CN110266784A - A kind of intelligent plant data acquisition management system interacted - Google Patents
A kind of intelligent plant data acquisition management system interacted Download PDFInfo
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- CN110266784A CN110266784A CN201910513340.7A CN201910513340A CN110266784A CN 110266784 A CN110266784 A CN 110266784A CN 201910513340 A CN201910513340 A CN 201910513340A CN 110266784 A CN110266784 A CN 110266784A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L63/00—Network architectures or network communication protocols for network security
- H04L63/08—Network architectures or network communication protocols for network security for authentication of entities
- H04L63/0815—Network architectures or network communication protocols for network security for authentication of entities providing single-sign-on or federations
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/30—Services specially adapted for particular environments, situations or purposes
- H04W4/38—Services specially adapted for particular environments, situations or purposes for collecting sensor information
Abstract
The invention discloses the intelligent plant data acquisition management systems that one kind can interact, more particularly to intelligent plant field, including sensor module, industrial bus module, industrial gateway, cloud server and user terminal, module is connect with industrial gateway signal by wireless communication for the sensor module and industrial bus module, module is connect the industrial gateway with cloud server by wireless communication, and module is connect the cloud server with user terminal by wireless communication.The present invention can be realized the real-time monitoring to inside plants environment, can carry out remote alarms to related personnel to the value for being more than alarm threshold, reduce factory personnel work load, improve the maintenance efficiency of the equipment such as situ machine；And then the cost of the factory reduced, reduce energy consumption.
Description
Technical field
The present invention relates to intelligent plant technical fields, it is more particularly related to a kind of intelligent plant that can be interacted
Data acquisition management system.
Background technique
Intelligent plant is to utilize integrated intelligent technology, the intelligence of sensor technology and background analysis technology-imitation people, tool
There is thinking, perceives, study, and reasoning and can solve the problems, such as some factory's operational modes of factory.With the development of science and technology, people
Work intelligence, wireless communication, the technologies such as machine learning gradually start to be applied in production environment, preferably add to realize for us
Work manufacturing industry service；
In process of factory production, the environmental factors such as temperature, humidity and vibration directly affect the efficiency and production of factory
Quality；Whether the various energy provide power, electric energy and other energy using configuration rationally to factory for the manufacture production of factory
Time, expense and the income of production have important influence；With mechanical, automatic electronic high speed development, precision instrument
Big specification use so that the environment and the energy of factory encounter challenge, plant manager is enough to energy source configuration and environmental monitoring
Pay attention to, how to guarantee that the machine and equipment steady operation in factory, the quality of the raising manufacturing and yield play decision
Property effect, the control of the environment of plant and the reasonable planning of energy distribution important are appointed using becoming one according to the actual situation
Business, therefore it is proposed that a kind of intelligent plant data acquisition management system that can be interacted.
Summary of the invention
In order to overcome the drawbacks described above of the prior art, the embodiment of the present invention provides a kind of intelligent plant data that can be interacted
Acquisition management system is divided the data of various environment and table class in factory using sensor module and industrial bus acquisition module
It not acquiring, summarizes data to industrial gateway, then wirelessly upload to cloud server, mid logarithmic evidence is done the encryption process, so that
Data guarantee then safety, cloud server sorting data show final user terminal, supplies in the environment of wireless transmission
Field personnel and factory management personnel check.
To achieve the above object, the invention provides the following technical scheme: a kind of intelligent plant data collection tube that can be interacted
Reason system, including sensor module, industrial bus module, industrial gateway, cloud server and user terminal, the sensor die
Module is connect with industrial gateway signal by wireless communication for block and industrial bus module, and the industrial gateway is by wireless communication
Module is connect with cloud server, and module is connect the cloud server with user terminal by wireless communication；
Sensor module is used to acquire site environment, and the sensor module includes physical signal acquisition unit, calculates
Processing unit one and data communication units one, the physical signal acquisition unit are used for the temperature and humidity of collection site, vibration；It is described
The data that calculation processing unit one is used to acquire physical signal acquisition unit carry out the conversion and calculating of electric signal to physical quantity；
The data communication units one are for wireless communication data transmitting-receiving control；
For industrial bus module for acquiring various instrument in factory, the industrial bus module includes industrial bus communication unit
Member, calculation processing unit two and data communication units two, the industrial bus communication unit are used for the communication of fieldindustrybus；
The calculation processing unit two is used to that the ammeter data that industrial bus communication unit obtains to be calculated and be summarized；The data communication
Unit two is for wireless communication data transmitting-receiving control；
Industrial gateway is used for the collected data forwarding of sensor module to cloud server, and the industrial gateway includes
Data entry communication unit, data out communication unit and CPU processing unit；The data entry communication unit is for receiving number
The acquisition data sent according to communication unit two；The data out communication unit is exported for that will acquire data to cloud service
Device；The CPU processing unit is used to complete the conversion of agreement；
User terminal inputs corresponding alarm and early warning Configuration Values for user, for automatically generating for showing data
Alarm and exception record；The user terminal includes interface alarm unit, interface data statistic unit, interface figure displaying list
Member, interface configurations unit, interface search query unit and interface log in unit.
In a preferred embodiment, the sensor module is installed on the physical quantity for needing to detect in factory site
Environment in, industrial bus acquisition module installation is connected in the table class equipment of all kinds of measured monitoring, and passes through data
Bus connection, the industrial gateway are mounted in the cabinet of industrial environment.
In a preferred embodiment, the physical signal acquisition unit includes Temperature Humidity Sensor and vibrating sensing
Device.
In a preferred embodiment, the industrial bus communication unit is specially Ethernet or MODBUS.
In a preferred embodiment, the data entry communication unit is specially the short haul connection mould of 433MHz
Block, the data out communication unit are specially Ethernet or GPRS.
In a preferred embodiment, the sensor module and industrial bus module are each in factory for acquiring
Data of kind of environment and table class, and wirelessly upload to cloud server, when upload, do the encryption process data using cryptographic technique.
In a preferred embodiment, the calculation processing unit one and calculation processing unit two are responsible for processing number
According to, while judging data, and export the judging result to data, generate alarm or warning message.
In a preferred embodiment, the cloud server includes cloud database, and the cloud server is used
In sorting data and data modeling is carried out, data are stored in cloud database, for providing data to user terminal, for scene
Staff and factory management personnel check.
In a preferred embodiment, the interface alarm unit is for receiving alarm or warning message, and leads to
Cross user interface alarm；The interface data statistic unit is used to save alarm and the early warning Configuration Values of user's input；The boundary
Face figure display unit is for showing environment of plant sensor data information；The interface configurations unit is used for sensors configured number
According to threshold value；The interface search query unit is used to pass through user interface query data；The interface logs in unit and is used for
Identify user identity.
Technical effect and advantage of the invention:
1, the present invention utilizes sensor module and industrial bus acquisition module by the number of various environment and table class in factory
According to acquiring respectively, summarizing data to industrial gateway, then wirelessly upload to cloud server, mid logarithmic evidence is done the encryption process,
So that data guarantee then safety, cloud server sorting data show final user whole in the environment of wireless transmission
End, is checked for field personnel and factory management personnel, by the multi collect and processing completion data modeling to data, then
Most optimum distribution of resources is done, plays and reasonable arrangement is completed to energy for factory resource and human resources, to reach the raising of efficiency
With the control of cost；It is completed at the same time the detection to the environment of plant, so that production work is more safe and reliable；
2, after user's login user terminal, can in user interface sensors configured data threshold threshold value, check acquisition
It data information and checks warning message, realizes long-range monitoring, can be realized the real-time monitoring to inside plants environment, it can be to super
The value for crossing alarm threshold carries out remote alarms to related personnel, reduces factory personnel work load, improves situ machine etc.
The maintenance efficiency of equipment；And then the cost of the factory reduced, reduce energy consumption.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is sensor of the invention modular structure schematic diagram.
Fig. 3 is industrial bus modular structure schematic diagram of the invention.
Fig. 4 is industrial gateway structural schematic diagram of the invention.
Fig. 5 is user terminal structural schematic diagram of the invention.
Appended drawing reference are as follows: 1 sensor module, 11 physical signal acquisition units, 12 calculation processing units one, 13 data communications
Unit one, 2 industrial bus modules, 21 industrial bus communication units, 22 calculation processing units two, 23 data communication units two, 3 works
Industry gateway, 31 data entry communication units, 32 data out communication units, 33CPU processing unit, 4 cloud servers, 5 users
Terminal, 51 interface alarm units, 52 interface data statistic units, 53 interface figure display units, 54 interface configurations units, 55 boundaries
Faceted search query unit, 56 interfaces log in unit.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The intelligent plant data acquisition management system that one kind according to shown in Fig. 1-4 can interact, including sensor module 1,
Industrial bus module 2, industrial gateway 3, cloud server 4 and user terminal 5, the sensor module 1 and industrial bus module 2
Module is connect with 3 signal of industrial gateway by wireless communication, the industrial gateway 3 module and cloud service by wireless communication
Device 4 connects, and module is connect the cloud server 4 with user terminal 5 by wireless communication；
The sensor module 1 is installed in the environment for the physical quantity for needing to detect in factory site, the industrial bus
Acquisition module installation is connected in the table class equipment of all kinds of measured monitoring, and is connected by data/address bus, the industrial gateway 3
It is mounted in the cabinet of industrial environment；
Sensor module 1 be used for site environment acquire, the sensor module 1 include physical signal acquisition unit 11,
Calculation processing unit 1 and data communication units 1,11 output end of physical signal acquisition unit and calculation processing unit
The connection of one 12 input terminals, one 12 output end of calculation processing unit are connect with one 13 input terminal of data communication units, the object
It manages signal acquisition unit 11 and is used for the temperature and humidity of collection site, vibration；The calculation processing unit 1 is used for physical signal
The data that acquisition unit 11 acquires carry out the conversion and calculating of electric signal to physical quantity；The data communication units 1 are used for nothing
The transmitting-receiving control of line communication data, the physical signal acquisition unit 11 include Temperature Humidity Sensor and vibrating sensor, the temperature
Humidity sensor model is set as HTG3500, and the vibrating sensor model is set as HCZD-101；
Industrial bus module 2 is communicated for acquiring various instrument in factory, the industrial bus module 2 including industrial bus
Unit 21, calculation processing unit 2 22 and data communication units 2 23,21 output end of industrial bus communication unit and calculating
The connection of 2 22 input terminal of processing unit, 2 22 output end of calculation processing unit and 2 23 input terminal of data communication units connect
It connects, the industrial bus communication unit 21 is used for the communication of fieldindustrybus；The calculation processing unit 2 22 is used for work
The ammeter data that industry bus communication unit 21 obtains calculates and summarizes；The data communication units 2 23 are used for wireless communication data
Transmitting-receiving control, the industrial bus communication unit 21 are specially Ethernet or MODBUS；
Industrial gateway 3 is used for the collected data forwarding of sensor module 1 to cloud server 4, the industrial gateway 3
Including data entry communication unit 31, data out communication unit 32 and CPU processing unit 33, the data entry communication unit
31 output ends are connect with 33 input terminal of CPU processing unit, 33 output end of CPU processing unit and data out communication unit 32
Input terminal connection；The data entry communication unit 31 acquisition data that communication unit 2 23 is sent for receiving data；It is described
Data out communication unit 32 is exported for that will acquire data to cloud server 4；The CPU processing unit 33 is for completing association
The conversion of view, the data entry communication unit 31 are specially the short-range communication module of 433MHz, the data out communication
Unit 32 is specially Ethernet or GPRS；
The sensor module 1 and industrial bus module 2 are used to acquire the data of various environment and table class in factory, and
Wirelessly upload to cloud server 4, when upload does the encryption process data using cryptographic technique, so that data are in wireless transmission
Guarantee safety under environment；
Embodiment specifically: the data of various environment and table class in factory are total through sensor module 1 and industry respectively
The acquisition of line acquisition module, summarizes data to industrial gateway 3, then wirelessly uploads to cloud server 4, and mid logarithmic evidence encrypts
Processing, so that data guarantee safety in the environment of wireless transmission, cloud server 4 sorts data and then shows final use
Family terminal 5 is checked for field personnel and factory management personnel, is completed data with processing by the multi collect to data and is built
Mould, then most optimum distribution of resources is done, it plays and reasonable arrangement is completed to energy for factory resource and human resources, to reach efficiency
Improve the control with cost；It is completed at the same time the detection to the environment of plant, so that production work is more safe and reliable.
A kind of intelligent plant data acquisition management system that can be interacted according to figure 5, user terminal 5 is for showing number
According to, inputted for user it is corresponding alarm and early warning Configuration Values, for automatically generating alarm and exception record；The user terminal
5 include interface alarm unit 51, interface data statistic unit 52, interface figure display unit 53, interface configurations unit 54, interface
Search query unit 55 and interface log in unit 56；
The interface alarm unit 51 is alarmed for receiving alarm or warning message, and by user interface；
The interface data statistic unit 52 is used to save alarm and the early warning Configuration Values of user's input；
The interface figure display unit 53 is for showing environment of plant sensor data information；
The interface configurations unit 54 is used for sensors configured data threshold threshold value；
The interface search query unit 55 is used to pass through user interface query data；
The interface logs in the user identity for identification of unit 56；
The calculation processing unit 1 and calculation processing unit 2 22 are responsible for processing data, while judging data, and
The judging result to data is exported, alarm or warning message are generated；
The cloud server 4 includes cloud database, and the cloud server 4 is built for sorting data and carrying out data
Mould, data are stored in cloud database, for providing data to user terminal 5, for field personnel and mill manager
Member checks；
The interface alarm unit 51 is alarmed for receiving alarm or warning message, and by user interface；The boundary
Face data statistic unit 52 is used to save alarm and the early warning Configuration Values of user's input；The interface figure display unit 53 is used for
Show environment of plant sensor data information；The interface configurations unit 54 is used for sensors configured data threshold threshold value；It is described
Interface search query unit 55 is used to pass through user interface query data；The interface logs in the user's body for identification of unit 56
Part；
Embodiment specifically: firstly, user through interface log in unit 56 identify identity logs after, can be in user interface
Input setting alarm and early warning Configuration Values, interface data statistic unit 52 save data, then sensor module 1 and industrial bus
Acquisition module acquisition data simultaneously judge data whether in range of set value, if not existing, generate alarm or warning message warp
Industrial gateway 3 is sent to cloud server 4, and the work of 4 control interface alarm unit 51 of cloud server is alarmed through user interface；
Interface figure display unit 53 shows environment of plant sensor data information, and interface configurations unit 54 can be with sensors configured data
Threshold value, so that user can also control setting threshold value, can inquire number in user interface by operating user interface
According to, for remotely monitoring, it can be realized the real-time monitoring to inside plants environment, it can be long-range to the value progress more than alarm threshold
It alarms to related personnel, reduces factory personnel work load, improve the maintenance efficiency of the equipment such as situ machine；And then it reduces
Factory cost, reduce energy consumption.
Working principle of the present invention:
Referring to Figure of description 1-2, in use, sensor module 1 to be installed on to the physics for needing to detect in factory site
In the environment of amount, the installation of industrial bus acquisition module is connected in the table class equipment of all kinds of measured monitoring, and pass through data
Bus connection, industrial gateway 3 is mounted in the cabinet of industrial environment；Utilize sensor module 1 and industrial bus acquisition module
The data of various environment and table class in factory are acquired respectively, summarizes data to industrial gateway 3, then wirelessly uploads to cloud
Server 4, cloud server 4 sorts data and then shows final user terminal 5, for field personnel and factory management
Personnel check；
It, can be in user interface sensors configured data gate after user's login user terminal 5 referring to Figure of description 3-4
Limit threshold value checks the data information of acquisition and checks warning message, realizes long-range monitoring, can be realized to inside plants environment
Real-time monitoring, can be more than alarm threshold value carry out remote alarms to related personnel, reduce factory personnel work load,
Improve the maintenance efficiency of the equipment such as situ machine；And then the cost of the factory reduced, reduce energy consumption.
The several points that should finally illustrate are: firstly, in the description of the present application, it should be noted that unless otherwise prescribed and
It limits, term " installation ", " connected ", " connection " shall be understood in a broad sense, can be mechanical connection or electrical connection, be also possible to two
Connection inside element, can be directly connected, and "upper", "lower", "left", "right" etc. are only used for indicating relative positional relationship, when
The absolute position for being described object changes, then relative positional relationship may change；
Secondly: the present invention discloses in embodiment attached drawing, relates only to the structure being related to the embodiment of the present disclosure, other knots
Structure, which can refer to, to be commonly designed, and under not conflict situations, the same embodiment of the present invention and different embodiments be can be combined with each other；
Last: the foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, all in the present invention
Spirit and principle within, any modification, equivalent replacement, improvement and so on, should be included in protection scope of the present invention it
It is interior.
Claims (9)
1. the intelligent plant data acquisition management system that one kind can interact, it is characterised in that: including sensor module (1), industry
Bus module (2), industrial gateway (3), cloud server (4) and user terminal (5), the sensor module (1) and industry are total
Module is connect wire module (2) with industrial gateway (3) signal by wireless communication, and the industrial gateway (3) is by wireless communication
Module is connect with cloud server (4), and module is connect the cloud server (4) with user terminal (5) by wireless communication；
Sensor module (1) is used to acquire site environment, and the sensor module (1) includes physical signal acquisition unit
(11), calculation processing unit one (12) and data communication units one (13), the physical signal acquisition unit (11) is for acquiring
The temperature and humidity at scene, vibration；The calculation processing unit one (12) is used for the data for acquiring physical signal acquisition unit (11)
Carry out the conversion and calculating of electric signal to physical quantity；The data communication units one (13) are for wireless communication data transmitting-receiving control
System；
Industrial bus module (2) includes industrial bus communication for acquiring various instrument in factory, the industrial bus module (2)
Unit (21), calculation processing unit two (22) and data communication units two (23), the industrial bus communication unit (21) are used for
The communication of fieldindustrybus；The calculation processing unit two (22) is used for the ammeter for obtaining industrial bus communication unit (21)
Data calculate and summarize；The data communication units two (23) are for wireless communication data transmitting-receiving control；
Industrial gateway (3) is used for sensor module (1) collected data forwarding to cloud server (4), the industrial network
Closing (3) includes data entry communication unit (31), data out communication unit (32) and CPU processing unit (33)；The data
Input communication unit (31) acquisition data that communication unit two (23) is sent for receiving data；The data out communication unit
(32) it is used to that data will to be acquired to export and gives cloud server (4)；The CPU processing unit (33) is used to complete the conversion of agreement；
User terminal (5) inputs corresponding alarm and early warning Configuration Values for user, for automatically generating report for showing data
Alert and exception record；The user terminal (5) includes interface alarm unit (51), interface data statistic unit (52), surface chart
Shape display unit (53), interface configurations unit (54), interface search query unit (55) and interface log in unit (56).
2. the intelligent plant data acquisition management system that one kind according to claim 1 can interact, it is characterised in that: described
Sensor module (1) is installed in the environment for the physical quantity for needing to detect in factory site, the industrial bus acquisition module peace
Dress is connected in the table class equipment of all kinds of measured monitoring, and is connected by data/address bus, and the industrial gateway (3) is mounted on work
In the cabinet of industry environment.
3. the intelligent plant data acquisition management system that one kind according to claim 1 can interact, it is characterised in that: described
Physical signal acquisition unit (11) includes Temperature Humidity Sensor and vibrating sensor.
4. the intelligent plant data acquisition management system that one kind according to claim 1 can interact, it is characterised in that: described
Industrial bus communication unit (21) is specially Ethernet or MODBUS.
5. the intelligent plant data acquisition management system that one kind according to claim 1 can interact, it is characterised in that: described
Data entry communication unit (31) is specially the short-range communication module of 433MHz, and the data out communication unit (32) is specific
For Ethernet or GPRS.
6. the intelligent plant data acquisition management system that one kind according to claim 1 can interact, it is characterised in that: described
Sensor module (1) and industrial bus module (2) are used to acquire the data of various environment and table class in factory, and wirelessly upload
To cloud server (4), when upload, does the encryption process data using cryptographic technique.
7. the intelligent plant data acquisition management system that one kind according to claim 1 can interact, it is characterised in that: described
Calculation processing unit one (12) and calculation processing unit two (22) are responsible for processing data, while judging data, and export logarithm
According to judging result, generate alarm or warning message.
8. the intelligent plant data acquisition management system that one kind according to claim 1 can interact, it is characterised in that: described
Cloud server (4) includes cloud database, and the cloud server (4) is for sorting data and carrying out data modeling, data
It is stored in cloud database, for providing data to user terminal (5), is looked into for field personnel and factory management personnel
It sees.
9. the intelligent plant data acquisition management system that one kind according to claim 1 can interact, it is characterised in that: described
Interface alarm unit (51) is alarmed for receiving alarm or warning message, and by user interface；The interface data statistics
Unit (52) is used to save alarm and the early warning Configuration Values of user's input；The interface figure display unit (53) is for showing work
Factory's environmental sensor data information；The interface configurations unit (54) is used for sensors configured data threshold threshold value；The interface
Search query unit (55) is used to pass through user interface query data；The interface logs in unit (56) user's body for identification
Part.
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| WO2021147346A1 (en) * | 2020-01-21 | 2021-07-29 | 南京兴丞智能制造研究院有限公司 | Industrial big data platform system |
| CN111897267A (en) * | 2020-08-10 | 2020-11-06 | 常州辉途物联网科技有限公司 | Interactive intelligent pasture data acquisition and management system |
| CN113945755A (en) * | 2021-09-27 | 2022-01-18 | 中国电子科技集团公司第四十一研究所 | Current monitoring device for industrial site |
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