CN202213219U - On-line monitoring device for workpiece quality of stamping machine tool - Google Patents
On-line monitoring device for workpiece quality of stamping machine tool Download PDFInfo
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- CN202213219U CN202213219U CN2011202970521U CN201120297052U CN202213219U CN 202213219 U CN202213219 U CN 202213219U CN 2011202970521 U CN2011202970521 U CN 2011202970521U CN 201120297052 U CN201120297052 U CN 201120297052U CN 202213219 U CN202213219 U CN 202213219U
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- monitoring device
- line monitoring
- machine tool
- processing terminal
- utility
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Abstract
The utility model provides an on-line monitoring device for workpiece quality of a stamping machine tool, and relates to a workpiece on-line monitoring device for a numerical control stamping machine tool. In automatic machining, real-time on-line monitoring can be realized, therefore, a large number of defective products are prevented. The on-line monitoring device comprises an image acquire and a processing terminal; the image gatherer is disposed at the upper part of a machining station of the machine tool; the processing terminal comprises a processor, a memory, an analog-to-digital conversion circuit, a display, and an alarm, the image gatherer is connected with the analog-to-digital conversion circuit via a communication cable. The monitoring device in the utility mode is advantageous in that, via a figure gathering system, real-time gathering of the machining station is performed, comparison of the figure and a design figure in the processing terminal is performed, the permitted size deviation can be designed by an operator according to use of components, once the detected size exceeds the permitted deviation, an alarm is immediately performed, a device is instructed to shut down, preventing generation of a large number of defective products. The on-line monitoring device in the utility model provides effective guarantee for timely discovering problems and solving problems.
Description
Technical field
The utility model relates to a kind of online quality inspection device of pressing equipment, relates in particular to the workpiece on-Line Monitor Device of numerical control stamping machine tool.
Background technology
The technological means of quality of processing work not being carried out on-line monitoring when all the time, pressing equipment is worked.Manually-operated press machine owing to put material, blanking one by one by the operator, perhaps can also be found to damage the quality problems that cause such as mould; Make the high numerical control press of automaticity but change, because operating frequency is high, even if the mould problem occurs, owing to can't carry out on-line monitoring, the processing that may continue tens of or hundreds of defect wares.
The utility model content
The utility model provides a kind of and has added man-hour in automation to above problem, can realize real time and on line monitoring, and then avoids occurring the workpiece quality on-Line Monitor Device of the press machine that a large amount of defect wares occur.
The technical scheme of the utility model is: comprise image collection device and processing terminal; Said image collection device is arranged on the top of said machine tooling station; Said processing terminal comprises processor, memory, analog to digital conversion circuit, display and alarm, and said image collection device links to each other with analog to digital conversion circuit through communication cable.
Record qualified workpiece figure in the said memory, will gather program that image and qualified workpiece figure compare and the program of after relatively difference occurring, reporting to the police automatically.
The monitoring device of the utility model utilizes the figure acquisition system; The processing stations workpiece is gathered in real time; And immediately with processing terminal (or perhaps control system) in design configuration compare, the dimensional discrepancy of permission can be set according to the purposes of part by the operator, reports to the police immediately in case the deviation that detected size surpass to allow occurs; Commander equipment is shut down, and avoids occurring a large amount of defect wares.The quality problems that occur during the utility model can in time be found to process provide effective assurance in time pinpointing the problems, solving a problem promptly.
Description of drawings
Fig. 1 is the structural representation of the utility model,
Fig. 2 is the sketch map of panel surface in the utility model,
1 is the image collection device among the figure, the 2nd, and plate, the 3rd, workpiece, the 4th, communication cable, the 5th, the comparison interface that processing terminal shows, the 6th, processing terminal.
The specific embodiment
The utility model comprises image collection device 1 and processing terminal 6 like Fig. 1, shown in 2; Said image collection device 1 is arranged on the top of said machine tooling station; Said processing terminal 6 comprises processor, memory, analog to digital conversion circuit, display and alarm, and said image collection device 1 links to each other with analog to digital conversion circuit through communication cable 4.
Record qualified workpiece figure in the said memory, will gather program that image and qualified workpiece figure compare and the program of after relatively difference occurring, reporting to the police automatically.The allowable dimension variation of qualified workpiece can be set according to workpiece purposes oneself by the operator.
Being example through NC turret punch machine processing work 3 on plate 2; Add each size that detects manufactured workpiece 3 on the plate 2 man-hour through image collection device (video camera) 1; Through communication cable 4 detected analog signal is fed back in the processing terminal (computer) 6; Qualified workpiece figure in this signal and the processing terminal 6 is compared, can be online the correctness of detection workpiece 3 processing.The utility model can show the comparison interface 5 that processing terminal shows intuitively, is convenient to the operator and adjusts, and reduces the defect ware rate.
Claims (1)
1. the workpiece quality on-Line Monitor Device of press machine is characterized in that, comprises image collection device and processing terminal; Said image collection device is arranged on the top of said machine tooling station; Said processing terminal comprises processor, memory, analog to digital conversion circuit, display and alarm, and said image collection device links to each other with analog to digital conversion circuit through communication cable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011202970521U CN202213219U (en) | 2011-08-16 | 2011-08-16 | On-line monitoring device for workpiece quality of stamping machine tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011202970521U CN202213219U (en) | 2011-08-16 | 2011-08-16 | On-line monitoring device for workpiece quality of stamping machine tool |
Publications (1)
Publication Number | Publication Date |
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CN202213219U true CN202213219U (en) | 2012-05-09 |
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CN2011202970521U Expired - Fee Related CN202213219U (en) | 2011-08-16 | 2011-08-16 | On-line monitoring device for workpiece quality of stamping machine tool |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102982900A (en) * | 2012-11-22 | 2013-03-20 | 安徽天星光纤通信设备有限公司 | Cabling machine with cable copper exposure detecting function |
CN104028585A (en) * | 2014-06-03 | 2014-09-10 | 顺德工业(江苏)有限公司 | Online detection mistake-proofing method in machining process |
CN105235270A (en) * | 2015-11-09 | 2016-01-13 | 江苏利普机械有限公司 | Control system for friction press |
CN105414247A (en) * | 2015-12-18 | 2016-03-23 | 江苏扬力数控机床有限公司 | Die wear detecting device of numerical control turret punch press |
CN108122293A (en) * | 2017-03-27 | 2018-06-05 | 沈阳工业大学 | A kind of waste product remanufactures process quality control method |
CN115415460A (en) * | 2022-10-31 | 2022-12-02 | 江苏宏盛液压机械有限公司 | Hydraulic pump forging device |
-
2011
- 2011-08-16 CN CN2011202970521U patent/CN202213219U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102982900A (en) * | 2012-11-22 | 2013-03-20 | 安徽天星光纤通信设备有限公司 | Cabling machine with cable copper exposure detecting function |
CN104028585A (en) * | 2014-06-03 | 2014-09-10 | 顺德工业(江苏)有限公司 | Online detection mistake-proofing method in machining process |
CN105235270A (en) * | 2015-11-09 | 2016-01-13 | 江苏利普机械有限公司 | Control system for friction press |
CN105414247A (en) * | 2015-12-18 | 2016-03-23 | 江苏扬力数控机床有限公司 | Die wear detecting device of numerical control turret punch press |
CN108122293A (en) * | 2017-03-27 | 2018-06-05 | 沈阳工业大学 | A kind of waste product remanufactures process quality control method |
CN115415460A (en) * | 2022-10-31 | 2022-12-02 | 江苏宏盛液压机械有限公司 | Hydraulic pump forging device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120509 Termination date: 20180816 |