CN205080419U - Equipment running state automatic acquisition records query engine device - Google Patents
Equipment running state automatic acquisition records query engine device Download PDFInfo
- Publication number
- CN205080419U CN205080419U CN201520896420.2U CN201520896420U CN205080419U CN 205080419 U CN205080419 U CN 205080419U CN 201520896420 U CN201520896420 U CN 201520896420U CN 205080419 U CN205080419 U CN 205080419U
- Authority
- CN
- China
- Prior art keywords
- equipment
- automatic acquisition
- industrial computer
- equipment running
- running status
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Testing And Monitoring For Control Systems (AREA)
- General Factory Administration (AREA)
Abstract
The utility model relates to an equipment running state automatic acquisition records query engine device belongs to automation, and the device is according to conservation of energy's principle, gathers the operating current of equipment to set for corresponding parameter to the equipment of various differences, realize operating current automatic recording and the control of equipment and make it the correspondence for the corresponding operating condition of equipment, if operation and two kinds of operating condition of standby to increase the demonstration of projects such as trouble, overhaul and corresponding time keeping, relevant work equipment -hour of recording apparatus, and realize information and the status display of corresponding arrival relevant work equipment -hour according to the time of taking notes, if change the information in the aspect of the aspect plant maintenances such as machine oil, coolant liquid and various filter cores, realize equipment trouble's record, the record of the condition such as analysis of time that the analytical equipment of being convenient for broke down and trouble that whether arouses owing to other reasons and accident carries out analysis and statistics to equipment operating condition.
Description
Technical field
The utility model belongs to automatic field, is specifically related to the automatic acquisition and recording inquiry unit of a kind of equipment running status.
Background technology
The monitoring problem of equipment running status is a difficult problem of puzzlement factory always, and factory's modernization must record, monitor and gather the operating condition of equipment again; Every profession and trade is different about the acquisition mode of machine operation at home, and through understanding and investigate the data record acquisition mode of the equipment running status acquisition and recording system finding domestic every profession and trade, the major way of employing has several as follows:
1, on the main shaft of lathe, proximity switch is installed, as long as the main shaft of the turn signal and lathe that gather machine tool chief axis after the main axis of lathe rotates just be considered as lathe work, system will be recorded the rotation time of lathe and rotation time is considered as the working time, this system and do not adopt the automation equipment such as industrial computer and PLC, what adopt is intelligent instrument, the turn signal of lathe is recorded and adds up and show, the instrument such as similar conventional ammeter and water meter; Company arranges three persons of tabling look-up regularly to this instrument look-up table and statistics and analysis data, and its major defect is as shown in table 1:
Table 1
2, adopt the working station indicator of numerically-controlled machine to be used as sampled signal, under the running status automatically of lathe, press start button, when the program of lathe is run, the relay indicating light relay adhesive of lathe, the portable lamp color change of lathe; The relay switching variable signal of this system acquisition lathe relay indicating light as work timing signal, and carries out cumulative record, and shows, and the shortcoming of this system is as shown in table 2:
Table 2
Utility model content
For the deficiencies in the prior art, the utility model proposes the automatic acquisition and recording inquiry unit of a kind of equipment running status, to reach the problem that solution equipment working condition and state cannot automatically record and add up, the problem solving equipment working state analysis and inquiry, realize the object that equipment working state is monitored in real time.
The automatic acquisition and recording inquiry unit of a kind of equipment running status, this device comprises industrial computer, display, PLC, multiple current transducer and multiple Analog input mModule, wherein, described current transducer is arranged at the measurement point of equipment under test, the input end of the output terminal connection mode analog quantity load module of current transducer, the output terminal of Analog input mModule connects the input end of PLC, and the output terminal of PLC connects industrial computer, and described industrial computer is connected with display; Described industrial computer inside arranges four timers.
Four described timers comprise timer working time, stand-by time timer, servicing time timer and fault-time timer.
Described industrial computer is the industrial computer being provided with configuration software and database software.
Multi-loop current acquisition system is set up in described PLC.
Described equipment under test is numerically-controlled machine.
The utility model advantage:
The utility model proposes the automatic acquisition and recording inquiry unit of a kind of equipment running status, this device is according to the principle of energy conservation, the running current of equipment is gathered, and for various different equipment setting relevant parameter, realize automatically recording the running current of equipment and monitoring and make it the relevant work state of the equipment that corresponds to, as run and standby two kinds of duties, and increase fault, the display of the projects such as overhaul and corresponding time interocclusal record, during the relevant work platform of recording unit, and realize information when arriving relevant work platform accordingly and state display according to the recorded time, as changed machine oil, the information of plant maintenance aspect, the aspect such as liquid coolant and various filter cores, the record of equipment failure can also be realized, as device current sudden change or warning cause the time interocclusal record of equipment downtime, be convenient to the record of the situations such as the analysis of time that analytical equipment breaks down and the fault whether caused due to other reason and accident, realize machine operation year, month, day, hour record and query function, and equipment working state is analyzed and adds up, and histogram and pie chart display statistic analysis result can be generated,
Ruuning situation according to equipment after this plant running is arranged production, the equipment control department of company is monitored the utilization power of equipment effectively, very large effect is played to the purchase of the whole production of company and equipment and allotment, this system can play larger effect to the allotment of production task and scheduling in addition, also can have the productive capacity of company in addition and to assess clearly, larger effect can be played in addition, as just adopted these data as the analysis foundation of production task performance when unit holds production operation meeting to the maintenance of intra-company's equipment and maintenance job; This device has broad application prospects, remarkable in economical benefits.
Accompanying drawing explanation
Fig. 1 is the equipment running status automatic acquisition and recording inquiry unit structured flowchart of a kind of embodiment of the utility model;
Fig. 2 is the equipment running status automatic acquisition and recording inquiry unit circuit diagram of a kind of embodiment of the utility model.
Embodiment
Below in conjunction with accompanying drawing, a kind of embodiment of the utility model is described further.
In the utility model embodiment, numerically controlled lathe, milling machine, grinding machine are tested, as shown in Figure 1, equipment running status automatic acquisition and recording inquiry unit comprises industrial computer, display, PLC, multiple current transducer and multiple Analog input mModule, wherein, described current transducer is arranged at the measurement point of equipment under test, the input end of the output terminal connection mode analog quantity load module of current transducer, the output terminal of Analog input mModule connects the input end of PLC, the output terminal of PLC connects industrial computer, and described industrial computer is connected with display.
In the utility model embodiment, as shown in Figure 2, equipment installs current transducer, it adopts HT2032 model sensor, the signal of collection is converted to the current signal of 4 ~ 20mA, and by cable, signal is delivered to PLC; PLC adopts the up-to-date small PLC system S7-1200 of SIEMENS company, the mode of a CPU multiple Analog input mModule of (6ES7-214-1BD30-0XB0 model) modular belt (6ES7-231-4HF30-0XB0) is adopted to connect, the signal of each equipment is connected to Analog input mModule, the signal collected is delivered to industrial computer (IPC6100) by network by PLC, and industrial computer runs SPM configuration software; The signal collected is carried out process and record analysis (MSSQL-server database software), realize record and controlling functions; Described display adopts AUSA model;
In the utility model embodiment, the supplementary meanss such as application real-time curve, real time data, pie chart carry out judgment device running status, and set its " minimum running current value I0 " for each equipment; System is that every platform equipment arranges four timers, comprise timer working time, stand-by time timer, servicing time timer and fault-time timer.
Claims (5)
1. the automatic acquisition and recording inquiry unit of equipment running status, it is characterized in that, this device comprises industrial computer, display, PLC, multiple current transducer and multiple Analog input mModule, wherein, described current transducer is arranged at the measurement point of equipment under test, the input end of the output terminal connection mode analog quantity load module of current transducer, and the output terminal of Analog input mModule connects the input end of PLC, the output terminal of PLC connects industrial computer, and described industrial computer is connected with display; Described industrial computer inside arranges four timers.
2. the automatic acquisition and recording inquiry unit of equipment running status according to claim 1, is characterized in that, four described timers comprise timer working time, stand-by time timer, servicing time timer and fault-time timer.
3. the automatic acquisition and recording inquiry unit of equipment running status according to claim 1, is characterized in that, described industrial computer is the industrial computer being provided with configuration software and database software.
4. the automatic acquisition and recording inquiry unit of equipment running status according to claim 1, is characterized in that, set up multi-loop current acquisition system in described PLC.
5. the automatic acquisition and recording inquiry unit of equipment running status according to claim 1, is characterized in that, described equipment under test is numerically-controlled machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520896420.2U CN205080419U (en) | 2015-11-11 | 2015-11-11 | Equipment running state automatic acquisition records query engine device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520896420.2U CN205080419U (en) | 2015-11-11 | 2015-11-11 | Equipment running state automatic acquisition records query engine device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205080419U true CN205080419U (en) | 2016-03-09 |
Family
ID=55432814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520896420.2U Active CN205080419U (en) | 2015-11-11 | 2015-11-11 | Equipment running state automatic acquisition records query engine device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205080419U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106842970A (en) * | 2017-02-24 | 2017-06-13 | 清华大学 | A kind of monitoring device and monitoring method |
| CN108460165A (en) * | 2018-04-19 | 2018-08-28 | 中山凯旋真空科技股份有限公司 | The information record queries method and system of vacuum equipment |
| CN108594753A (en) * | 2018-06-05 | 2018-09-28 | 明珠家具股份有限公司 | Equipment data acquisition and analysis system and working method thereof |
| CN111175064A (en) * | 2020-01-20 | 2020-05-19 | 浙江智昌机器人科技有限公司 | Detection method for calculating equipment capacity by collecting equipment noise |
-
2015
- 2015-11-11 CN CN201520896420.2U patent/CN205080419U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106842970A (en) * | 2017-02-24 | 2017-06-13 | 清华大学 | A kind of monitoring device and monitoring method |
| CN106842970B (en) * | 2017-02-24 | 2019-09-20 | 清华大学 | A kind of monitoring device and monitoring method |
| CN108460165A (en) * | 2018-04-19 | 2018-08-28 | 中山凯旋真空科技股份有限公司 | The information record queries method and system of vacuum equipment |
| CN108594753A (en) * | 2018-06-05 | 2018-09-28 | 明珠家具股份有限公司 | Equipment data acquisition and analysis system and working method thereof |
| CN111175064A (en) * | 2020-01-20 | 2020-05-19 | 浙江智昌机器人科技有限公司 | Detection method for calculating equipment capacity by collecting equipment noise |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108873842B (en) | One-stop unattended pump station automatic control system | |
| CN103203277B (en) | Ball mill monitoring system based on smart cloud computing platform and monitoring method | |
| CN205080419U (en) | Equipment running state automatic acquisition records query engine device | |
| CN103235555B (en) | On-line machine tool equipment utilization state monitoring method and device based on power information | |
| WO2021217695A1 (en) | Smart data collection and sorting system for smart factory framework-based power supply and distribution grid | |
| CN104502753A (en) | Networked on-line real-time analysis system for electric power fault recording device and application of system | |
| CN101393245A (en) | Synthesis monitoring instrument for transformer | |
| CN103170403A (en) | Data acquisition monitoring module and method for ball grinder group monitoring system | |
| CN211737353U (en) | Intelligent control electrical system of hydropower station ball valve and oil pressure device based on fault diagnosis | |
| CN210894327U (en) | Water environment automatic monitoring data acquisition and monitoring instrument | |
| CN201278008Y (en) | Transformer integrated monitor | |
| CN1987369B (en) | Multifunctional sensor testing device | |
| CN202382765U (en) | Automatic measurement unit for overall equipment effectiveness (OEE) | |
| CN205899309U (en) | Dedicated multi -functional sampling alarm device of pump station | |
| CN201867615U (en) | Single chip microcomputer temperature and pressure detector for textile machinery | |
| CN202011172U (en) | Data acquisition and analysis system for numerical control punch | |
| CN208399947U (en) | A kind of welding on-line monitoring device based on ARM and liquid crystal touch screen | |
| CN204408009U (en) | Transformer station's AC power supervising device | |
| CN202524168U (en) | Power quality data monitoring device | |
| CN202794917U (en) | Water supply data acquisition and analysis system | |
| CN211086436U (en) | Non-invasive load decomposition and power quality analysis system | |
| CN103606918B (en) | A kind of power system load monitoring and energy consumption management system and its implementation | |
| Xu et al. | Research and Design of Energy Data Acquisition System in Electric Porcelain Enterprises | |
| CN112653169A (en) | Online remote monitoring device for main pump of converter station valve cooling system | |
| CN203595751U (en) | Machine-tool spindle current monitor based on single-chip microcomputer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 110043 Dong TA street, Dadong District, Shenyang, Liaoning Province, No. 6 Patentee after: Chinese Hangfa Shenyang Liming Aero engine limited liability company Address before: 110043 Dong TA street, Dadong District, Shenyang, Liaoning Province, No. 6 Patentee before: Liming Aeroplane Engine (Group) Co., Ltd., Shenyang City |
|
| CP01 | Change in the name or title of a patent holder |