CN109277182A - A kind of intelligent single cylinder gyratory crusher with remote monitoring function - Google Patents
A kind of intelligent single cylinder gyratory crusher with remote monitoring function Download PDFInfo
- Publication number
- CN109277182A CN109277182A CN201810047590.1A CN201810047590A CN109277182A CN 109277182 A CN109277182 A CN 109277182A CN 201810047590 A CN201810047590 A CN 201810047590A CN 109277182 A CN109277182 A CN 109277182A
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- China
- Prior art keywords
- sensor
- intelligent
- single cylinder
- gyratory crusher
- intelligence
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/02—Crushing or disintegrating by gyratory or cone crushers eccentrically moved
- B02C2/04—Crushing or disintegrating by gyratory or cone crushers eccentrically moved with vertical axis
Abstract
The invention discloses a kind of intelligent single cylinder gyratory crusher with remote monitoring function, the present invention is a kind of intelligent single cylinder gyratory crusher with remote monitoring function, including single cylinder gyratory crusher ontology, intelligence sensor, intelligence sensor information processing and control node and cloud service platform；Gyratory crusher according to the present invention will be installed separately the sensor of different model and function on its internal component, modularized design is carried out to entire platform data, facilitate the integrated of system, the analog signal that will test simultaneously is converted into digital signal, Design of digital facilitates the realization of accurate intelligentized control method function；And the sensor network that all the sensors are formed, data are acquired using fieldbus mode between the network, on the one hand enhance the stability of acquisition data；On the other hand the usage amount for reducing signal cable, reduces costs the reliability for the system of improving.
Description
Technical field
The present invention relates to a kind of intelligent single cylinder gyratory crusher, specially a kind of intelligent single cylinders with remote monitoring function
Gyratory crusher.
Background technique
Existing single cylinder gyratory crusher mainly has following problems in the process of running:
1, since the volume of single cylinder gyratory crusher is larger, difficult to install, the later maintenance cost that breaks down is high.
Should, single cylinder gyratory crusher operation when, environment is more severe, so the electric control system of single cylinder gyratory crusher
With controllers according to equipment farther out, personnel can not nearest monitoring device.
In detail, the control system of single cylinder gyratory crusher is complicated, and site operation personnel is shallower to the equipment degree of awareness, asks
Topic can not solve in time.
In order to solve the problems in single cylinder gyratory crusher operational process, on current single cylinder gyratory crusher ontology and oil
It can be added with various sensors on standing.Sensor signal is directly connected to then access the control of control cabinet on the transmitter of control cabinet
Unit；Or transmitter is placed on beside crusher, the signal of sensor is become transmitter output signal, and (generally 4- should
0MA) access the control unit of control cabinet.Then the information of sensor is uploaded by GPRS by the control unit of control cabinet
Cloud platform carries out data analysis, realizes remote monitoring function.
Although this mode solves the problems in single cylinder gyratory crusher operational process, will but installed sensor additional
It causes to acquire the disadvantage in transmission process in data, as follows:
1, the analog signal transmission of sensor or transmitter distance is remote, is easy to be disturbed and causes data inaccurate.
This, with sensor usage amount increase, wiring is also more and more, increase plant maintenance difficulty.
In detail, sensor signal must could upload cloud platform by control cabinet, and the secondary forwarding of data is easy error.
Meanwhile with the enlarged development trend of producing line, single cylinder gyratory crusher is one in producing line in producing line
Node, information need to be integrated into the control system of entire producing line, and traditional approach is needed through various forwardings, conversion regime
Data could be incorporated in the overall system control of producing line.
Summary of the invention
It is each the technical problem to be solved by the present invention is to overcome occurring in the long-range monitoring of existing single cylinder gyratory crusher realization
Kind of problem, provides a kind of intelligent single cylinder gyratory crusher with remote monitoring function, to crusher install additional intelligence sensor and
Its corresponding intelligence sensor information processing and control node, to solve the above problems.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
The present invention is a kind of intelligent single cylinder gyratory crusher with remote monitoring function, including single cylinder gyratory crusher sheet
Body, intelligence sensor, intelligence sensor information processing and control node and cloud service platform；
Intelligence sensor is installed on single cylinder gyratory crusher ontology, and all intelligence sensors form a sensor
Network；All sensor forms a sensor network, the network be but be not limited to CAN, RS485, profibus,
MODBUS, Industrial Ethernet etc.；
Intelligence sensor information processing and control node are a section in sensor network composed by intelligence sensor
Point, to acquire the monitoring information of each intelligence sensor monitoring by fieldbus, and the monitoring information can be passed through but
It is not limited to the detailed G/4G of GPRS/, the modes such as internet upload to cloud service platform.
As a preferred technical solution of the present invention, intelligence sensor information processing and control node will be examined by bus
Measurement information is sent to the corresponding other equipment.
As a preferred technical solution of the present invention, intelligence sensor information processing and control node believe the monitoring
Breath can upload to cloud service platform by communication network, and cloud service platform can be to the operation data of single cylinder gyratory crusher ontology
It is stored, and is analyzed, on the one hand the data after analysis can instruct operation of the Field Force to equipment, another aspect can be formed
The intelligent control function of parameter configuration Intelligent Optimal sensor information processing and control node；Cloud service platform all uses mould
Blockization design, can be used as a module and is inserted directly into entire producing line.
As a preferred technical solution of the present invention, fieldbus can be but be not limited to CAN, RS485, profibus,
MODBUS, Industrial Ethernet etc..
As a preferred technical solution of the present invention, the communication network can through but not limited to the detailed G/4G of GPRS/ or
internet。
As a preferred technical solution of the present invention, intelligence sensor includes intelligent speed-measuring sensor, intelligence vibration biography
One of sensor, intelligent pressure sensor, intelligent temperature sensor and intelligent displacement sensor or multiple sensors.
As a preferred technical solution of the present invention, single cylinder gyratory crusher ontology includes rack, and is arranged in machine
Mantle device in frame is determined wimble device, transmission device, eccentric, hydraulic lift, main shaft device, lubricating arrangement and is returned
Oily device；The eccentric is connected with drive, and the lower end location and installation of main shaft device is in eccentric, liquid
It presses lifting device to be arranged below main shaft device, is connected between hydraulic lift and main shaft device by bearing assembly device,
Crusher body is connected at the top of main shaft device, the lubricating oil inside crusher body is entered by lubricating arrangement, and passes through oil return
Device outflow recycles；
Wherein, intelligent shock sensor is mounted in rack and transmission device；Intelligent shock sensor will monitor single cylinder circle
The Vibration Condition of conic crusher is exported by fieldbus signal.
Intelligent temperature sensor is mounted on the bearing block of lubricating arrangement, oil return apparatus and transmission device, is mounted on lubrication
Intelligent temperature sensor on device and oil return apparatus is used to monitor the inlet oil temperature and returning-oil temperature of single cylinder gyratory crusher；
The intelligent temperature sensor being fixed on the bearing block of transmission device is used to monitor the bearing temperature of single cylinder gyratory crusher, with
The temperature signal that will test afterwards is exported by fieldbus signal.
Intelligent pressure sensor is mounted on lubricating arrangement and hydraulic lift, and intelligent pressure sensor will monitor single cylinder
The lubricating oil input pressure and hydraulic fluid pressure of gyratory crusher are exported by fieldbus signal.
Intelligent displacement sensor is mounted on hydraulic lift, and intelligent displacement sensor will monitor single cylinder gyratory crusher
Main spindle's are exported by fieldbus signal.
Wear sensor is mounted on mantle device and determines on wimble device, and wear sensor will monitor single cylinder gyratory crusher
The degree of wear of wearing piece is exported by fieldbus signal.
Intelligent speed-measuring sensor is mounted on transmission device, and intelligent speed-measuring sensor will monitor the master of single cylinder gyratory crusher
Axle speed is exported by fieldbus signal.
As a preferred technical solution of the present invention, cloud service platform includes:
Information receiving module, to receive the intelligence sensor information processing and control node transmission by communication network
The monitoring information and/or related information；
Analysis module obtains intelligent control to be analyzed the received monitoring information and/or related information
Parameter；
Feedback module, intelligence sensor control parameter is fed back to the intelligence sensor information processing and control section
Point, so that the intelligent control parameter received is sent to correspondence by the intelligence sensor information processing and control node
Control equipment.
The beneficial effects obtained by the present invention are as follows being:
1, gyratory crusher according to the present invention will be installed separately the sensing of different model and function on its internal component
Device carries out modularized design to entire platform data, facilitates the integrated of system, while the analog signal that will test is converted into
Digital signal, Design of digital facilitate the realization of accurate intelligentized control method function.
It is somebody's turn to do, sensor, the sensing that all the sensors are formed is arranged in all parts part in single cylinder gyratory crusher
Device network acquires data using fieldbus mode between the network, on the one hand enhances the stability of acquisition data；It is another
Aspect reduces the usage amount of signal cable, reduces costs the reliability for the system of improving.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is positive structure schematic of the present invention；
Fig. 2 is communication connection framework schematic block diagram of the invention；
Scheming this is side structure schematic diagram of the present invention；
Figure label: 1, rack；It is somebody's turn to do, mantle device；In detail, determine wimble device；4, transmission device；5, lubricating arrangement；6, oil return
Device；7, hydraulic lift；8, main shaft device；9, eccentric；10, intelligence sensor；11, intelligent speed-measuring sensor；1
It is somebody's turn to do, intelligent shock sensor；1 detailed, intelligent pressure sensor；14, intelligent temperature sensor；15, intelligent displacement sensor； 16,
Sensor information processing and control node；17, single cylinder gyratory crusher ontology；18, cloud service platform.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
In the description of the present invention, it should be noted that the side of the instructions such as term "vertical", "upper", "lower", "horizontal"
Position or positional relationship are to be based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description of the present invention and simplification of the description,
Rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, because
This is not considered as limiting the invention.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or
It is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, it can also be by between intermediary
It connects connected, can be the connection inside two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
Embodiment: as shown in Figs. 1-2, the present invention provides a kind of intelligent single cylinder cone crusher with remote monitoring function
Machine, which is characterized in that including single cylinder gyratory crusher ontology 17, intelligence sensor 10, intelligence sensor information processing and control
Node 16 and cloud service platform 18；
Intelligence sensor 10 is installed on single cylinder gyratory crusher ontology 17, and all intelligence sensors 10 form one
Sensor network；All sensor forms a sensor network, the network be but be not limited to CAN, RS485,
Profibus, MODBUS, Industrial Ethernet etc.；
Intelligence sensor information processing and control node 16 are one in sensor network composed by intelligence sensor 10
A node, to acquire the monitoring information that each intelligence sensor 10 monitors by fieldbus, and can by the monitoring information
Through but not limited to the detailed G/4G of GPRS/, the modes such as internet upload to cloud service platform 18.
Intelligence sensor information processing and control node 16 by bus will test information be sent to it is corresponding it is described other
Equipment.
The monitoring information can be uploaded to by communication network cloud and taken by intelligence sensor information processing and control node 16
Business platform 18, cloud service platform 18 can store the operation data of single cylinder gyratory crusher ontology 17, and analyze, analysis
On the one hand data afterwards can instruct operation of the Field Force to equipment, another aspect can form parameter configuration Intelligent Optimal sensing
The intelligent control function of device information processing and control node；Cloud service platform 18 all using modularized design, can be used as one
Module is inserted directly into entire producing line.
Fieldbus can be but be not limited to CAN, RS485, profibus, MODBUS, Industrial Ethernet etc..
The communication network can be through but not limited to GPRS/ detailed G/4G or internet.
Intelligence sensor 10 is somebody's turn to do including intelligent speed-measuring sensor 11, intelligent shock sensor 1, intelligent pressure sensor 1 is detailed,
One of intelligent temperature sensor 14 and intelligent displacement sensor 15 or multiple sensors.
Single cylinder gyratory crusher ontology 17 includes rack 1, and the mantle device being arranged in rack 1 should, determine wimble device
In detail, transmission device 4, eccentric 9, hydraulic lift 7, main shaft device 8, lubricating arrangement 5 and oil return apparatus 6；The bias
Device 9 is connected with the transmission of transmission device 4, and the lower end location and installation of main shaft device 8 is in eccentric 9, hydraulic lift 7
It is arranged below main shaft device 8, is connected between hydraulic lift 7 and main shaft device 8 by bearing assembly device, main shaft device
8 tops connect crusher body, and the lubricating oil inside crusher body is entered by lubricating arrangement 5, and is flowed by oil return apparatus 6
It recycles out；
Wherein, intelligent shock sensor 1 this be mounted in rack 1 and transmission device 4；Intelligent shock sensor 1 this will prison
The Vibration Condition for surveying single cylinder gyratory crusher is exported by fieldbus signal.
Intelligent temperature sensor 14 is mounted on the bearing block of lubricating arrangement 5, oil return apparatus 6 and transmission device 4, is mounted on
Intelligent temperature sensor 14 on lubricating arrangement 5 and oil return apparatus 6 is used to monitor the inlet oil temperature of single cylinder gyratory crusher and returns
Oil temperature；The intelligent temperature sensor 14 being fixed on the bearing block of transmission device 4 is used to monitor the axis of single cylinder gyratory crusher
Temperature is held, the temperature signal that then will test is exported by fieldbus signal.
Intelligent pressure sensor 1 is mounted in detail on lubricating arrangement 5 and hydraulic lift 7, and intelligent pressure sensor 1 in detail will
The lubricating oil input pressure and hydraulic fluid pressure for monitoring single cylinder gyratory crusher are exported by fieldbus signal.
Intelligent displacement sensor 15 is mounted on hydraulic lift 7, and intelligent displacement sensor 15 is broken single cylinder circular cone is monitored
The main spindle's of broken machine are exported by fieldbus signal.
Wear sensor be mounted on mantle device should and determine wimble device it is detailed on, wear sensor will monitoring single cylinder cone crusher
The degree of wear of the wearing piece of machine is exported by fieldbus signal.
Intelligent speed-measuring sensor 11 is mounted on transmission device 4, and intelligent speed-measuring sensor 11 will monitor single cylinder cone crusher
The spindle speed of machine is exported by fieldbus signal.
Cloud service platform 18 includes:
Information receiving module, to receive the intelligence sensor information processing and the hair of control node 16 by communication network
The monitoring information and/or related information sent；
Analysis module obtains intelligent control to be analyzed the received monitoring information and/or related information
Parameter；
Feedback module, 10 control parameter of intelligence sensor is fed back to the intelligence sensor information processing and control
Node 16, so that the intelligence sensor information processing and control node 16 send the intelligent control parameter received
To corresponding control equipment.
Specifically, the present invention proposes a kind of new single cylinder gyratory crusher with intelligence sensor, single cylinder cone crusher
The intelligence sensor of setting on machine ontology 17 and its single cylinder gyratory crusher ontology 17 on each equipment, with scene
The mode of bus acquires and transmits the operation data of crusher, single cylinder gyratory crusher have intelligence sensor information processing and
Control node 16 is acquired and is handled the information of single cylinder gyratory crusher by the node, uploads the information of single cylinder gyratory crusher
To cloud service platform 18, acquires the information of single cylinder gyratory crusher periphery relevant device and analyze generation single cylinder gyratory crusher
Intelligent control parameter be supplied to control system and can be used as the control system that a complete node is inserted into entire producing line
In.
By the realization of this method, the transmission of analog quantity can be replaced with digital quantity transmission with the mode of network communication, is mentioned
The reliability of high system data acquisition and control increases the distance of field data transmission, is significantly reduced the wiring of system, and
And single cylinder gyratory crusher itself can upload to cloud service by intelligence sensor information processing and 16 upload information of control node
Platform 18 controls monomer as one and is inserted into the control system of producing line, facilitates technique adjustment and the optimization of producing line.
Finally, it should be noted that these are only the preferred embodiment of the present invention, it is not intended to restrict the invention, although
Present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, still can be right
Technical solution documented by foregoing embodiments is modified or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.
Claims (8)
1. a kind of intelligent single cylinder gyratory crusher with remote monitoring function, which is characterized in that including single cylinder gyratory crusher
Ontology (17), intelligence sensor (10), intelligence sensor information processing and control node (16) and cloud service platform (18)；
Intelligence sensor (10) is installed on single cylinder gyratory crusher ontology (17), all intelligence sensors (10) composition one
A sensor network；All sensor forms a sensor network, the network be but be not limited to CAN, RS485,
Profibus, MODBUS, Industrial Ethernet etc.；
Intelligence sensor information processing and control node (16) are one in sensor network composed by intelligence sensor (10)
A node, to acquire the monitoring information of each intelligence sensor (10) monitoring by fieldbus, and by the monitoring information
Cloud service platform (18) can be uploaded to through but not limited to GPRS/3G/4G, the modes such as internet.
2. a kind of intelligent single cylinder gyratory crusher with remote monitoring function according to claim 1, which is characterized in that
Intelligence sensor information processing and control node (16) will test information by bus and be sent to the corresponding other equipment.
3. a kind of intelligent single cylinder gyratory crusher with remote monitoring function according to claim 1, which is characterized in that
The monitoring information can be uploaded to cloud service platform by communication network by intelligence sensor information processing and control node (16)
(18), cloud service platform (18) can store the operation data of single cylinder gyratory crusher ontology (17), and analyze, after analysis
Data on the one hand can instruct operation of the Field Force to equipment, another aspect can form parameter configuration Intelligent Optimal sensor letter
The intelligent control function of breath processing and control node；Cloud service platform (18) all using modularized design, can be used as a mould
Block is inserted directly into entire producing line.
4. a kind of intelligent single cylinder gyratory crusher with remote monitoring function according to claim 3, which is characterized in that
Fieldbus can be but be not limited to CAN, RS485, profibus, MODBUS, Industrial Ethernet etc..
5. a kind of intelligent single cylinder gyratory crusher with remote monitoring function according to claim 3, which is characterized in that
The communication network can be through but not limited to GPRS/3G/4G or internet.
6. a kind of intelligent single cylinder gyratory crusher with remote monitoring function according to claim 1, which is characterized in that
Intelligence sensor (10) includes intelligent speed-measuring sensor (11), intelligent shock sensor (12), intelligent pressure sensor (13), intelligence
It can one of temperature sensor (14) and intelligent displacement sensor (15) or multiple sensors.
7. a kind of intelligent single cylinder gyratory crusher with remote monitoring function according to claim 1, which is characterized in that
Single cylinder gyratory crusher ontology (17) includes rack (1), and mantle device (2) in rack (1) is arranged, determines wimble device
(3), transmission device (4), eccentric (9), hydraulic lift (7), main shaft device (8), lubricating arrangement (5) and oil return apparatus
(6)；The eccentric (9) is connected with transmission device (4) transmission, and the lower end location and installation of main shaft device (8) is in eccentric
(9) in, hydraulic lift (7) setting is led between hydraulic lift (7) and main shaft device (8) below main shaft device (8)
It crosses bearing assembly device to be connected, crusher body is connected at the top of main shaft device (8), the lubricating oil inside crusher body passes through profit
Sliding device (5) enter, and are recycled by oil return apparatus (6) outflow；
Wherein, intelligent shock sensor (12) is mounted in rack (1) and transmission device (4)；Intelligent shock sensor (12) will
The Vibration Condition for monitoring single cylinder gyratory crusher is exported by fieldbus signal.
Intelligent temperature sensor (14) is mounted on the bearing block of lubricating arrangement (5), oil return apparatus (6) and transmission device (4), peace
Intelligent temperature sensor (14) on lubricating arrangement (5) and oil return apparatus (6) be used to monitor single cylinder gyratory crusher into
Oil temperature and returning-oil temperature；The intelligent temperature sensor (14) being fixed on the bearing block of transmission device (4) is used to monitor single cylinder
The bearing temperature of gyratory crusher, the temperature signal that then will test are exported by fieldbus signal.
Intelligent pressure sensor (13) is mounted on lubricating arrangement (5) and hydraulic lift (7), intelligent pressure sensor (13)
The lubricating oil input pressure for monitoring single cylinder gyratory crusher and hydraulic fluid pressure are exported by fieldbus signal.
Intelligent displacement sensor (15) is mounted on hydraulic lift (7), and intelligent displacement sensor (15) will monitor single cylinder circular cone
The main spindle's of crusher are exported by fieldbus signal.
Wear sensor is mounted on mantle device (2) and determines on wimble device (3), and wear sensor will monitor single cylinder gyratory crusher
Wearing piece the degree of wear pass through fieldbus signal export.
Intelligent speed-measuring sensor (11) is mounted on transmission device (4), and intelligent speed-measuring sensor (11) is broken single cylinder circular cone is monitored
The spindle speed of broken machine is exported by fieldbus signal.
8. a kind of intelligent single cylinder gyratory crusher with remote monitoring function according to claim 3, which is characterized in that
The cloud service platform (18) includes:
Information receiving module, to receive the intelligence sensor information processing and control node (16) transmission by communication network
The monitoring information and/or related information；
Analysis module obtains intelligent control parameter to be analyzed the received monitoring information and/or related information；
Feedback module, intelligence sensor (10) control parameter is fed back to the intelligence sensor information processing and control section
Point (16), so that the intelligence sensor information processing and control node (16) send the intelligent control parameter received
To corresponding control equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810047590.1A CN109277182A (en) | 2018-01-18 | 2018-01-18 | A kind of intelligent single cylinder gyratory crusher with remote monitoring function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810047590.1A CN109277182A (en) | 2018-01-18 | 2018-01-18 | A kind of intelligent single cylinder gyratory crusher with remote monitoring function |
Publications (1)
| Publication Number | Publication Date |
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| CN109277182A true CN109277182A (en) | 2019-01-29 |
Family
ID=65186075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201810047590.1A Pending CN109277182A (en) | 2018-01-18 | 2018-01-18 | A kind of intelligent single cylinder gyratory crusher with remote monitoring function |
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