizing machines |
| CN102645918A (en) * | 2012-04-01 | 2012-08-22 | 青岛双星橡塑机械有限公司 | Intelligent network control system of vulcanizing machine |
| CN103454987A (en) * | 2012-05-31 | 2013-12-18 | 建大橡胶（中国）有限公司 | Tire vulcanization group control system |
| CN103454987B (en) * | 2012-05-31 | 2015-05-13 | 建大橡胶（中国）有限公司 | Tire vulcanization group control system |
| CN102722112A (en) * | 2012-06-20 | 2012-10-10 | 青岛橡六输送带有限公司 | Monitoring system for vulcanizing stretch of conveyor belt |
| CN102749887A (en) * | 2012-07-05 | 2012-10-24 | 青岛橡六输送带有限公司 | Size monitoring system for die cavity of vulcanizing machine for conveyor belt |
| CN104035401A (en) * | 2014-05-20 | 2014-09-10 | 苏州智信通电子科技有限公司 | Numerical control thermal forming vulcanization system and control method thereof |
| CN105320053A (en) * | 2015-06-18 | 2016-02-10 | 上海哥瑞利软件有限公司 | High-efficiency ordering method based on tyre ordering |
| CN107797524A (en) * | 2016-08-31 | 2018-03-13 | 浙江菱正环保科技有限公司 | Intelligent control system |
| CN109270887A (en) * | 2018-11-21 | 2019-01-25 | 珠海市玛斯特五金塑胶制品有限公司 | A kind of dehydrogenation furnace temperature remote data acquisition and temperature curve print system and method |
| CN109501340A (en) * | 2018-12-28 | 2019-03-22 | 永橡胶有限公司 | A kind of tyre capsule vulcanizer production run managing and control system |
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Application publication date: 20100804 |