CN113110154A - Remote operation and maintenance system of textile machinery and implementation method thereof - Google Patents
Remote operation and maintenance system of textile machinery and implementation method thereof Download PDFInfo
- Publication number
- CN113110154A CN113110154A CN202110371135.9A CN202110371135A CN113110154A CN 113110154 A CN113110154 A CN 113110154A CN 202110371135 A CN202110371135 A CN 202110371135A CN 113110154 A CN113110154 A CN 113110154A
- Authority
- CN
- China
- Prior art keywords
- textile machinery
- interface
- industrial
- output end
- control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/23—Pc programming
- G05B2219/23051—Remote control, enter program remote, detachable programmer
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Telephonic Communication Services (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a textile machinery remote operation and maintenance system and an implementation method thereof, and the system comprises an industrial touch control all-in-one machine and textile machinery equipment, wherein the industrial touch control all-in-one machine comprises control information, an industrial management system, a cloud management system, a control signal, a digital signal interface, an analog signal interface and an RS485 interface, and the output end of the industrial touch control all-in-one machine is electrically connected with the input end of the control information. According to the remote operation and maintenance system and the implementation method thereof, the industrial management system and the cloud management system in the industrial touch all-in-one machine are controlled through the application system, the cloud platform system, the transmission system and the Internet of things system, so that the industrial touch all-in-one machine can conveniently control starting and stopping of the motor through the control signal and the touch controller, the safety performance is conveniently detected and improved, the textile machinery equipment can be visually operated through the control information, the industrial management system and the digital signal interface, the operation of workers is facilitated, and the fatigue of manual operation is reduced.
Description
Technical Field
The invention relates to the field of a remote operation and maintenance system of textile machinery, in particular to a remote operation and maintenance system of textile machinery and an implementation method thereof.
Background
The operation and maintenance, here referring to internet operation and maintenance, usually belong to the technical sector, and research and development, test, system management are 4 major departments that the internet product technology supports, this division is different from each other in China and abroad and between big and small companies, the operation and maintenance is essentially the operation and maintenance of each stage of the life cycle of the network, server, service, and achieves a consistent and acceptable state in terms of cost, stability, efficiency, the operation and maintenance management system is based on the ITIL operation and maintenance management system, combines the actual business scene, and puts forward a comprehensive operation and maintenance management platform integrating operation and maintenance resource monitoring, operation and maintenance work order processing, operation and maintenance report forms, operation and maintenance knowledge base, operation and maintenance display center, the system operation and maintenance is similar to the system maintenance, the former emphasizes on ensuring the normal operation of the system, the operation and maintenance has two-layer meanings of operation and maintenance, for a system, sometimes, we can't predict errors, the more complex the system is, the more difficult it is to maintain, and in order to reduce the loss, we go to prevent various errors as far as possible, and for the emergency, go to repair as far as possible.
In the prior art, a common textile machine is manually observed beside through computer program control, so that the textile machine cannot break and other conditions in the production process, but the computer program is mainly responsible for production, and the production efficiency is reduced due to the broken thread condition.
Disclosure of Invention
The invention aims to provide a textile machinery remote operation and maintenance system and an implementation method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a textile machinery remote operation and maintenance system and an implementation method thereof comprise an industrial touch control all-in-one machine and textile machinery equipment, the industrial touch control all-in-one machine comprises control information, an industrial management system, a cloud management system, a control signal, a digital signal interface, an analog signal interface and an RS485 interface, the output end of the industrial touch control all-in-one machine is electrically connected with the input end of the control information, the output end of the industrial touch control all-in-one machine is electrically connected with the input ends of the industrial management system and the cloud management system, the input ends of the control signal, the digital signal interface, the analog signal interface and the RS485 interface are electrically connected with the output end of the industrial touch control integrated machine, the control signal comprises a touch controller, the output end of the control signal is in signal connection with the input end of the touch controller, the digital signal interface, the analog signal interface and the RS485 interface are all provided with interfaces;
the textile machinery equipment comprises an internet of things system, a transmission system, a wired network, a cloud platform system, data collection, cloud service, an application system, a real-time monitoring and terminal, wherein the input end of the real-time monitoring is electrically connected with the output end of the terminal, the input end of the application system is in signal connection with the output end of the terminal, the output end of the terminal is in signal connection with the input end of the cloud service, the output end of the cloud service is in signal connection with the data collection input end, the input end of the cloud service is in signal connection with the output end of the cloud platform system, the output end of the application system is in signal connection with the input end of the cloud platform system, the output end of the cloud platform system is in signal connection with the input end of the transmission system, the output end of the wired network is in signal connection with the input end of the, the output end of the textile mechanical equipment is in signal connection with the input end of the Internet of things system;
and the output end of the industrial touch control integrated machine is electrically connected with the input end of the textile mechanical equipment.
Preferably, the touch controller comprises a motor, a textile tool and a moving tool, the input end of the touch controller is electrically connected with the output end of the motor, and the output end of the touch controller is electrically connected with the input ends of the textile tool and the moving tool.
Preferably, the interface includes pressure sensor, conductivity sensor and infrared sensor, the input of interface all with pressure sensor, conductivity sensor and infrared sensor output electric connection, the input of interface and the equal electric connection of output of digital signal interface, analog signal interface and RS485 interface.
Preferably, the textile machinery equipment comprises a field actuator, a detection sensor, a PLC (programmable logic controller), a network camera and an industrial internet transmission terminal, wherein the input end of the industrial internet transmission terminal is electrically connected with the output end of the network camera, the output end of the industrial internet transmission terminal is electrically connected with the input end of the PLC, the input end of the network camera is electrically connected with the output end of the textile machinery equipment, the output end of the textile machinery equipment is in signal connection with the input ends of the field actuator and the detection sensor, and the output ends of the field actuator and the detection sensor are electrically connected with the input end of the PLC.
Preferably, the method comprises the following steps:
s1, when the textile machinery equipment is used, the operation condition of the textile machinery equipment can be monitored in real time through the network camera, the pressure sensor, the conductivity sensor, the infrared sensor and the detection sensor;
s2, the interfaces, the digital signal interface, the analog signal interface and the RS485 interface can transmit different operation conditions of the textile machinery equipment to the interior of the industrial touch control all-in-one machine through different obtained interfaces, and the control of a mobile tool and a textile tool can be realized through a control signal and a touch controller;
s3, the operation data of the textile machinery equipment can be conveniently transmitted to the terminal and the interior of the cloud service through the Internet of things system, the transmission system, the cloud platform system and the application system, so that the textile machinery equipment can be conveniently monitored and data can be conveniently collected in real time;
s4, when the adjustment is needed, the worker sets the industrial touch control all-in-one machine through the cloud management system and the industrial management system in the control information, so that the PLC controls the textile machinery equipment through the field executor to realize controllable operation, and the textile tool and the mobile tool are specifically implemented through the control signal and the touch controller;
and S5, when the textile machinery equipment is unstable, the pressure sensor, the conductivity sensor, the infrared sensor, the network camera and the detection sensor detect problems, the problems are transmitted to the inside of the industrial internet transmission terminal through the PLC, and control signals and the inside of the touch controller are transmitted through the industrial touch control all-in-one machine, so that the starting and stopping of the motor are controlled, and the operation of the textile machinery equipment is convenient to control.
Compared with the prior art, the invention has the beneficial effects that: the textile machinery equipment can be visually operated through the control information, the industrial management system and the digital signal interface, the operation of workers is convenient, the fatigue of manual operation is reduced, the operation condition of the textile machinery equipment can be detected through the interface, the pressure sensor, the conductivity sensor, the infrared sensor, the network camera and the detection sensor, information is transmitted to the interior of the PLC and the industrial touch control all-in-one machine, the operation of a textile tool and a mobile tool is controlled through the control signal and the touch controller, the efficiency of the textile machinery equipment is improved, the internet of things system can transmit the operation data of the textile machinery equipment to the interior of a wired network and a cloud service through the transmission system and the cloud platform system respectively, the collection of the data on the textile machinery equipment is convenient, and then the real-time monitoring on the textile machinery equipment is convenient through the application system, when the textile machinery equipment goes wrong, the terminal controls an industrial management system and a cloud management system inside the industrial touch all-in-one machine through the application system, the cloud platform system, the transmission system and the Internet of things system, so that the industrial touch all-in-one machine can conveniently control the starting and stopping of the motor through the control signal and the touch controller, the operation of the textile machinery equipment is conveniently controlled, and the safety performance is conveniently detected and improved.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
FIG. 2 is a schematic diagram of the control of the apparatus according to the present invention.
Fig. 3 is a schematic diagram of cloud data transmission according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Implementation scheme one
Referring to fig. 1-3, the present invention provides a technical solution: a textile machinery remote operation and maintenance system and an implementation method thereof comprise an industrial touch control all-in-one machine and textile machinery equipment, the industrial touch control all-in-one machine comprises control information, an industrial management system, a cloud management system, a control signal, a digital signal interface, an analog signal interface and an RS485 interface, the output end of the industrial touch control all-in-one machine is electrically connected with the input end of the control information, the output end of the industrial touch control all-in-one machine is electrically connected with the input ends of the industrial management system and the cloud management system, the input ends of the control signal, the digital signal interface, the analog signal interface and the RS485 interface are electrically connected with the output end of the industrial touch control integrated machine, the control signal comprises a touch controller, the output end of the control signal is in signal connection with the input end of the touch controller, the digital signal interface, the analog signal interface and the RS485 interface are all provided with interfaces;
the textile machinery equipment comprises an internet of things system, a transmission system, a wired network, a cloud platform system, data collection, cloud service, an application system, a real-time monitoring and terminal, wherein the input end of the real-time monitoring is electrically connected with the output end of the terminal, the input end of the application system is in signal connection with the output end of the terminal, the output end of the terminal is in signal connection with the input end of the cloud service, the output end of the cloud service is in signal connection with the data collection input end, the input end of the cloud service is in signal connection with the output end of the cloud platform system, the output end of the application system is in signal connection with the input end of the cloud platform system, the output end of the cloud platform system is in signal connection with the input end of the transmission system, the output end of the wired network is in signal connection with the input end of the, the output end of the textile mechanical equipment is in signal connection with the input end of the Internet of things system;
and the output end of the industrial touch control integrated machine is electrically connected with the input end of the textile mechanical equipment.
Preferably, the touch controller comprises a motor, a textile tool and a moving tool, the input end of the touch controller is electrically connected with the output end of the motor, and the output end of the touch controller is electrically connected with the input ends of the textile tool and the moving tool.
Preferably, the interface includes pressure sensor, conductivity sensor and infrared sensor, the input of interface all with pressure sensor, conductivity sensor and infrared sensor output electric connection, the input of interface and the equal electric connection of output of digital signal interface, analog signal interface and RS485 interface.
Preferably, the textile machinery equipment comprises a field actuator, a detection sensor, a PLC (programmable logic controller), a network camera and an industrial internet transmission terminal, wherein the input end of the industrial internet transmission terminal is electrically connected with the output end of the network camera, the output end of the industrial internet transmission terminal is electrically connected with the input end of the PLC, the input end of the network camera is electrically connected with the output end of the textile machinery equipment, the output end of the textile machinery equipment is in signal connection with the input ends of the field actuator and the detection sensor, and the output ends of the field actuator and the detection sensor are electrically connected with the input end of the PLC.
A terminal: which is used to receive alarms and data from the operating system.
A pressure sensor: which is used for detecting the pressure inside the textile machinery equipment.
A conductivity sensor: the detection device is used for detecting whether the textile machinery equipment has electric leakage or not.
An infrared sensor: for detecting the presence of blocking objects in an industrial management system.
The network camera: the method is used for detecting whether observable problems occur in textile machinery equipment.
Example II
A method for realizing a textile machinery remote operation and maintenance system comprises the following steps:
s1, when the textile machinery equipment is used, the operation condition of the textile machinery equipment can be monitored in real time through the network camera, the pressure sensor, the conductivity sensor, the infrared sensor and the detection sensor;
s2, the interfaces, the digital signal interface, the analog signal interface and the RS485 interface can transmit different operation conditions of the textile machinery equipment to the interior of the industrial touch control all-in-one machine through different obtained interfaces, and the control of a mobile tool and a textile tool can be realized through a control signal and a touch controller;
s3, the operation data of the textile machinery equipment can be conveniently transmitted to the terminal and the interior of the cloud service through the Internet of things system, the transmission system, the cloud platform system and the application system, so that the textile machinery equipment can be conveniently monitored and data can be conveniently collected in real time;
s4, when the adjustment is needed, the worker sets the industrial touch control all-in-one machine through the cloud management system and the industrial management system in the control information, so that the PLC controls the textile machinery equipment through the field executor to realize controllable operation, and the textile tool and the mobile tool are specifically implemented through the control signal and the touch controller;
and S5, when the textile machinery equipment is unstable, the pressure sensor, the conductivity sensor, the infrared sensor, the network camera and the detection sensor detect problems, the problems are transmitted to the inside of the industrial internet transmission terminal through the PLC, and control signals and the inside of the touch controller are transmitted through the industrial touch control all-in-one machine, so that the starting and stopping of the motor are controlled, and the operation of the textile machinery equipment is convenient to control.
Before the textile machinery equipment is used, a user sets corresponding numerical values through the control information, the industrial management system and the cloud management system, so that the textile machinery equipment can conveniently perform corresponding operation.
When the system is used, the conditions in the textile machinery equipment can be detected through the pressure sensor, the conductivity sensor, the infrared sensor, the network camera and the detection sensor, and information is transmitted through the application system, the cloud platform system, the transmission system and the Internet of things system, so that workers can conveniently monitor the textile machinery equipment in real time through the terminal or the industrial touch control all-in-one machine, and modify corresponding parameters, and the production efficiency of the textile machinery equipment is improved.
To sum up, it is more intelligent, labour saving and time saving practices thrift the cost, accords with the requirement of the intelligent mine construction that the country advocated.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A textile machinery remote operation and maintenance system comprises an industrial touch control integrated machine and textile machinery equipment, the industrial touch control all-in-one machine comprises control information, an industrial management system, a cloud management system, a control signal, a digital signal interface, an analog signal interface and an RS485 interface, the output end of the industrial touch control all-in-one machine is electrically connected with the input end of the control information, the output end of the industrial touch control all-in-one machine is electrically connected with the input ends of the industrial management system and the cloud management system, the input ends of the control signal, the digital signal interface, the analog signal interface and the RS485 interface are electrically connected with the output end of the industrial touch control integrated machine, the control signal comprises a touch controller, the output end of the control signal is in signal connection with the input end of the touch controller, the digital signal interface, the analog signal interface and the RS485 interface are all provided with interfaces;
the textile machinery equipment comprises an internet of things system, a transmission system, a wired network, a cloud platform system, data collection, cloud service, an application system, a real-time monitoring and terminal, wherein the input end of the real-time monitoring is electrically connected with the output end of the terminal, the input end of the application system is in signal connection with the output end of the terminal, the output end of the terminal is in signal connection with the input end of the cloud service, the output end of the cloud service is in signal connection with the data collection input end, the input end of the cloud service is in signal connection with the output end of the cloud platform system, the output end of the application system is in signal connection with the input end of the cloud platform system, the output end of the cloud platform system is in signal connection with the input end of the transmission system, the output end of the wired network is in signal connection with the input end of the, the output end of the textile mechanical equipment is in signal connection with the input end of the Internet of things system;
and the output end of the industrial touch control integrated machine is electrically connected with the input end of the textile mechanical equipment.
2. The remote operation and maintenance system for the textile machinery, according to claim 1, is characterized in that: the touch controller comprises a motor, a textile tool and a moving tool, wherein the input end of the touch controller is electrically connected with the output end of the motor, and the output end of the touch controller is electrically connected with the input ends of the textile tool and the moving tool.
3. The remote operation and maintenance system for the textile machinery, according to claim 1, is characterized in that: the interface includes pressure sensor, conductivity sensor and infrared sensor, the input of interface all with pressure sensor, conductivity sensor and infrared sensor output electric connection, the input of interface and the equal electric connection of output of digital signal interface, analog signal interface and RS485 interface.
4. The remote operation and maintenance system for the textile machinery, according to claim 1, is characterized in that: textile machinery equipment includes on-the-spot executor, detects sensor, PLC controller, network camera and industry internet transmission terminal, the input of industry internet transmission terminal and the output electric connection of network camera, the output of industry internet transmission terminal and the input electric connection of PLC controller, the input of network camera and textile machinery equipment's output electric connection, textile machinery equipment's output and on-the-spot executor and the input signal connection who detects the sensor, on-the-spot executor and the output of detecting the sensor and the input electric connection of PLC controller.
5. A method for realizing a textile machinery remote operation and maintenance system comprises the following steps:
s1, when the textile machinery equipment is used, the operation condition of the textile machinery equipment can be monitored in real time through the network camera, the pressure sensor, the conductivity sensor, the infrared sensor and the detection sensor;
s2, the interfaces, the digital signal interface, the analog signal interface and the RS485 interface can transmit different operation conditions of the textile machinery equipment to the interior of the industrial touch control all-in-one machine through different obtained interfaces, and the control of a mobile tool and a textile tool can be realized through a control signal and a touch controller;
s3, the operation data of the textile machinery equipment can be conveniently transmitted to the terminal and the interior of the cloud service through the Internet of things system, the transmission system, the cloud platform system and the application system, so that the textile machinery equipment can be conveniently monitored and data can be conveniently collected in real time;
s4, when the adjustment is needed, the worker sets the industrial touch control all-in-one machine through the cloud management system and the industrial management system in the control information, so that the PLC controls the textile machinery equipment through the field executor to realize controllable operation, and the textile tool and the mobile tool are specifically implemented through the control signal and the touch controller;
and S5, when the textile machinery equipment is unstable, the pressure sensor, the conductivity sensor, the infrared sensor, the network camera and the detection sensor detect problems, the problems are transmitted to the inside of the industrial internet transmission terminal through the PLC, and control signals and the inside of the touch controller are transmitted through the industrial touch control all-in-one machine, so that the starting and stopping of the motor are controlled, and the operation of the textile machinery equipment is convenient to control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110371135.9A CN113110154A (en) | 2021-04-07 | 2021-04-07 | Remote operation and maintenance system of textile machinery and implementation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110371135.9A CN113110154A (en) | 2021-04-07 | 2021-04-07 | Remote operation and maintenance system of textile machinery and implementation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113110154A true CN113110154A (en) | 2021-07-13 |
Family
ID=76715357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110371135.9A Pending CN113110154A (en) | 2021-04-07 | 2021-04-07 | Remote operation and maintenance system of textile machinery and implementation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113110154A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114921895A (en) * | 2022-05-26 | 2022-08-19 | 杭州萧山荣达化纤有限公司 | Weaving system and weaving method of high-strength DTY (draw textured yarn) composite yarns |
-
2021
- 2021-04-07 CN CN202110371135.9A patent/CN113110154A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114921895A (en) * | 2022-05-26 | 2022-08-19 | 杭州萧山荣达化纤有限公司 | Weaving system and weaving method of high-strength DTY (draw textured yarn) composite yarns |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103309334B (en) | A kind of man-machine interface indication operation method of plant control system and configuration system | |
| CN103440726B (en) | Electric fire disaster warning information processing method and system | |
| CN104639587A (en) | Robot fault monitoring system and method based on Internet of Things | |
| CN106873514A (en) | A kind of flexible punching press on line control system and control method | |
| CN103901845A (en) | Remote intelligent management method and system for oilfield production field Internet of things equipment | |
| CN113110154A (en) | Remote operation and maintenance system of textile machinery and implementation method thereof | |
| CN115562144A (en) | Major hazard source safety monitoring and early warning management system based on 5G technology | |
| CN202213219U (en) | On-line monitoring device for workpiece quality of stamping machine tool | |
| CN214067660U (en) | Monitoring system based on Internet of things | |
| CN108748936A (en) | A kind of injection workshop Intelligent Production Management System and its method | |
| CN203275983U (en) | Remote monitoring system of ultrasonic fatigue test | |
| CN105577428A (en) | Intelligent substation virtual loop comprehensive monitoring system based on multidimensional information acquisition | |
| CN112053077A (en) | Substation equipment monitoring and inspection system and method | |
| CN205942397U (en) | General type linkage console of intelligence with safety control system | |
| CN110942163A (en) | Intelligent maintenance method and system based on big data | |
| CN202275323U (en) | Remote intelligent monitoring and maintaining system of industrial explosive packaging device | |
| LU504884B1 (en) | Visual monitoring system for running state of intelligent factory | |
| CN202748648U (en) | Steel coil real-time monitoring system in industrial production reservoir area | |
| CN102398700B (en) | Intelligent monitoring system for full-automatic industrial explosive packaging equipment | |
| TWI661285B (en) | Remote monitoring system | |
| CN201541270U (en) | Textile industry on site ethernet control system | |
| CN105182930A (en) | Continuous casting production process automation safety control system | |
| CN105022379A (en) | Numerical control crane control system | |
| CN105204464A (en) | System and method for online managing pressing quality of wiring harness | |
| CN205139687U (en) | Online management system of quality is being pressed to pencil |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |