CN110665859A - Automatic sorting system is used in ball round pin production - Google Patents
Automatic sorting system is used in ball round pin production Download PDFInfo
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- CN110665859A CN110665859A CN201910965595.7A CN201910965595A CN110665859A CN 110665859 A CN110665859 A CN 110665859A CN 201910965595 A CN201910965595 A CN 201910965595A CN 110665859 A CN110665859 A CN 110665859A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000004458 analytical method Methods 0.000 claims abstract description 5
- 238000012545 processing Methods 0.000 claims description 7
- 238000013500 data storage Methods 0.000 claims description 3
- 238000011161 development Methods 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
Abstract
The invention discloses an automatic sorting system for ball pin production, which comprises a terminal server, a monitoring module, a power module, a control module, a power module, a product detection module, an alarm module, a communication module, a data acquisition module, a mobile terminal, a display screen and a host; according to the automatic sorting system for ball pin production, the terminal server is used for overall control, the automation degree is increased, the control module is used for individual control and is convenient to operate, the data acquisition module is used for carrying out the case on product data, the information transmission and analysis are convenient to carry out, the display screen is used for carrying out data display and is convenient to check data information, the product detection module is used for detecting the product, the sorting of the product is convenient, the temperature and the humidity of the working environment of an electric appliance are detected by monitoring, the over-high temperature condition is prevented, the communication module is used for carrying out data transmission, and workers can find problems in time.
Description
Technical Field
The invention relates to the technical field of sorting, in particular to an automatic sorting system for ball pin production.
Background
With the rapid development of industrial production, unprecedented development opportunities are brought to the industrial production, and severe challenges are also brought to the intelligent production of different factories;
the product sorting with high efficiency, low cost, flexibility and accuracy is always a difficult problem in the industry, the traditional manual matrix sorting mainly faces the problems of low efficiency, high error rate, high manual strength, difficult recruitment, difficult management and the like, the traditional automatic sorting equipment such as a cross belt sorting machine mainly faces the problems of large investment, slow return, poor flexibility and expansibility, the utilization rate of the equipment cannot adapt to the change requirements of wave crests and wave troughs in each time period, the cross belt sorting machine belongs to a serial system, and the whole cross belt sorting system stops working after one point on a trunk line fails;
therefore, automated production system sorting has become a key problem and urgent need for factory development.
Disclosure of Invention
The invention aims to provide an automatic sorting system for ball pin production, which has the advantages of automatic control, product detection, product data acquisition, product information comparison, numerical value and image display and automatic alarm, and solves the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic sorting system for ball pin production comprises a terminal server, a monitoring module, a power module, a control module, a power module, a product detection module, an alarm module, a communication module, a data acquisition module, a mobile terminal, a display screen and a host, wherein the terminal server is respectively connected with the monitoring module, the power module, the control module, the power module, the product detection module, the alarm module, the communication module and the data acquisition module through cables and a network;
the host computer adopts a central processing unit for operation processing and has data transmission and data storage;
the terminal server analyzes and compares the data of the whole body by adopting data and setting of the Internet of things, cloud storage and analysis;
the product module adopts an infrared detector for detection, detects the shape, the quality and the size of the ball pin and transmits the detected data to the data acquisition unit through a cable;
the monitoring module detects the display screen and the host by adopting a temperature sensor group and a humidity sensor group and transmits the detected data to the terminal server through a cable;
the power module adopts a motor and a transmission belt to carry out transportation classification on the detected products;
the power supply module adopts a switch and a breaker to supply and cut off power to the display screen and the host;
the mobile terminal adopts a mobile phone, a computer or an iPad to transmit information, and the mobile phone, the computer or the iPad transmits and receives data through a communication module;
the communication module adopts wireless information transmission to transmit data information to the data collector and the mobile terminal.
Preferably, the display module displays the data by using a display screen, the terminal server transmits the data to the display module, and the display screen displays the data.
Preferably, the alarm module adopts an alarm lamp and a loudspeaker to alarm different products, and the alarm information is transmitted to the mobile phone end and the display screen through the terminal server.
Preferably, the control module adopts single-point control to perform different control on different modules of the system.
Compared with the prior art, the invention has the following beneficial effects: according to the automatic sorting system for ball pin production, the automation degree of the system is increased through data processing and data analysis by the terminal server, the control module is used for independently controlling the system, the operation is convenient, different data are collected and micro-processed by the data collection module for product data, the information transmission and analysis are convenient, the data display is performed through the display screen for data information checking, the product detection module is used for detecting the product for product sorting, the detection on the temperature and the humidity of the working environment of an electric appliance is monitored for preventing the over-high temperature condition, the data transmission is performed through the communication module, and the problem can be found timely by a worker.
Drawings
Fig. 1 is a schematic view of the overall structure of an automatic sorting system for ball pin production according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1, an automatic sorting system for ball pin production comprises a terminal server, a monitoring module, a power module, a control module, a power module, a product detection module, an alarm module, a communication module, a data acquisition module, a mobile terminal, a display screen and a host, wherein the host adopts a central processing unit for operation processing, and has data transmission and data storage, the terminal server adopts internet of things data, setting, cloud storage and analysis to analyze and compare data of the whole body, the product module adopts an infrared detector for detection, and detects the shape, quality and size of the ball pin, the monitoring module adopts a temperature sensor group and a humidity sensor group to detect temperature and humidity data of the display screen and the host, the power module adopts a motor and a transmission belt to transport and classify detected products, and the power module adopts a switch and a circuit breaker, the mobile terminal adopts a mobile phone, a computer or an iPad to transmit information, the mobile phone, the computer or the iPad transmits and receives data through a communication module, the communication module adopts wireless information transmission to transmit and receive wireless information, a product detection module adopts an infrared sensor to sense the information of the shape, the quality and the size of a product and transmits the data information to a data collector, the display screen adopts a display module to display the data, a terminal server transmits the data to the display module, the display screen displays the data, a power module adopts a motor transmission belt to sort and transport the product in different categories, an alarm module adopts an alarm lamp and a loudspeaker to alarm in different products, and transmits alarm information to a mobile phone end and the display screen through the terminal server, and the control module adopts single-point control, different modules of the system are controlled differently, and the terminal server is respectively connected with the monitoring module, the power module, the control module, the power module, the product detection module, the alarm module, the communication module and the data acquisition module through cables and a network.
Example 1:
(1) placing a product detection module and a data acquisition module at a conveying belt for ball pin conveying, placing the product detection module and the data acquisition module at a ball pin flowing position, and placing the product detection module above the ball pin;
(2) setting a ball pin model in a terminal server, carrying out two or more different settings on values of different ball pins in terms of weight, size and volume, connecting a product detection module with the Internet of things through a data information acquisition module to carry out numerical value comparison on different ball pin data, connecting a person with the terminal server through a mobile terminal when modification is required, setting a numerical value from the mobile terminal, transmitting information to the terminal server through the mobile terminal, carrying out remote information limited modification through the mobile terminal, controlling the work of the terminal server after the setting is finished, monitoring the temperature and humidity content of a host through a monitoring and measuring module, and transmitting the detected bacteria content to the terminal server;
(3) the communication module transmits the data information to the data acquisition unit and the mobile terminal by adopting wireless information transmission;
(4) the terminal server receives information, compares the information according to information values of the data acquisition module and the monitoring module and acquired through the Internet of things, compares the set value with a detected numerical value according to the set value, and transmits the information to the display screen to display different data according to the detected information;
(5) alarm module is opened through the cable to terminal server, and alarm lamp and speaker report to the police, and alarm lamp and speaker carry out sound and light warning, and communication module transmits alarm information to the cell-phone end, and the personnel can look over information according to cell-phone end information.
(6) The terminal server transmits the information transmitted by the product detection module to the display screen, and the display screen displays real-time information through the large screen.
The working principle is as follows: the invention relates to an automatic sorting system for ball pin production, which sets the quality, weight, shape, temperature value and humidity value of a ball pin through a terminal server, a product detection module detects the quality, weight and shape of the ball pin through an infrared sensor and transmits the information to a data acquisition module, the data acquisition module transmits the information to the terminal server, the terminal server transmits the data to a control module, the control module controls a power module to transport and sort the ball pin, a monitoring module detects the temperature, humidity and humidity information of a host and transmits the detected temperature, humidity and humidity information to the data acquisition module, the data acquisition module transmits the information to the terminal server, the terminal server searches the set information stored in a cloud through the Internet of things, and the terminal server manually updates the data information of the ball pin, the internet of things transmits information to the cloud end through the network for information storage, when a problem occurs, the terminal server transmits data to the terminal server according to the monitoring detection module, transmits the problem information to the communication module and the alarm module through the terminal server, displays the problem information through the display screen, and the communication module transmits the problem information to the mobile terminal end to inform personnel of the problem.
While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. The utility model provides an automatic sorting system is used in ball round pin production which characterized in that: the system comprises a terminal server, a monitoring module, a power module, a control module, a power module, a product detection module, an alarm module, a communication module, a data acquisition module, a mobile terminal, a display screen and a host;
the host computer adopts a central processing unit for operation processing and has data transmission and data storage;
the terminal server analyzes and compares the data of the whole body by adopting data and setting of the Internet of things, cloud storage and analysis;
the product module adopts an infrared detector for detection, and detects the shape, the quality and the size of the ball pin;
the monitoring module adopts a temperature sensor group and a humidity sensor group to detect temperature and humidity data of the display screen and the host;
the power module adopts a motor and a transmission belt to carry out transportation classification on the detected products;
the power supply module adopts a switch and a breaker to supply and cut off power to the display screen and the host;
the mobile terminal adopts a mobile phone, a computer or an iPad to transmit information, and the mobile phone, the computer or the iPad transmits and receives data through a communication module;
the communication module adopts wireless information transmission to transmit and receive wireless information.
2. The automatic sorting system for ball pin production according to claim 1, wherein: the display module adopts the display screen to show data, and terminal server transmits data to the display module, and the display screen carries out the demonstration of data.
3. The automatic sorting system for ball pin production according to claim 1, wherein: the alarm module adopts an alarm lamp and a loudspeaker to alarm different products, and transmits alarm information to the mobile phone end and the display screen through the terminal server.
4. The automatic sorting system for ball pin production according to claim 1, wherein: the control module adopts single-point control to carry out different control on different modules of the system.
5. The automatic sorting system for ball pin production according to claim 1, wherein: the terminal server is respectively connected with the monitoring module, the power module, the control module, the power module, the product detection module, the alarm module, the communication module and the data acquisition module through cables and a network.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910965595.7A CN110665859A (en) | 2019-10-12 | 2019-10-12 | Automatic sorting system is used in ball round pin production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910965595.7A CN110665859A (en) | 2019-10-12 | 2019-10-12 | Automatic sorting system is used in ball round pin production |
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| CN110665859A true CN110665859A (en) | 2020-01-10 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111571177A (en) * | 2020-04-24 | 2020-08-25 | 博世华域转向系统有限公司 | Selection method for selecting multiple pin grades of driving unit |
| CN116273908A (en) * | 2023-04-24 | 2023-06-23 | 天津万事达物流装备有限公司 | Goods shelves letter sorting system based on intelligence is made |
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| US20110128395A1 (en) * | 2009-11-27 | 2011-06-02 | Lg Electronics Inc. | Mobile terminal and method of controlling the operation of the mobile terminal |
| CN205289012U (en) * | 2015-12-25 | 2016-06-08 | 天津索夫特维科技有限公司 | Thing networking terminal letter sorting production line |
| CN205670250U (en) * | 2016-04-26 | 2016-11-02 | 安徽理工大学 | Automatic sorting material system based on PLC |
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| CN106660076A (en) * | 2014-08-08 | 2017-05-10 | 株式会社石田 | Inspection and sorting system |
| CN109499908A (en) * | 2018-11-10 | 2019-03-22 | 东莞理工学院 | A kind of vision detection system for machine components |
| CN109598172A (en) * | 2018-03-14 | 2019-04-09 | 国网浙江省电力公司衢州供电公司 | A kind of collector sorting operation system and method based on mobile operation |
| CN110026356A (en) * | 2019-03-07 | 2019-07-19 | 湖南艾华集团股份有限公司 | A kind of capacitor packages factory testing system |
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2019
- 2019-10-12 CN CN201910965595.7A patent/CN110665859A/en active Pending
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| CN1087992A (en) * | 1992-10-23 | 1994-06-15 | Rwe安束根股份公司 | Differentiate the method for randomly shaped and/or flat shape material |
| US20110128395A1 (en) * | 2009-11-27 | 2011-06-02 | Lg Electronics Inc. | Mobile terminal and method of controlling the operation of the mobile terminal |
| CN106660076A (en) * | 2014-08-08 | 2017-05-10 | 株式会社石田 | Inspection and sorting system |
| CN205289012U (en) * | 2015-12-25 | 2016-06-08 | 天津索夫特维科技有限公司 | Thing networking terminal letter sorting production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111571177A (en) * | 2020-04-24 | 2020-08-25 | 博世华域转向系统有限公司 | Selection method for selecting multiple pin grades of driving unit |
| CN116273908A (en) * | 2023-04-24 | 2023-06-23 | 天津万事达物流装备有限公司 | Goods shelves letter sorting system based on intelligence is made |
| CN116273908B (en) * | 2023-04-24 | 2023-09-19 | 天津万事达物流装备有限公司 | Goods shelves letter sorting system based on intelligence is made |
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