CN103170403A - Data acquisition monitoring module and method for ball grinder group monitoring system - Google Patents
Data acquisition monitoring module and method for ball grinder group monitoring system Download PDFInfo
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Abstract
The invention belongs to the technical field of monitoring of running of large-size mine enterprise equipment, and in particular relates to a data acquisition monitoring module and method for a ball grinder group monitoring system. The data acquisition monitoring module for the ball grinder group monitoring system is characterized by comprising a data monitoring center, a data transmission device, a ball grinder group monitoring module and a network electric quantity metering module. The data acquisition monitoring module can acquire, monitor and transmit data of a ball grinder group, so that a plurality of large-size ball grinder groups of mine enterprises can be monitored; capacity expansion of base equipment can be eliminated; and comprehensive work of excessive data storage, optimal processing, intelligence determination, rational scheduling, comprehensive monitoring and the like can be finished in real time.
Description
Technical field
The invention belongs to large-scale mine business equipment operational monitoring technical field, especially relate to a kind of data acquisition and monitoring module and monitoring method thereof of ball milling group of planes monitoring system.
Background technology
Ball mill is the common equipment that the mine produces, in recent years, along with the expansion of mine capacity, during, low-grade deposit extensive in exploitation, how to shorten factory flow configuration, improve disposal ability, this has just proposed urgent requirement to the maximization of various grinding machine specifications, energy-conservation and operating rate.In order to make the continuous fault-free operation of large-size ball mill, need to be to the significant points of ball mill, or the important technology parameter, carry out Real-Time Monitoring as pressure, grinding charge plasmid degree, temperature, flow, liquid level, vibration and electric weight etc.
Mostly existing large-scale mine enterprise is to adopt the analog quantity transformation device to carry out data acquisition to the monitoring technology of the ball milling group of planes in its each described mine.1) this kind data acquisition technology is the corresponding cover transmitter of a parameter, and its collecting device is complicated, line is many.When collection was distant, as easy as rolling off a log being interfered, and expense again was high, and reliability is low.2) adopt the analog quantity transformation device to carry out data acquisition, sometimes can only make pointer gauge and show.Individual data can be sent into PLC (Programmable Logic Controller) and become the quantity processing, and its cost of equipment is high, needs again specialized engineering skill personnel to write complicated dedicated program.When 3) adopting the analog quantity transformation device to carry out data acquisition and data processing, need be equipped with more computer and conversion equipment again, its cost of equipment is also very high.
Summary of the invention
The data acquisition and monitoring module and the monitoring method thereof that the purpose of this invention is to provide a kind of ball milling group of planes monitoring system, can realize the ball milling group of planes monitoring of large-scale a plurality of barghs, the dilatation of basic unit's equipment can be saved, the synthetic operations such as mass data harvesting, optimization process, wisdom decision-making, rational management, comprehensive supervision can be completed in real time.
The objective of the invention is to realize by following technical proposals:
The data acquisition and monitoring module of ball milling group of planes monitoring system of the present invention is characterized in that comprising the data monitoring center, data transmission device, and ball milling group of planes monitoring modular, the network module for metering electric quantity,
Described data monitoring center comprises industrial computer, the data display screen that is connected of industrial computer therewith,
Described data transmission device comprises power optical fiber or GPRS wireless telecommunications,
Described ball milling group of planes monitoring modular is comprised of one group of ball mill unit monitoring modular, and described ball mill unit monitoring modular comprises the sensor that is arranged on ball mill, the network signal acquisition module that is connected of sensor therewith,
Described network module for metering electric quantity comprises a group network electric quantity metering device controller, one group of using electricity system being connected of network electric quantity metering device controller therewith respectively, this group of using electricity system is by mains supply, described network electric quantity metering device controller comprises current sensor CT, voltage sensor PT, ASLC-electrical measurement special chip, keyboard, LCD display, the RS485 interface, house dog is reported to the police, clock circuit, the DS18B20 temperature element, with light isolation open into, leave signal end, current source
Described network signal acquisition module is connected with described power optical fiber or GPRS wireless telecommunications respectively with described network electric quantity metering device, and described power optical fiber or GPRS wireless telecommunications are connected with described industrial computer,
Sensor on described ball mill comprises the temperature sensor that is located on ball mill, pressure sensor, and vibrating sensor, granularity sensor, flow sensor, electrical quantity sensor and liquid level sensor,
Described network signal acquisition module comprises the signal access unit, signal conversion unit, and the isolation amplifying unit, embedded micro computer,
Described signal access unit comprises " eight select one " chip UIN1, UIN2 and UIN3, gating signal QH, D
2, D
1And D
0Control signal, the output terminals A that is connected with described chip UIN1
1, the output terminals A that is connected with described chip UIN2
2, the output terminals A that is connected with described chip UIN3
3, described chip UIN1 is provided with input IN11～IN18, and described chip UIN2 is provided with input IN21～IN28, and described UIN3 is provided with input IN31～IN38, described output terminals A
1, A
2And A
3Be connected with described signal conversion unit,
Described signal conversion unit comprises reference voltage source Vout, resistance R 1～R11, electronic switch S1～S7, latch SC, latch gating signal BX, impedance transformer GS1～GS6, variable resistance W1, D
2, D
1And D
0Control signal, signal conversion output B1, B2 and B3, described signal conversion output B1, B2 are connected with described isolation amplifying unit with B3,
Described isolation amplifying unit comprises isolated location U
1, Programmable Gain Amplifier Circuit, described isolated location U
1Comprise conversion capacitor C 1 and C2, microelectronics numeral single-pole double-throw switch (SPDT) KC11, KC12, KC21 and KC22, gating signal GL, the control signal D0 of microelectronics digital switch, described Programmable Gain Amplifier Circuit comprises accurate integrated operational amplifier U2, programmable resistive network U3, gain measurement circuit U 4, described programmable resistive network U3 is by digital regulation resistance SD1, SD2 and SD3 form, and described gain measurement circuit U 4 comprises digital switch K1, K2, normal voltage Vb, the control signal D1 of digital switch
Described embedded micro computer comprises A/D converter, reference voltage source, dsp controller, memory, network interface, USB interface, DS18B20 one-wire bus formula digital temperature transmitter,
Described embedded micro computer is connected with described power optical fiber or GPRS wireless telecommunications.
Based on the monitoring method of the data acquisition and monitoring module of described ball milling group of planes monitoring system, it is characterized in that: it comprises the steps:
A, according to different monitoring objectives, one group of sensor is set on ball mill and ball mill hydrostatic bearing, temperature sensor, pressure sensor, vibrating sensor, granularity sensor, flow sensor, electrical quantity sensor and liquid level sensor, in order to measure temperature, pressure, vibration, granularity, flow, electric weight and liquid level obtain sensor output signal through sensor;
B, sensor output signal enter the network signal acquisition module, and feed the IN11 of signal access unit～IN38 signal input part, simultaneously to signal access unit input QH gating signal, D
2, D
1And D
0Control signal is transformed into the standard voltage signal I through A with sensor output signal
1, A
2And A
3End output is strobe state when the QH gating signal is low level;
Through A
1, A
2And A
3The standard voltage signal I of end output feeds signal conversion unit, simultaneously to signal conversion unit input Vout reference voltage source, D
2, D
1And D
0Control signal is transformed into the standard voltage signal II through B with the standard voltage signal I
1, B
2With the output of B3 end, select Vout=2.5V during enforcement, voltage ripple≤0.5%;
Signal is interference-free to be amplified in order to make, and the standard voltage signal II is fed the isolation amplifying unit, simultaneously to isolation amplifying unit input GL gating signal, isolation control signal D
0And D
1, under the selected control of embedded micro computer, the standard voltage signal II is transformed into amplified analog signal, be strobe state when the GL gating signal is low level; Amplified analog signal enters embedded micro computer and carries out the A/D conversion, and analog signal conversion is become data signal, and power optical fiber and GPRS wireless telecommunications can be stored or be transferred to data signal after digital signal processor DSP is processed;
C, network module for metering electric quantity gather ball mill and ball mill hydrostatic bearing electric weight, complete metering, processing, storage and the transmission of multiple electric weight;
The data that the data that D, network signal acquisition module collect and network module for metering electric quantity collect enter the data monitoring center of data acquisition and monitoring module through power optical fiber or GPRS wireless telecommunications, and feed the industrial computer at data monitoring center, the data display screen that is connected by industrial computer therewith shows data, for the scheduling of management and running departments;
Advantage of the present invention:
(1) the ball mill unit monitoring modular of ball milling group of planes monitoring system of the present invention has adopted the directly network intelligence data acquisition module gasifying device of input of multichannel, multiple sensors, it can 8 passage photostat timesharing input, unified conversion, Capacitor apart, amplification able to programme, ± Internet Transmission of 18 A/D conversions and Intelligent treatment, band fieldbus (available Mdobos and Plofibos-DP simultaneously).This ball milling group of planes monitoring modular volume is little, it is flexible, easy and simple to handle to use, highly versatile, intelligent network;
(2) the ball mill unit monitoring modular of ball milling group of planes monitoring system of the present invention can realize that real-time, comprehensive, the many reference amounts of the states such as pressure, grinding charge plasmid degree, temperature, flow, liquid level, vibration, electric weight and on-the-spot operation are monitored.The data acquisition and monitoring module of monitoring system of the present invention applicable to multiple occasions such as detection and controls, is network intelligence data monitoring and control ideal device;
(3) the present invention is under the wisdom cloud computing platform is supported, can realize the ball milling group of planes monitoring of large-scale a plurality of barghs, the dilatation of basic unit's equipment can be saved, the synthetic operations such as mass data harvesting, optimization process, wisdom decision-making, rational management, comprehensive supervision can be completed in real time.
Description of drawings
Fig. 1 is the schematic diagram of data acquisition and monitoring module of the present invention.
Fig. 2 is Ball Mill System composition frame chart of the present invention.
Fig. 3 is ball mill structural representation of the present invention.
Fig. 4 is hydrostatic bearing hydraulic system principle figure of the present invention.
Fig. 5 is network signal acquisition module schematic diagram of the present invention.
Fig. 6 is signal access unit composition diagram of the present invention.
Fig. 7 is signal conversion unit composition diagram of the present invention.
Fig. 8 is that the present invention isolates the amplifying unit composition diagram.
Fig. 9 is the embedded micro computer composition diagram of the present invention.
Figure 10 is network module for metering electric quantity schematic diagram of the present invention.
Figure 11 is network electric quantity metering device controller composition diagram of the present invention.
The specific embodiment
Further illustrate the specific embodiment of the present invention below in conjunction with accompanying drawing.
Data acquisition and monitoring module of the present invention is an important component part of ball milling group of planes monitoring system, can be used as a ball mill group's of subsidiary of large-scale mine enterprise monitoring system.
The data acquisition and monitoring module of a kind of ball milling group of planes monitoring system of the present invention is characterized in that comprising the data monitoring center, data transmission device, and ball milling group of planes monitoring modular, the network module for metering electric quantity,
Described data monitoring center comprises industrial computer, the data display screen that is connected of industrial computer therewith,
Described data transmission device comprises power optical fiber or GPRS wireless telecommunications,
Described ball milling group of planes monitoring modular is comprised of one group of ball mill unit monitoring modular, and described ball mill unit monitoring modular comprises the sensor that is arranged on ball mill, the network signal acquisition module that is connected of sensor therewith,
Described network module for metering electric quantity comprises a group network electric quantity metering device controller as shown in Figure 10,11, one group of using electricity system being connected of network electric quantity metering device controller therewith respectively, this group of using electricity system is by mains supply, described network electric quantity metering device controller comprises current sensor CT, voltage sensor PT, ASLC-electrical measurement special chip, keyboard, LCD display, the RS485 interface, house dog is reported to the police, clock circuit, the DS18B20 temperature element, with light isolation open into, leave signal end, current source
Described network signal acquisition module is connected with described power optical fiber or GPRS wireless telecommunications respectively with described network electric quantity metering device, and described power optical fiber or GPRS wireless telecommunications are connected with described industrial computer,
A ball milling group of planes can comprise a plurality of Ball Mill Systems, and a Ball Mill System is comprised of ball mill and hydrostatic bearing two large divisions again, and Fig. 2 has shown the composition of Ball Mill System.Sensor on described ball mill comprises the temperature sensor that is located on ball mill, pressure sensor, vibrating sensor, granularity sensor, flow sensor, electrical quantity sensor and liquid level sensor.Fig. 3 and Fig. 4 have shown respectively structure and the hydrostatic bearing Hydraulic System Principle of ball mill.Motor 8 drives travelling gears 4 and drives the ball mill work as shown in Figure 3, will carry out flow detection at discharging opening 1 and the charging aperture 6 of ball mill; Discharging opening 1 will carry out pulp granularity and detect; Discharging opening hydrostatic bearing 2, cylinder 3, charging aperture hydrostatic bearing 5, charging aperture 6, reductor 7 and motor 8 will vibrate and temperature detection; As shown in Figure 4, No. four pressure sensors are connected with the discharge end main bearing shell with the feed end main bearing shell respectively, can detect the bearing shell charge oil pressure, will carry out oil temperature and liquid level in fuel tank and detect.
Described network signal acquisition module comprises the signal access unit as shown in Figure 5, signal conversion unit, and the isolation amplifying unit, embedded micro computer,
Show that as Fig. 6 described signal access unit comprises " eight select one " chip UIN1, UIN2 and UIN3, gating signal QH, D
2, D
1And D
0Control signal, the output terminals A that is connected with described chip UIN1
1, the output terminals A that is connected with described chip UIN2
2, the output terminals A that is connected with described chip UIN3
3, described chip UIN1 is provided with input IN11～IN18, and described chip UIN2 is provided with input IN21～IN28, and described UIN3 is provided with input IN31～IN38, described output terminals A
1, A
2And A
3Be connected with described signal conversion unit, signal is inputted into IN11～IN18 according to predetermined set, IN21～IN28, and IN31～IN38 input, and according to the given instruction of the strobe state of table 1, obtain the standard voltage signal I through A
1, A
2And A
3End output.
Table 1 signal access unit signal gating state table (the QH gating signal is 0)
Show that as Fig. 7 described signal conversion unit comprises reference voltage source Vout, resistance R 1～R11, electronic switch S1～S7, latch SC, latch gating signal BX, impedance transformer GS1～GS6, variable resistance W1, D
2, D
1And D
0Control signal, signal conversion output B1, B2 and B3, described signal conversion output B1, B2 are connected with described isolation amplifying unit with B3.Through A
1, A
2And A
3The standard voltage signal I of end output feeds signal conversion unit, simultaneously to signal conversion unit input Vout reference voltage source, D
2, D
1And D
0Control signal is transformed into the standard voltage signal II through B with the standard voltage signal I
1, B
2With the output of B3 end, select Vout=2.5V during enforcement, voltage ripple≤0.5%; S1～S7 state is decided by D2, D1 and D0 state, sees Table 2; W1 is variable resistance, is used for the regulation output value; GS1～GS6 is impedance transformer, can adopt the voltage that amplifier makes to follow the tunnel device during enforcement; B1, B2 and B3 are the output after the signal conversion; By the signal after the signal access unit under the control of embedded micro computer, can be with signal Direct Transform specified standard signals such as mV, mA, thermal resistance, thermocouple, during enforcement, this standard signal can be 5V.
Table 2 switch S on-condition table (the BX low level is this chip of gating)
Show that as Fig. 8 described isolation amplifying unit comprises isolated location U
1, Programmable Gain Amplifier Circuit, described isolated location U
1Comprise conversion capacitor C 1 and C2, microelectronics numeral single-pole double-throw switch (SPDT) KC11, KC12, KC21 and KC22, gating signal GL, the control signal D0 of microelectronics digital switch, described Programmable Gain Amplifier Circuit comprises accurate integrated operational amplifier U2, programmable resistive network U3, gain measurement circuit U 4, described programmable resistive network U3 is by digital regulation resistance SD1, SD2 and SD3 form, and described gain measurement circuit U 4 comprises digital switch K1, K2, normal voltage Vb, the control signal D1 of digital switch
Show that as Fig. 9 described embedded micro computer comprises A/D converter, reference voltage source, dsp controller, memory, network interface, USB interface, DS18B20 one-wire bus formula digital temperature transmitter,
Described embedded micro computer is connected with described power optical fiber or GPRS wireless telecommunications.
Based on the monitoring method of the data acquisition and monitoring module of described ball milling group of planes monitoring system, it is characterized in that: it comprises the steps:
A, according to different monitoring objectives, one group of sensor is set on ball mill and ball mill hydrostatic bearing, temperature sensor, pressure sensor, vibrating sensor, granularity sensor, flow sensor, electrical quantity sensor and liquid level sensor, in order to measure temperature, pressure, vibration, granularity, flow, electric weight and liquid level obtain sensor output signal through sensor;
B, sensor output signal enter the network signal acquisition module, and feed the IN11 of signal access unit～IN38 signal input part, simultaneously to signal access unit input QH gating signal, D
2, D
1And D
0Control signal is transformed into the standard voltage signal I through A with sensor output signal
1, A
2And A
3End output is strobe state when the QH gating signal is low level;
Through A
1, A
2And A
3The standard voltage signal I of end output feeds signal conversion unit, simultaneously to signal conversion unit input Vout reference voltage source, D
2, D
1And D
0Control signal is transformed into the standard voltage signal II through B with the standard voltage signal I
1, B
2With the output of B3 end, select Vout=2.5V during enforcement, voltage ripple≤0.5%;
Signal is interference-free to be amplified in order to make, and the standard voltage signal II is fed the isolation amplifying unit, simultaneously to isolation amplifying unit input GL gating signal, isolation control signal D
0And D
1, under the selected control of embedded micro computer, the standard voltage signal II is transformed into amplified analog signal, be strobe state when the GL gating signal is low level; Amplified analog signal enters embedded micro computer and carries out the A/D conversion, and analog signal conversion is become data signal, and power optical fiber and GPRS wireless telecommunications can be stored or be transferred to data signal after digital signal processor DSP is processed;
C, network module for metering electric quantity gather ball mill and ball mill hydrostatic bearing electric weight, complete metering, processing, storage and the transmission of multiple electric weight;
The data that the data that D, network signal acquisition module collect and network module for metering electric quantity collect enter the data monitoring center of data acquisition and monitoring module through power optical fiber or GPRS wireless telecommunications, and feed the industrial computer at data monitoring center, the data display screen that is connected by industrial computer therewith shows data, for the scheduling of management and running departments.
Claims (2)
1. the data acquisition and monitoring module of a ball milling group of planes monitoring system is characterized in that comprising the data monitoring center, data transmission device, and ball milling group of planes monitoring modular, the network module for metering electric quantity,
Described data monitoring center comprises industrial computer, the data display screen that is connected of industrial computer therewith,
Described data transmission device comprises power optical fiber or GPRS wireless telecommunications,
Described ball milling group of planes monitoring modular is comprised of one group of ball mill unit monitoring modular, and described ball mill unit monitoring modular comprises the sensor that is arranged on ball mill, the network signal acquisition module that is connected of sensor therewith,
Described network module for metering electric quantity comprises a group network electric quantity metering device controller, one group of using electricity system being connected of network electric quantity metering device controller therewith respectively, this group of using electricity system is by mains supply, described network electric quantity metering device controller comprises current sensor CT, voltage sensor PT, ASLC-electrical measurement special chip, keyboard, LCD display, the RS485 interface, house dog is reported to the police, clock circuit, the DS18B20 temperature element, with light isolation open into, leave signal end, current source
Described network signal acquisition module is connected with described power optical fiber or GPRS wireless telecommunications respectively with described network electric quantity metering device, and described power optical fiber or GPRS wireless telecommunications are connected with described industrial computer,
Sensor on described ball mill comprises the temperature sensor that is located on ball mill, pressure sensor, and vibrating sensor, granularity sensor, flow sensor, electrical quantity sensor and liquid level sensor,
Described network signal acquisition module comprises the signal access unit, signal conversion unit, and the isolation amplifying unit, embedded micro computer,
Described signal access unit comprises " eight select one " chip UIN1, UIN2 and UIN3, gating signal QH, D
2, D
1And D
0Control signal, the output terminals A that is connected with described chip UIN1
1, the output terminals A that is connected with described chip UIN2
2, the output terminals A that is connected with described chip UIN3
3, described chip UIN1 is provided with input IN11～IN18, and described chip UIN2 is provided with input IN21～IN28, and described UIN3 is provided with input IN31～IN38, described output terminals A
1, A
2And A
3Be connected with described signal conversion unit,
Described signal conversion unit comprises reference voltage source Vout, resistance R 1～R11, electronic switch S1～S7, latch SC, latch gating signal BX, impedance transformer GS1～GS6, variable resistance W1, D
2, D
1And D
0Control signal, signal conversion output B1, B2 and B3, described signal conversion output B1, B2 are connected with described isolation amplifying unit with B3,
Described isolation amplifying unit comprises isolated location U
1, Programmable Gain Amplifier Circuit, described isolated location U
1Comprise conversion capacitor C 1 and C2, microelectronics numeral single-pole double-throw switch (SPDT) KC11, KC12, KC21 and KC22, gating signal GL, the control signal D0 of microelectronics digital switch, described Programmable Gain Amplifier Circuit comprises accurate integrated operational amplifier U2, programmable resistive network U3, gain measurement circuit U 4, described programmable resistive network U3 is by digital regulation resistance SD1, SD2 and SD3 form, and described gain measurement circuit U 4 comprises digital switch K1, K2, normal voltage Vb, the control signal D1 of digital switch
Described embedded micro computer comprises A/D converter, reference voltage source, dsp controller, memory, network interface, USB interface, DS18B20 one-wire bus formula digital temperature transmitter,
Described embedded micro computer is connected with described power optical fiber or GPRS wireless telecommunications.
2. monitoring method based on the data acquisition and monitoring module of described ball milling group of planes monitoring system, it is characterized in that: it comprises the steps:
A, according to different monitoring objectives, one group of sensor is set on ball mill and ball mill hydrostatic bearing, temperature sensor, pressure sensor, vibrating sensor, granularity sensor, flow sensor, electrical quantity sensor and liquid level sensor, in order to measure temperature, pressure, vibration, granularity, flow, electric weight and liquid level obtain sensor output signal through sensor;
B, sensor output signal enter the network signal acquisition module, and feed the IN11 of signal access unit～IN38 signal input part, simultaneously to signal access unit input QH gating signal, D
2, D
1And D
0Control signal is transformed into the standard voltage signal I through A with sensor output signal
1, A
2And A
3End output is strobe state when the QH gating signal is low level;
Through A
1, A
2And A
3The standard voltage signal I of end output feeds signal conversion unit, simultaneously to signal conversion unit input Vout reference voltage source, D
2, D
1And D
0Control signal is transformed into the standard voltage signal II through B with the standard voltage signal I
1, B
2With the output of B3 end, select Vout=2.5V during enforcement, voltage ripple≤0.5%;
Signal is interference-free to be amplified in order to make, and the standard voltage signal II is fed the isolation amplifying unit, simultaneously to isolation amplifying unit input GL gating signal, isolation control signal D
0And D
1, under the selected control of embedded micro computer, the standard voltage signal II is transformed into amplified analog signal, be strobe state when the GL gating signal is low level; Amplified analog signal enters embedded micro computer and carries out the A/D conversion, and analog signal conversion is become data signal, and power optical fiber and GPRS wireless telecommunications can be stored or be transferred to data signal after digital signal processor DSP is processed;
C, network module for metering electric quantity gather ball mill and ball mill hydrostatic bearing electric weight, complete metering, processing, storage and the transmission of multiple electric weight;
The data that the data that D, network signal acquisition module collect and network module for metering electric quantity collect enter the data monitoring center of data acquisition and monitoring module through power optical fiber or GPRS wireless telecommunications, and feed the industrial computer at data monitoring center, the data display screen that is connected by industrial computer therewith shows data, for the scheduling of management and running departments.
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| CN109174425A (en) * | 2018-09-30 | 2019-01-11 | 中信重工机械股份有限公司 | A kind of autocontrol method of middle-size and small-size ball mill |
| CN109269658A (en) * | 2018-10-31 | 2019-01-25 | 浙江联诚氨基材料有限公司 | A kind of real time temperature monitoring control system of ball mill |
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