CN214067660U - Monitoring system based on Internet of things - Google Patents
Monitoring system based on Internet of things Download PDFInfo
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- CN214067660U CN214067660U CN202120328813.9U CN202120328813U CN214067660U CN 214067660 U CN214067660 U CN 214067660U CN 202120328813 U CN202120328813 U CN 202120328813U CN 214067660 U CN214067660 U CN 214067660U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model discloses a monitoring system based on thing networking belongs to thing networking monitoring technology field. Monitoring system based on thing networking, including the PLC controller of being connected with the internet platform, the PLC controller has human-computer interface through data input interface connection, and the PLC controller has the data acquisition unit through data feedback interface connection, and the PLC controller passes through data output interface and is connected with the execution unit. The data acquisition unit is arranged in an industrial production line and comprises a plurality of sensors and RFID tags; the execution unit is arranged in the industrial production line and comprises industrial equipment; the PLC controller is also connected with an alarm unit. The real-time monitoring and the production information feedback on the industrial production line are realized, real-time information is provided for workers and managers, and judgment and decision are made in time, so that the management on the production line is facilitated, and the intelligent, controllable and stable production is realized.
Description
Technical Field
The utility model relates to a monitoring system based on thing networking especially relates to a monitoring system based on thing networking, be used for industrial production line, belongs to internet of things technical field.
Background
The main connotation of the internet of things refers to key networks for collecting and utilizing information among various types of objects, people and people, and mainly comprises the following steps: overall perception, reliable transmission and processing only. With the integration of the industrial internet of things technology and the traditional industry and the rapid development of the internet of things technology, a series of national strategies such as 2025 manufactured in China, American advanced manufacturing partnership project, Germany industry 4.0 and the like are proposed, and under the background, the industrial internet of things is produced and becomes an important push for the intelligent revolution of the global industrial system. The industrial internet of things realizes flexible configuration of manufacturing raw materials, execution of a manufacturing process as required, reasonable optimization of a manufacturing process and quick adaptation of a manufacturing environment through network interconnection, data interconnection and system interoperation of industrial resources, so that efficient utilization of resources is achieved, and a service-driven new industrial ecosystem is constructed.
The industrial Internet of things can realize information interchange and communication by applying computer technologies such as perception technology and identification technology, and can meet the requirements of deployment of production lines and operation of enterprises. Therefore, in order to realize the safety of the industrial internet of things, the supply chain tracing and the multi-subject cooperation, it is also necessary to provide a matched monitoring system.
A patent document with publication No. CN112153150A entitled "a method for monitoring an industrial site applicable to an industrial internet" was disclosed in 29.12.2020, wherein the patent document specifically discloses: including data input, data acquisition, data analysis, data output and data compensation, and through the production data with the product when data input, the production procedure, detection data and the whole input of detection procedure, increase the variety of contrast data, carry out contrast analysis to the product production information and the product detection information of gathering through data analysis, when can the output data, can compensate the product information of input through the result that data compensation will be analyzed, effectively improve the quality of product production, reduce the defective rate of product, and effectively analyze and handle product production and detection information, the speed of answering abnormal data that can effectively increase.
In 2019, 21.05.78, a patent document with publication number CN109782707A entitled "industrial on-site monitoring method applicable to industrial internet" is disclosed, which specifically discloses: the cloud monitoring of the machine vision detection data of the industrial field is realized by data sensing, acquisition and analysis on the industrial field and the combination of the industrial internet technology. The industrial field monitoring method suitable for the industrial internet comprises the following steps: data sensing and acquisition; data identification and mechanical control; data integration and matching; data processing and transmission; and (5) monitoring and analyzing data.
In 23.04.2019, a patent document with publication number CN109669406A entitled "a remote online monitoring system for industrial equipment and its workflow" is disclosed, which specifically discloses: the system comprises a sensor, a data acquisition terminal, a mobile internet technology and an internet (cloud) server for converting, storing and configuring related functions of real-time data; the client is used for remotely accessing the server and for functions of equipment state real-time data browsing, historical data analysis, alarm query and the like; the intelligent terminal is used for instantly pushing alarm information to the client by the server through a short message or a micro message when the equipment state data exceeds a set limit value and triggers an alarm; the sensor, the data acquisition terminal and the internet (cloud) server are sequentially connected through the mobile internet, and the client and the intelligent terminal are respectively connected with the internet (cloud) server through the mobile internet. The invention can continuously monitor the running state of the equipment for 24 hours and realize cross-region remote monitoring through the mobile internet technology.
Disclosure of Invention
The utility model discloses aim at overcoming prior art's not enough, and proposed the monitoring system based on the thing networking. In the technical scheme, the PLC, the human-computer interface, the data acquisition unit, the execution unit, the alarm unit and the like are arranged, so that real-time monitoring and production information feedback on an industrial production line are realized, real-time information is provided for workers and managers, and judgment and decision are made in time, so that management on the production line is facilitated, and intelligent, controllable and stable production is realized.
In order to achieve the technical purpose, the following technical scheme is proposed:
the monitoring system based on the Internet of things is arranged in an industrial production line and comprises a PLC (programmable logic controller) connected with an Internet platform, wherein the PLC is connected with a human-computer interface through a data input interface, is connected with a data acquisition unit through a data feedback interface, and is connected with an execution unit through a data output interface;
a PLC controller: on one hand, product production process and regulation and control information thereof, product detection process and regulation and control information thereof and production safety early warning information which are input from a human-computer interface are received, on the other hand, production information, product detection information and safety monitoring information which are fed back from a data acquisition unit are received, information analysis, comparison and judgment are completed, then an execution instruction is sent out through an execution unit, and a data acquisition instruction is sent out through the data acquisition unit;
a human-computer interface: completing the input of the production process and the regulation and control information thereof, the product detection process and the regulation and control information thereof and the production safety early warning information;
a data acquisition unit: receiving a data acquisition instruction sent by the PLC, completing the acquisition of production information in product production, detection information in product detection and safety monitoring information, and feeding back to the PLC;
an execution unit: finishing various instructions sent by the PLC;
the data acquisition unit is arranged in an industrial production line and comprises a plurality of sensors and RFID tags;
the execution unit is arranged in an industrial production line and comprises industrial equipment;
the PLC controller is also connected with an alarm unit.
Furthermore, the data acquisition unit also comprises a power supply management module for feeding back the power supply condition of the power supply.
Further, the sensor includes temperature and humidity sensor, vibration sensor, smoke sensor and ion concentration sensor.
Further, the industrial equipment includes an automated guided vehicle and instrumentation.
Further, the alarm unit includes an alarm lamp and an audio indicator.
In the description of the present technical solution, it should be noted that, unless explicitly stated or limited otherwise, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
By adopting the technical scheme, the beneficial technical effects brought are as follows:
the utility model discloses in, apply the thing networking on the industrial production line, can effectively shorten production cycle, reduce raw and other materials quantity, reduce the environmental load, reduce the cost of mill, improve production efficiency and product quality; meanwhile, the intelligent, large-scale, controllable and stable production is realized;
by the arrangement of the utility model, real-time monitoring and production information feedback on the industrial production line are realized, real-time information is provided for workers and managers, and judgment and decision are made in time, thereby being beneficial to management on the production line and realizing intelligent, controllable and stable production;
in addition, workers and managers know real-time dynamics on the production line in time, traceable management is realized, monitoring is realized, and the safety of production is ensured; and each production device can automatically exchange information, trigger action and implement control, thereby being beneficial to accelerating the sensing, transmission and analysis of real-time data information of production and manufacturing, accelerating the optimized configuration of production resources, realizing process virtualization and meeting the actual requirement.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a working schematic diagram of the present invention;
in the figure: 1. industrial production line, 2, PLC controller, 3, human-computer interface, 4, data acquisition unit, 41, sensor, 42, RFID label, 43, power management module, 5, execution unit, 51, industrial equipment, 6, alarm unit, 61, alarm lamp, 62, audio indicator.
Detailed Description
In the following, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example 1
As shown in fig. 1-2: the monitoring system based on the Internet of things is arranged in an industrial production line 1 and comprises a PLC (programmable logic controller) 2 connected with an Internet platform, wherein the PLC 2 is connected with a human-computer interface 3 through a data input interface, the PLC 2 is connected with a data acquisition unit 4 through a data feedback interface, and the PLC 2 is connected with an execution unit 5 through a data output interface;
the PLC controller 2: on one hand, product production process and regulation and control information thereof, product detection process and regulation and control information thereof and production safety early warning information which are input from the human-computer interface 3 are received, on the other hand, production information, product detection information and safety monitoring information which are fed back from the data acquisition unit 4 are received, information analysis, comparison and judgment are completed, then, an execution instruction is sent out through the execution unit 5, and a data acquisition instruction is sent out through the data acquisition unit 4;
the human-machine interface 3: completing the input of the production process and the regulation and control information thereof, the product detection process and the regulation and control information thereof and the production safety early warning information;
the data acquisition unit 4: receiving a data acquisition instruction sent by the PLC 2, completing the acquisition of production information in product production, detection information in product detection and safety monitoring information, and feeding back to the PLC 2;
the execution unit 5: various instructions sent by the PLC controller 2 are completed;
the data acquisition unit 4 is arranged in the industrial production line 1, and the data acquisition unit 4 comprises a plurality of sensors 41 and RFID tags 42;
the execution unit 5 is arranged in the industrial production line 1, and the execution unit 5 comprises an industrial device 51;
the PLC controller 2 is also connected with an alarm unit 6.
Example 2
Based on the embodiment 1, the present embodiment is further,
the data acquisition unit 4 further comprises a power management module 43 for feeding back the power supply condition of the power supply.
Example 3
Based on examples 1-2, this example was further,
the sensor 41 includes a temperature and humidity sensor, a vibration sensor, a smoke sensor, and an ion concentration sensor.
Wherein the type and number of sensors 41 can be set according to the actual characteristics of the production line.
Example 4
Based on examples 1-3, this example was further,
the industrial equipment 51 includes an automated guided vehicle and instrumentation.
Wherein the specific type and quantity of the industrial equipment 51 can be set according to the actual characteristics of the production line.
Example 5
Based on examples 1-4, this example was further,
the alarm unit 6 includes an alarm lamp 61 and an audio indicator 62.
Claims (5)
1. Monitoring system based on thing networking, its characterized in that: the system is arranged in an industrial production line (1) and comprises a PLC (programmable logic controller) connected with an internet platform, wherein the PLC (2) is connected with a human-computer interface (3) through a data input interface, the PLC (2) is connected with a data acquisition unit (4) through a data feedback interface, and the PLC (2) is connected with an execution unit (5) through a data output interface;
the data acquisition unit (4) is arranged in the industrial production line (1), and the data acquisition unit (4) comprises a sensor (41) and an RFID tag (42);
the execution unit (5) is arranged in an industrial production line (1), and the execution unit (5) comprises industrial equipment (51);
the PLC controller (2) is also connected with an alarm unit (6);
PLC controller (2): on one hand, product production process and regulation and control information thereof, product detection process and regulation and control information thereof and production safety early warning information which are input from a human-computer interface (3) are received, on the other hand, production information, product detection information and safety monitoring information which are fed back from a data acquisition unit (4) are received, information analysis, comparison and judgment are completed, then an execution instruction is sent out through an execution unit (5), and a data acquisition instruction is sent out through the data acquisition unit (4);
human-machine interface (3): completing the input of the production process and the regulation and control information thereof, the product detection process and the regulation and control information thereof and the production safety early warning information;
data acquisition unit (4): receiving a data acquisition instruction sent by the PLC (2), completing the acquisition of production information in product production, detection information in product detection and safety monitoring information, and feeding back to the PLC (2);
execution unit (5): and finishing the instruction sent by the PLC (2).
2. The internet of things based monitoring system of claim 1, wherein: the data acquisition unit (4) further comprises a power supply management module (43) for feeding back the power supply condition of the power supply.
3. The internet of things based monitoring system of claim 1, wherein: the sensor (41) comprises a temperature and humidity sensor, a vibration sensor, a smoke sensor and an ion concentration sensor.
4. The internet of things based monitoring system of claim 1, wherein: the industrial equipment (51) includes an automated guided vehicle and instrumentation.
5. The internet of things based monitoring system of claim 1, wherein: the alarm unit (6) includes an alarm lamp (61) and an audio indicator (62).
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CN202120328813.9U CN214067660U (en) | 2021-02-05 | 2021-02-05 | Monitoring system based on Internet of things |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113900417A (en) * | 2021-11-03 | 2022-01-07 | 安徽国科信通科技有限公司 | Urban industrial internet data cloud comprehensive monitoring platform |
CN114476293A (en) * | 2022-01-11 | 2022-05-13 | 厦门聚视智创科技有限公司 | Coil stock stripping control system |
CN113900417B (en) * | 2021-11-03 | 2024-04-19 | 安徽国科信通科技有限公司 | Urban industrial Internet data clouding comprehensive monitoring platform |
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2021
- 2021-02-05 CN CN202120328813.9U patent/CN214067660U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113900417A (en) * | 2021-11-03 | 2022-01-07 | 安徽国科信通科技有限公司 | Urban industrial internet data cloud comprehensive monitoring platform |
CN113900417B (en) * | 2021-11-03 | 2024-04-19 | 安徽国科信通科技有限公司 | Urban industrial Internet data clouding comprehensive monitoring platform |
CN114476293A (en) * | 2022-01-11 | 2022-05-13 | 厦门聚视智创科技有限公司 | Coil stock stripping control system |
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Granted publication date: 20210827 Termination date: 20220205 |